American dish service Asq ii User manual

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AmericanDishService

INSTALLATIONINSTRUCTIONS

ModelASQIIGlasswasher

Availablein75‐secondcycle

Undercounter,Carousel,ChemicalSanitizer,Batch‐typeGlasswasher

ListedbyUL#E68594,NSF/ANSI3,LATestLabsFileM‐780089,Mass.LicenseP3‐0111‐306

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Ifyouhavequestions,call800‐922‐2178orvisitourwebsiteatwww.AmericanDish.com

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Theelectricalpowersuppliedtothismachineisanimminenthazardthatcouldresultinseverebodilyinjuryor

deathifnotproperlyinstalledornothookedupcorrectly. Whenworkinginthecontrolboxoronelectrical

parts,alwaysdisconnectpowerandtag‐outbeforeservicing.Replacecovertocontrolboxandother

protectivecoverswhenfinishedservicingthisequipment.

DANGER

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  

READManufacturer’sManualbeforeUsingthisProduct.Foryoursafetyreadandobserveallcautionsshown

throughouttheseinstructions.Whileperforminginstallationsdescribedinthisbooklet,wearapproved

PersonalProtectiveEquipment,includingSafetyEye‐Wear.

CHEMICALS—Therearepotentiallyhazardoussituationswhenworkingwithindustrialcleaningchemicalsfor

dishmachines.Seechemicalmanufacturer’ssafepracticesandMSDSsheetsforhandlingandinstalling

chemicalsandsupplycontainers.

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#1BEFOREYOUBEGIN—AmericanDishServiceprovidesthisinformationasaservicetoourcustomers.Keep

allinstructionsforfuturereference.ADSreservestherighttoalterorupdatethisinformationatanytime.

Shouldyoudesiretomakesurethatyouhavethemostup‐to‐dateinformation,wewoulddirectyoutothe

appropriatedocumentonourwebsite:www.americandish.com.Setoutbelowarethespecificationsand

requirementsthatyoumustuseandfollowtoproperlyinstallthetypeortypesofequipmentlistedabove.It

isyourobligationasthecustomertoensurethatthemachineisinstalledsafelyandproperly,andwhen

completed,themachineisleftinproperandsafeworkingorder.Electrical,Plumbing,andChemicalhookup

shouldbeperformedbyaqualifiedprofessionalwhowillensurethattheequipmentisinstalledinaccordance

withallapplicableCodes,Ordinances,andSafetyrequirements.Failuretofollowtheinstallation

instructionscouldvoidthewarranty.ADSassumesnoliabilityorcontrolovertheinstallationofthe

equipment.ProductfailureduetoimproperinstallationisnotcoveredundertheADSWarranty.

#2FLUSHOUT—Donotinstallsprayarmuntilmachineisflushedwithwater.Whenthismachineisturnedon,

pushtheFILLswitchtoputwaterinthetankthenpushtheSTARTbuttononthefrontdoortocompleteone

cycle.Dothisbeforeinstallingthesprayarm.Pumptheflushwateroutbeforeinstallingsprayarmby

pushingtheswitchmarkedDRAIN.Drainingthewaterwillflushthetankandpump.

#3WATERHEATERS—orboilersmustprovidetheminimumtemperatureof120Fdegreesrequiredbythe

machinelistedabove,whichhasaminimumdemandof57.6gallonsperhour.Therecommended

temperaturerangeforoptimalperformanceis130‐140F‐degrees.Thesespecificationsarefortheglasswasher

only,whichtypicallyaccountsforonlypartofarestaurant’shotwaterdemand.

#4IMPORTANT—Themodelofglasswasherlistedinthisdocumentmustbeinstalledwithspacearoundthe

outsidetoallowforservicingaswellasa4”spacebehindthemachinefromthewall.Itshouldnotbebuilt

intowoodencabinets.

#5INSPECTFORDAMAGE—Ifyoureceiveadamagedmachine,donotsign“Clear,”insteadwritetheword

“Damaged”onthedocuments.

CAUTION

NOTICE

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#6LOOSEELECTRICALCONNECTIONS—Damagetoequipmentcanoccurifthefollowingprecautionsarenot

observed.Beforeconnectingpowertothemachine,checkallelectricalterminalsinthecontrolbox.Screws

canloosenintransit.Looseconnectionsonhighamploadterminalssuchasthepumpmotororheaterwill

causewireburningandcomponentdamageduringoperationandwillnotbecoveredunderADSwarranty.

