American-Lincoln 3366 Installation and operation manual

OPERATOR'S
MANUAL &
PARTS LIST
3366/3366XP
POWER SWEEPER
Beginning with Serial No. 585682
READ THIS BOOK
All directions given in this book are as seen from the operator's position at the rear of the machine.
For new books, write to: American-Lincoln, Inc., 1100 Haskins Road, Bowling Green, Ohio 43402
This book has important information for the use and safe operation of this machine. Failure
to read this book prior to operating or attempting any service or maintenance procedure to
your machine could result in injury to you or to other personnel; damage to the machine or to
other property could occur as well. you must have training in the operation of this machine
before using it. If you or your operator (s) cannot read English, have this manual explained
fully before attempting to operate this machine.
Si Ud. o sis operadores no pueden leer el Inglés, se hagen explicar este manual completamente
antes de tratar el manejo o servicio de esta máquina.
Part no. 2-86-00145 1996 American-Lincoln Printed in the U.S.A.
UL
®
ISO 9001
FILE A2287
#
American-Lincoln®
®

American-Lincoln 1-1
3366XP
MACHINE SPECIFICATIONS ........................................................................................................................... 1-5
MACHINE DIMENSIONS ................................................................................................................................... 1-7
STANDARD HARDWARE & TORQUE VALUES .............................................................................................. 1-8
HYDRAULIC TORQUE REQUIREMENTS ........................................................................................................ 1-9
DECIMAL-METRIC CONVERSION TABLE ...................................................................................................... 1-10
MACHINE OPERATION .................................................................................................................................... 1-11
SAFETY INSTRUCTIONS ................................................................................................................................. 1-12
OPERATION OF CONTROLS AND GAUGES .................................................................................................. 1-13
WATER TEMPERATURE GAUGE ............................................................................................................ 1-13
HOUR METER .......................................................................................................................................... 1-13
FUEL GAUGE ........................................................................................................................................... 1-13
OIL PRESSURE GAUGE .......................................................................................................................... 1-13
VOLT METER ............................................................................................................................................ 1-13
HYDRAULIC FLUID SIGHT GLASS ......................................................................................................... 1-14
BROOM & FAN SWITCH .......................................................................................................................... 1-14
SHAKER MOTOR SWITCH ...................................................................................................................... 1-14
TIMED SHAKER MOTOR SWITCH (OPTION) ......................................................................................... 1-14
RIGHT SIDE BROOM LIFT AND POWER CONTROL ............................................................................. 1-15
IGNITION SWITCH ................................................................................................................................... 1-15
WET-SWEEP BYPASS SWITCH - (OPTIONS) ........................................................................................ 1-15
TURN SIGNALS - 4 WAY (OPTIONS) ...................................................................................................... 1-15
FOOT BRAKE ........................................................................................................................................... 1-16
ACCELERATOR and DIRECTIONAL CONTROL PEDAL ........................................................................ 1-16
BACKUP ALARM (OPTION) ..................................................................................................................... 1-16
SEAT CONTROL ....................................................................................................................................... 1-16
PARKING BRAKE ..................................................................................................................................... 1-17
CIRCUIT BREAKERS ............................................................................................................................... 1-17
HOPPER LIFT/SIDE BROOM LEVER ...................................................................................................... 1-18
HOPPER DUMP/RETURN CONTROL LEVER ........................................................................................ 1-18
THROTTLE CONTROL ............................................................................................................................. 1-18
CHOKE CONTROL ................................................................................................................................... 1-18
MAIN BROOM LIFT .................................................................................................................................. 1-19
WORK LIGHT SWITCH - (OPTIONS) ...................................................................................................... 1-19
LIGHT SWITCH - (OPTIONS) ................................................................................................................... 1-19
HORN BUTTON ........................................................................................................................................ 1-19
GLOW PLUG (DIESEL) ............................................................................................................................ 1-19
CAB - (OPTIONS) - NOT SHOWN ........................................................................................................... 1-19
LOW OIL SHUT DOWN ............................................................................................................................ 1-19
OPERATING INSTRUCTIONS .......................................................................................................................... 1-20
PRE-START CHECK LIST ........................................................................................................................ 1-20
TO START ENGINE .................................................................................................................................. 1-20
TO OPERATE SWEEPER ........................................................................................................................ 1-20
TO STOP SWEEPER ............................................................................................................................... 1-20
POST OPERATION CHECK LIST ............................................................................................................ 1-21
TO EMPTY DEBRIS HOPPER ................................................................................................................. 1-21
TOWING INSTRUCTIONS ....................................................................................................................... 1-22
DUST FILTERS ......................................................................................................................................... 1-23
DUST CONTROL SYSTEM ...................................................................................................................... 1-23
CONTINUOUS DUST CONTROL (CDC) OPTION ................................................................................... 1-24
LP POWERED MACHINE ................................................................................................................................. 1-25
SAFETY REQUIREMENTS ...................................................................................................................... 1-25
LP CHECK LIST ........................................................................................................................................ 1-25
LP FUEL TANKS ....................................................................................................................................... 1-26
LP LIQUID WITHDRAWAL SYSTEM ........................................................................................................ 1-26
USE & CARE OF LP TANKS .................................................................................................................... 1-27
CHANGING MACHINE LP TANKS ........................................................................................................... 1-27
STORAGE OF LP FUEL TANK ................................................................................................................. 1-27
MAINTENANCE SERVICE CHART FOR 3366 ................................................................................................. 1-28
HOW TO SWEEP .............................................................................................................................................. 1-31
GENERAL MACHINE MAINTENANCE ............................................................................................................ 1-32
LUBRICATION .......................................................................................................................................... 1-32
HOW TO OPEN THE ENGINE COVER ................................................................................................... 1-32
HYDRAULICS ........................................................................................................................................... 1-33
TABLE OF CONTENTS