#7“CLEANCIRCUIT”meanstheelectricalcircuitbreakerfortheglasswashersuppliesnootheroutlets,

machines,orlights.GFCIoutletsarenotrecommendedforcommercialglasswashers;ADSrecommendsthata

single‐rackmachinebeinstalledwiththewireconnection(hard‐wired)directlyfromthecircuitbreaker.Ifa

plugandsocketareusedtoprovideelectricalpowertoaglasswasherinacommercialkitchen,thenaccording

toelectricalcodeitmustbeaGFCI,butnotallGFCIsarethesame.Theymustberatedforthedrawofthe

circuit.

ReferenceNECArticle210.8GFCIProtection(B)OtherThanDwellingUnits(2)CommercialandInstitutionalKitchens.All15and20A,

125Vreceptaclesinstalledinkitchens,eventhosethatdonotsupplythecountertopsurface,mustbeGFCIprotected. 

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Thisequipmentisconsideredanitemofheavyuse.Itisnotratedforoutdooruse.

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ELECTRICALSECTION

Electrical—ASQII,w/350wSustainerHeater(120volt,15amps)

(CleanCircuitRequired) 

Atimecycleof75secondsisthetimeravailableforthismodelandiscompliantwithNSFlisting.

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 

ShowingcontrolsonloweraccessdoorASQcontrolboxwithcoverremoved

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TheASQIIcomeswithaPowerCordprovided,iftheunitistobehardwired,thenthepowersupplyfor120

volts,15amps,shallconsistoftwo#12‐14‐gaugewiresandonesuitablegreengroundwire.The15amp

breakeror15ampfusemustbeonacleancircuitdedicatedtotheglasswasher.Ontheleft‐handsideofthe

lowercabinetisjunctionboxwitha7/8”holeforthe1/2”conduitthatwillbringthebuilding’selectrical

powertothemachine.Thisjunctionboxistotheleftsideofthepumpmotors.

Removethejunctionboxcover,attachtheconduitandconnectablack120voltsupplywiretotheblackwire

inthejunctionbox.Connectawhiteneutralsupplywiretothewhitewireinthejunctionbox.When

poweredup,testtheneutralwiretoagroundsourcewithavoltmeter,itshouldread0to6volts.Testthe

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blackwiretoagroundsource,itshouldread110‐120volts.Attachabuildinggroundwiretothegreenground

screwlocatedinthejunctionboxandtightenallwires.Replacethejunctionboxcover.

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

Relays,counter,switches,camtimer,motorcontactorOptionalbuzzerforlowchemalarm,underrackcounter

 

Washpumpisplacedbehindtherinsepumpshownhere Washpumpwithrinsepumpremoved

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Showingbottomoftank,floatwire,sump,heaterattachedWashmotorcontactornexttorackcounter 

THESUSTAINERHEATER—israted350Wattsat120v,andwilldrawapproximately3amps.Itisnotdesigned

toprovideoperationalheat;theoperationalhotwatermustbeprovidedbythebuilding’sprimarywater

heater.Thesustainerheaterisnotdesignedtoprovidearisetoincomingwatertemperature.Itspurposeis

tosustaintheexistinghotwatersittinginthepanofthemachineifitweretositidle.Thesustainer’ssnap‐

actionthermostatreceivespoweranytimethemachineisswitchedon.Electricalequipmentshouldhavethe

powerturnedoffwhenthemachineisleftunattended.

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ITISRECOMMENDEDTHATTHISEQUIPMENTBEINSTALLEDUSINGANEW15aCIRCUITBREAKER.

ThismachineisnotratedasaHighTemporusesaboosterheaterforfinalrinse.

PLUMBINGSECTION

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#1TANKLESSwaterheaterscanbeproblematicforcommercialdishmachinesandglasswashers.TheADS

modelASQglasswasherrequiresthefullcycleamountofwater(1.2gallon)suppliedwithin7seconds.Ithas

beentheexperienceofADSthattanklesssupplysystemsrequiremultipleunitsplumbedinsequencewitha

recirculationlooptoachieveproperpressureandtemperature.

Checkwiththetanklesswaterheatermanufacturer,theymayrecommendastoragetanktoguaranteeproper

flowandlinepressuretothemachine.Failuretoprovideadequatewaterquantity,pressureand

temperaturetothemachinewillcausethemachinetofunctionimproperlyandisnottheresponsibilityof

ADS.ImproperlyinstallingADSequipmentinthismannercouldvoidthewarranty.Allcostsassociatedwith

providinganadequatewatersupplytothemachineisthesoleresponsibilityoftheuser.

#2HOODS—Followalllocalplumbingandmechanicalcodes.IMC2012,section507.2.2requiresTypeIIhoods

forallcommercialware‐washersexceptwheretheheatandmoistureloadsareincorporatedintothe

building’sHVACsystemsordishwashingequipmentdesignedwithseparateheatandmoistureremoval

systems.Anundercounter‐type,chemicalsanitizingdishwasherisratedat6450Btu/hbytable5E,ASHRAE

ResearchProject#1362,8/5/2008.ADSDOESNOTSPECIFYBUILDINGHVACVALUES

#3DRAINSIZE—Thedrainpumpmotorwillpumptankwaterthrougha¾”hosetothestainlessdrain

manifold.Fromtherethedrainwaterfallsbygravitytothebuildingdrain.Thestainlessdrainlineis1.5”

diametertube.THISMODELWILLNOTPUMPTHEDRAINWATERFROMTHEMACHINE.

#4CONTROLFLOAT—Thecontrolfloatislocatedinsidethetankonthebottomtotherightofthespraybase,

itpreventsthemachinefromstartingwithoutsufficientwater.Waterflowissueswilldelaycycleuntilcontrol

floatsensessufficientwaterinthetank.Thefloatissecuredonthefloatstembyaretainingclip.The

stainlessfloathasan“O”stampedontheendthatshouldbeontop.Theglasswasherwillnotstartifthefloat

isinstalledupsidedownormissing.

 

Controlfloat,“O”markshouldbeontop1.5”ODDrainlineexitsontherighthandsideofcabinet

NOTICE

6





Drainhoseconnectiontodrainpipe



Showing½”H2Osolenoid,alsostainless1.5”draintube

 

½”femalehotwaterinletCompressionconnectionsforwatersolenoid

WATERHEATER—Flushthebuilding’swaterlinesbeforeconnectingtothemachine.Priortoconnecting

plumbing,levelthemachinebyadjustingthefeetatthebottomofeachlegupordown.Waterheatersor

boilersmustprovidetheminimumtemperatureof120Frequiredforthismodelofmachine,whichhasa

minimumhourlydemandof57.6GPHforASQ.Temperaturesabove150Fdegreesexceedtheoperational

designlimitsforthismodel.Thismodelcannotbeconvertedtohightempsanitizingbyaddingabooster.

SUPPLYFLEX‐HOSE—Domesticstyle1/2”flexiblebradedhoseshouldnotbeusedtoconnecttheglasswasher.

TheIDoftheplasticlinerforthistypehoserestrictsflow.Theminimumsizeforwaterconnectionis½”pipe.

SINKFAUCETMIXINGHEADproblem—Ifthehotwaterlineisalsosupplyingthefaucetofapre‐rinsesink,

installcheckvalvesonbothcoldandhotwaterinletstothefaucet—toavoidcoolingthewaterbycross‐

connectioninthemixingheadofthefaucet.Thehotwaterinletmanifoldislocatedbehindtheaccessdoor

andtothelowerright.Thesupplywatermusthaveaminimumof120Fdegrees,but130‐140Fdegreesis

recommendedforbestresults.

WaterPressureforFilling



Minimumpressureneededatthemachineis15psiDURINGthefill.ThisiscalledFLOWpressure.STATIC

pressurereadingscanbemisleadingandmaydropto“0”duringfill.Withflowpressuresbelow15psi,

additionalmeasureswillbeneededtoresolvetheproblem.Thefirstsuggestionistorun3/4"pipedirectly

7



fromthewaterheatertotheglasswasher.Iftheproblempersists,installapressurebladdertankusedfor

domesticwellwater;a5gallonsizewouldbeaminimum,10gallonasamaximum.

DrainRequirements(thismodelisagravitydrain)

Followlocalcodesandordinances

Donotexceed5feetdistancetodrain.

Drainlineis11/2”O.D.

Glasswasherdrain(11/2”Stainlesstube)protrudesthroughthebottomofthecabinetfloorontherightfront

corner(drainisdirectlyinfrontofthewaterinletconnection).Thisdraincanberotatedtoeitherside.Drain

linesmustbe11/2”orlarger.Donotuseadapterstoreducethedrainline.Donotplumbwithtightelbows

or180degreebends.

CHEMICALFEEDERSSECTION

 

Youmustwearapprovedsafetyeye‐wearbeforeconnectingchemicals.Readthechemicalmanufacturer’s

SDS/MSDSsheets.Chemicalscandamageorcorrodeplumbingandstainlesspartsofthedishmachine.Do

notrunchemicallinesovercontrolsorplumbing.Alwayssecurechemicallinesandcheckregularlyforleaks.

Ifnotproperlyhandled,chemicalscancauseseriousbodilyinjury.Intheeventofchemicalcontacttoskinor

eyes;washimmediatelywithfreshwaterandseekmedicalattention.

 

Showingdeter,rinse,sanitizerinternalchemicalpumpsChlorineteststripsformeasuringsanitizer

ADSprovidesthree(3)peristalticpumpstodispenseliquidchemicals.

Chemicalfeedlinesarecolorcoded“Red”Detergent,“Green”Sanitizer,“Blue”Rinse‐aid.

Pick‐uptubesareprovidedforchemicalproductcontainers.

Sanitizer(chlorine)concentrationsshallbesetat50partspermillion. 

Inspectthetransfertubingforanycutsorholes,keepthemprotectedandsecuredoutoftheway



WARNING

8



 

ShowingchemicallinesandtempgaugeincabinetOptionalChemicalAlarmswitch,barbwithadjustingscrew



AUDIBLELOWCHEMICALALARMOPTION—Theoptionalchemicalalarm(P/N031‐0326)usesapressure

switchwithabarbfittingthatextendsfromthecontrolboxandconnectstothechemicallinebymeansofa

“T”fitting.Theswitchsendsvoltagetoabuzzerlocatedinthecontrolbox.SensitivityisadjustedbyanAllen

wrench

(5/64”or2mm

)toturnascrewlocatedinthecenterofthebarb(seephotoabove).Removethetube

fromthebarb;turnthescrewtotherightforlesssensitivity.Chemicalmustbeplacedonthefloorofthe

cabinetforthepressureswitchtowork.



TYPEOFCHEMICALS—Useonlycommercialgradelow‐energychemicals.Forproperoperation,usenon‐

foamingdetergentsandbufferedsanitizer.Donotwashgold,pewter,silver,orsilver‐platewithchlorine

basedsanitizers.Highconcentrationsofchlorinesanitizersandcausticdetergentswillcausedamagetometals

andwelds.Donotexceed50parts‐per‐million(PPM)“free”oravailablechlorine,usinghigherthan50ppm

willbedependentonlocalhealthrequirements,however,theincreasedchlorinewillresultinhighercorrosion

ofmetalparts.Purpose‐builtware‐washingdispensersareneededtoproperlymeterchemicalsforwashand

rinse.Thesedispensersareincludedwiththismodel.Manuallyaddingindustrialchemicalstothemachineis

unsafeandnotapproved.





CHEMICALLINES—Placecolorcodedtubesintoproperchemicalcontainers.Thecontainersofonegalloneach

areplacedinsidethelowercabinet.Onthesideofthecontrolboxdoor,therearechemicalprimeswitches.

Thereisadecalidentifyingeachswitch.Toprimechemicals,usethesemomentaryswitches,verifyingthatall

threepumpsrotate.Ifachemicalpumpsqueezetubehastakenaset(notallowingthepumptoturn),

manuallyfreethepumpbypullingonthedischargeside(right‐hand)ofthesqueezetubewhilepushingthe

primeswitch.Squeezetubesshouldbereplacedatleasteverysixmonths.

 

CONTAINERS:TheADSchemicaldeliverysystemisdesignedfor5gallonpailsofindustriallow‐energy

chemicalproducts.Alwaysusechemicalresistantsafetyglovesandsafetygoggles(indirect‐ventedornon‐

vented)whenchangingchemicalbuckets.ImmediatelyreportspillsandrefertoyourchemicalsuppliersSDS

safetydatasheetorMSDSmaterialsafetydatasheetforinformationifchemicalcomeincontactwithskinor

eyes.

WARNING

9



AnymodificationstothechemicaldeliverysystemforsmallercontainersmustincludeClosedLoopChemical

Containers(spillproofbottles)inasecuredrackingsystem.Itistheresponsibilityoftheuserofthemachine

topurchasechemicalsinspillproofcontainers.FAILURECANRESULTINSERIOUSINJURY.Neverplace

chemicalsinopencontainersorcontainersthatcanbeeasilytippedoverwhenmovingorchangingproduct.

FailuretodosowillvoidyourADSwarranty.

CHEMICALADJUSTMENT—Chemicaldispensingiscontrolledbyamechanicalcamtimer.Allchemicalproducts

mustbeadjustedfortheproduct’sconcentrationandlocalwaterconditions.Itwillbenecessarytoadjust

initialfactorysettings(SeebelowforCamTimerAdjustmentSection).Watersoftenersshouldbeaddedto

correcthardwaterconditions.Hardwaterisoftentreatedwithmoreexpensiveware‐washingchemicals,but

itismoreeffectiveandlessdestructivetothemetaltosoftenthewaterbeforeitcomestothemachine.



VISUALCHEMICALINDICATOR—

ASQIIChemicalFlowIndicator



AccordingtoNSF/ANSI3,section5.19.3and5.19.5

“Thismachinemustbeoperatedwithanautomaticdetergentfeederand,ifapplicable,anautomaticchemicalsanitizerfeeder,includingavisualmeansto

verifythatdetergentsandsanitizersaredeliveredoravisualoraudiblealarmtosignalifdetergentsandsanitizersarenotavailablefordeliverytothe

respectivewashingandsanitizingsystems.Pleaseseeinstructionsforelectricalandplumbingconnectionslocatedinthismanualandinthefeeder

equipmentmanual.”

‐‐avisualmeanstoverifythatdetergentsandsanitizersaredelivered;oravisualoraudiblealarmtosignalifdetergentsandsanitizersarenotbeing

deliveredtotherespectivewashingandsanitizingsystems.

ForADSfamilymodelsofET‐AFandthemodelASQ,thechemicalFlowIndicator(084‐6403)isthevisual

meanstoindicateliquidisflowinginthefeedersystemfordetergentandsanitizer.Ineachofthetubes

machinedthroughtheclearplastichousing,thereisablackcoloredmarble(099‐1008).Squeezetube

material(092‐2000)isinsertedinbothupperandlowertubeopenings.Thesetubesarepushedintotheholes

ofthehousingandheldinplacebytensionofthetubewallagainstthehousing’sinnersurface.When

insertingthesqueezetubesintothehousing,lubricationusingdishsoapishelpful.

Whenthetoptubeoftheindicatorisconnectedtotheinletsideofthechemicalperistalticpump,liquidis

drawnupthroughthesupplytubeofthechemicalbucket.TheliquidisdrawnintothebottomoftheFlow

Indicatorhousingandliftstheblackindicatormarbleupwardinthevisualchamber.Thismovementshows

flowoftheliquidinthetube.Thetubewithredcoloredliquidwillindicatedetergentflowing,thetubewith

clearliquidwillindicatesanitizer(chlorine)flowing.

10



Theoperatorshouldbeinformedthatthismovementofthemarblesinthehousingisthevisualindication

thatchemicalsarebeingdeliveredforthewashingandsanitizingoperationsofthedishmachine.

Managementshouldbenotifiedifthereisnomovementoftheindicators.

CAMTIMERADJUSTMENTSECTION

TimerfortheASQisa7‐cam.



Thecycletimesarenotadjustable.Thecamsofthetimerarewheelswhose

positionsareeitherfixedoradjustableonitshub.Eachcamcontrolsaspecificmachinefunction,asnotedon

thetimerdecal.Adjustablecamsarecomprisedoftwowheelsheldtogetheratthehub.Theperimeterof

eachwheelisdividedinto180‐degreesofhighcamand180‐degreesoflowcam.Whenoneofthesewheelsis

rotatedonthehubinrelationtotheopposingwheel,thetwolowercamsegmentscanformanotchinthe

perimeter(seephotobelowright).Aboveeachcamisatimerswitchwithametalfingerthatridesalongthe

outeredgeofthe



cam.Whenthefingerdropsintothelowercamnotch,thefunctionofthatcamstarts.

  

CamtimeradjustmenttoolCamsshowinglowernotchSprayarmpressuretester#088‐

1048

Tolengthenoutthenotch(length=timeenergized)orclosethelengthofthenotch,usethetimer

adjustmenttool,whichisprovidedandtapedtothecontrolboxshelf.Thistoolhastworaisedbuttonsthatfit

intotheholesonthesideofeachwheel.Thefactorysetsthestartofeachfunctionusingtheleft‐sidewheelof

thecam.TOADJUSTrotateonlytheright‐sidecamwheel.Theright‐sideofthewheelcontrolsthepointwhen

thatspecificfunctionsends.Factorysettingsareonlyinitialsettings,adjustmentswillberequiredforeach

chemicalaswellasthewaterfilltimebecausewaterpressureswillbedifferentforeveryaccount.



ASQcamtimer,fixedcamsareMASTER,WASHMOTORandDRAINMOTOR

11



Adjustablecamsarecoloredgray

ASQGlasswasherCamTimerAdjustment

Timer75second‐7cam,cycletimeisnotadjustable

#1Cam:Thewhitecamtotheleftisthemastercam.Itcontrolsthetotaltimeofthecycleandisnot

adjustable.

#2Cam:Thiswhitecamisthewashmotor.Itisnotadjustable.

#3Cam:Thiswhitecamcontrolsthedrainmotor.Itisnotadjustable.

#4Cam:TheH2OorFILLcamopensthewatersolenoid.Toolittlewatercausesthepumptosurge.Overfilling

doesnotallowallthewatertodrainbetweencycles,causingcarry‐over.Adjustonlytheleft‐sideofcam

wheel,setthecamtoclosethewatersolenoidwhentheglasswasherreachesfullsprayarmpressureof9psi.

#5Cam:Thisgraycamcontrolsdetergent.Itisadjustable

#6Cam:Thisgraycamcontrolssanitizer.Itisadjustable.Setthesanitizerconcentrationsat50ppm

#7Cam:Thisgraycamcontrolsrinseadditive.Itisadjustable.

TUNINGABATCH‐TYPEMACHINESECTION

Tuningisessentialforpropercleaning;donotskipthisimportantprocedure.

Thekeytounderstandingpropertuningistorealizethatthedrainsequencecannotbechanged.Itisafixed

timefunctionandtheregulatorofthecyclebetweenwashandrinse.Therefore,alltuningisaccomplishedby

settingoradjustingthefillcaminrelationshiptothefixeddraincam.Thegoaloftuningistoeliminateall

soiledwashwaterthroughthedrain,beforethedrainperiodends.



ItisatthispointthattheH2O(FILL)camshouldbeadjustedsothewatersolenoidturnsthefillwateron.That

functioniscontrolledbytheadjustmentofthefillcam.Foroptimumresults,allowthefillwatertoflushthe

interiorofthemachineforafewsecondsbeforethedrainfinishes.Oncethedrainendsthefillcyclebegins.

Fillmustcontinueuntilfullsprayarmpressureisreached.Thiscanbeverifiedwiththeuseofasprayarm

pressuretester(Kit#088‐1048)attachedwhereoneoftheendplugsareusuallyscrewedintothewasharm.

Thetestergaugewillindicatefullsprayarmpressurewhentheneedlestopsfluctuatingandremainssteady.

AdjustthefillcamtoturnthewaterOFFwhenthispointofsteadypressureisreached.Itisimportantthatthe

machineisnotoverfilled.UsejustenoughwatertoreachFullSpray‐armPressure(FSP),nomorethanthatis

neededforproperoperation.



75‐secondtimeroperationofASQ[Pumpshutoff]‐[*sanitizerhere].

START[‐‐‐‐‐‐‐‐‐WASH45‐Seconds‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐‐]‐[‐‐DRAIN16‐Sec‐‐]‐[‐‐14‐sectoFILLandRINSE‐‐‐]END

 [*detergenthere][‐FilluntilFSPisreached‐].



Ifapressuregaugetesterisnotavailable,anapproximationoffullsprayarmpressurecouldbedeterminedby

thesoundofthesprayarm.Therewouldbeatypicalcontinuousswishingsoundofthewaterspraying.Again,

whenthissoundisheard,thatwouldbethepointtoturnthewaterOFF.Sevensecondsoffullsprayarmrinse

pressureisrequiredbyhealthcode.Operatingtemperatureof120Fdegreesistheminimum,130‐140F

degreesisrecommended.

FINALINSTALLATIONCHECKLIST

 

WARNING

12



Donotrotatethecarouselwhilemachineisincycle.Doingsocouldresultinseriousbodilyinjuryfrom

sprayinghotwaterandchemicals.

 

Cyclelight,masterswitch,chemicalsightwindow,redstartswitch



1)ChecktobesurethepowerisOFF.Themasterswitchistheblackswitchlocatedonleftfrontofthe

glasswasher.Toturntheswitchoff,twistaquarterturntotheleft.

2)Removeallthepackagingandthethreeglasswareretainersfromthecarousel.Glassretainersarewire

formsthatlocateglasswareawayfromthecorners.Pushaglassretainerintoeachcarouselcompartment

Saveallinstructionsforfuturereference.

3)Removetheprotectivefilmifpresentfromthefrontpanel,thehood,orothersurfaces.

4)Verify2”clearancebetweentheglasswashertopandbottomofthecountertopoverhang.Thisisneeded

forcleaningbreakdown.Overhangscannotextendpastthecenterofthecarousel.

5)Turnonthewatersupply.Checkforleaks.Tightenanyconnectionsifneeded.

6)Tooperate,turnonthemainpowercircuitbreakerandturntheglasswashermasterswitchtothe“ON”

positionbyturningitaquarterturntotheright.

7)Beforeoperatingmachine,removethesprayarmandmanuallyfillthemachinewithwaterusingthefill

switch(FILL).Theswitchislocatedonthesideofthecontrolbox.Runonecompletecyclebypushingthered

startswitchonthefrontofthedoor.Thisistheflushcycle,whichremovesinstallationdebrisfromthewash

tankandthepump.Afterflushing,re‐installthesprayarm.Failuretofollowthisprocedurecandamagespray

armbearingandisnotcoveredundertheADSwarranty.

8)Observethewaterleveldecal.Thisdecalislocatedbehindthedoor,markedwithablackline,ontheclear

vinylhoseconnectedtothedrainplumbing.Thismarkistheapproximatelevelforproperfill.

9)Verifyincomingwatertemperatures120degreeF.minimum(130‐140degreeF.recommended).

10)Verifythatchemicalfeedlinesareintheirpropercontainerandthatlinesareprimed.Primeswitchesare

locatedonsideofthecontrolboxandlabeled.



 

Outertraytodumpglasses,carousel   ASQtanksprayarm

13



 

Washtankwithsprayarm,float,secondaryscrapscreen Heatercover

 

SpraybaseandfloatShowingpumpscrapbasket

OPERATINGINSTRUCTIONS

Thecarouselisdividedintothreepositionsbystainlesssteelpanels.Thesepanelsisolateeachcompartment,

controllingthewaterandwashingactionoftherotatingspray.Withapushofthedetentlever,thecarousel

easilyrotatesandlocksintothenextposition.Thecarouselrotationcanturneitherway.Whileonesectionof

thecarouselisbeingwashed,theoperatorcanunloadthecleanedglasswarefromthesecondsection,then

loaddirtyglasswareintothelastsectionofthecarousel.



TOOPERATE—completelyloadthefirstcompartmentorsectionofcarousel.Note:Failuretoloadsections

completelycancausebreakageoftallstemware.



Releasethecarouselbypushingthedetentlatchtotheleft.Thislatchislocatedinthefrontbetweenthe

carouselandtheglasswashercabinet.

14







MANUALLYTURN—thecarouseluntiltheloadedglassesareinthewashingcompartment.Properalignment

isindicatedwhenthelatchdetentpushesintothenotchofthecarouselwheel.

STARTTHECYCLE—bypushingtheredstartswitchonthefrontoftheglasswasher.Theswitchstays

illuminatedduringoperation.Wash,Rinse,andSanitizationoccursin75seconds.



BREAK‐DOWNANDCLEANINGFORDAILYMAINTENANCE

 

WARNING:GlassBreakagecanoccur‐alwaysvisuallyinspecttankforsharpshardsofglassbeforebreakdown.



TODRAIN—Drainwaterfromthetankusingthedrainswitchmarked(DRAIN),locatedonthesideofthe

controlbox.Thecontrolboxismountedontheinsideofthedoor.



Removethehoodtopbyliftingupapproximatelyone(1”)inchandslidethehoodtoptowardthefront.

Removethecarouseldrumbyliftingup11/2”untilthecarouselhasclearedthepivotpin,thenpullitoutand

towardsthefront.Thepivotpinisattachedtothetopcenterofthecabinet.



Oncethehoodtopandthecarouselareremoved,theoperatorhaseasyaccesstothesplashshields,thespray

arm,andthepumpscreen.Removethesplashshieldsunderthecarousel(triangularshaped)byliftingupon

theinnermostedge,thenslidetheshieldtowardsthecenter.Thesprayarmandbearingisheldinthespray

basewithbayonetfittings.Important:Alwaysvisuallyinspecttankforanybrokenglassbeforeremoving

pumpscreen.



TOCLEAN:Unscrewtheendplugfromthesprayarmtube.Clearpluggedsprayjetsbypushingatoothpick

intothejet.Thesprayarmwillnotturnifthejetsareplugged.Flushdebrisfromthesprayarmbyrinsing

underafaucetandreplacetheendplugs.Cleanthescraptrayandthepumpscreenbyflushingwithwater.

Caution:Donothitthescraptrayagainstatrashcan.Aftercleaning,reassembleinreverseorder.



WARNING

15



INSTALLINGPUMPSEALandIMPELLERS

DrainPump063‐2900MotorReplacementand

ASQWashPump063‐3000MotorReplacement





ADStoolkit088‐1092toreplacesealsfor092‐2005drainpumpand092‐2006washpump



Afterremovingthepumpfromthemachine,remove3boltsandlockwashersholdingpumpcoveron.

16



Bracetheimpelleragainstascrewdrivertoremovethelocknutholdingtheimpellertotheshaft.



Takethespringandcapout,removethe4nutsandwashersholdingthehousingtothemotor.



Liftthepumphousingoffthemotor;fromthebackofthehousingpushtheceramicportionofthesealout.



Withtwosealpartsremovedandhousingoffofthemotor,thenewmotorcanbeputintotheassembly.

17





Placetheceramicportionoftheseal,bootdownintothehousing.Usesmallamountofdishsoap.



Withtool088‐1092presstheceramicfirmlytothebottomofthehousing.



Turnthehousingover,checkthatsealandbootarefullyseatedinhousing,placeprotectiveshieldoverthe

threadsonthemotorshaft.



Carefullyplacethehousingonthemotor,alignthehousingcorrectlyandslideitoverthe4attachmentstuds.

18





Placelockwashersandnutsonthestudsandtighten.Placesmallamountofsoaponblackportionofseal.



Alsolubetheprotectiveshieldcoveringthethreads,slidethesealontheshaft,useopensideofthetool.



Carefullypressthesealdowntheshaftuntilseatedagainstthewhiteceramicportionoftheseal.Donot

poundorhammerontheinstallingtool,thiscouldbreaktheceramicportion.



Removetheprotectiveshield,placethespringoverthesealcollarwiththecapontop.

19





Lookcloselyattheshafttoseethesidemachinedwithaflat;thismustbealignedwithimpeller.



Notetheimpellerhasa“D”cutholewhichalignswiththemotorshaftflat.



PlaceonedropofLoctiteonshaftthreads.Braceimpellerwithascrewdriverandfastenlocknut098‐2507to

holdimpellersecurelytothemotor.



PlaceO‐ringgasket089‐6311onthepumpcoverandplaceintothepumphousing

20





Alignthecover,insertthe¼‐20SSboltsandlockwashers,tightenfirmly.Removetheplugontheendofthe

motorcordandattachmotorwirestotheoriginalwiresofthemachinecontrolforthedrainpump.



Thewashpump063‐3000fortheASQisservicedinthesameprocedurestepsasthedrainpump,withthe

exceptionofbeinglargerinsizeandmotorhorsepower.

Thepartnumberforthesealinstallingtoolonbothpumpsis088‐1092.

ThesealfortheASQwashpumpis092‐2006andtheO‐ringgasketis089‐6313



APPENDIX

089‐9472ASQPartsManual(CurrentlyUnderRevision)

089‐9474Brochure

089‐9466WireDiagramDecal

089‐9476SpecSheet

089‐9477ASQInstallationManual



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