1-2 American-Lincoln
3366XP
HOW TO FILL THE HYDRAULIC RESERVOIR ....................................................................................... 1-33
THE HYDRAULIC OIL COOLER .............................................................................................................. 1-33
HOW TO CLEAN THE HYDRAULIC SYSTEM ......................................................................................... 1-34
HOW TO CLEAN THE HYDRAULIC SUCTION STRAINER .................................................................... 1-34
HOW TO REPLACE THE RETURN FILTER ELEMENT ......................................................................... 1-34
HYDRAULIC SCHEMATIC - VARIABLE DUMP ....................................................................................... 1-35
HYDRUALIC SCHEMATIC - LOW DUMP ................................................................................................ 1-36
HOW TO REPLACE THE MAIN BROOM ................................................................................................. 1-37
MAIN BROOM LEVEL ADJUSTMENT ...................................................................................................... 1-37
HOW TO ADJUST MAIN BROOM WEAR PATTERN ............................................................................... 1-37
SIDE BROOM LEVEL ADJUSTMENT ...................................................................................................... 1-38
SIDE BROOM REPLACEMENT ............................................................................................................... 1-38
BROOM FLAPS ........................................................................................................................................ 1-38
CDC MAINTENANCE ............................................................................................................................... 1-39
CDC STEPPER MAINTENANCE ............................................................................................................. 1-39
CDC HOPPER FILTER ............................................................................................................................. 1-39
CDC EXHAUST VALVE SEALS ................................................................................................................ 1-39
CDC STEPPER SEALS ............................................................................................................................ 1-39
CHANGING CDC STEPPER ACCUMULATOR ........................................................................................ 1-39
CDC EXHAUST PILOT VALVE ................................................................................................................. 1-40
ENGINE AIR INTAKE SYSTEM ................................................................................................................ 1-40
AIR FILTER ............................................................................................................................................... 1-40
TO REPLACE AIR FILTER ELEMENT ...................................................................................................... 1-40
TO REMOVE AIR FILTER ELEMENT ....................................................................................................... 1-41
TO CLEAN AIR FILTER ELEMENT .......................................................................................................... 1-41
TO INSPECT AIR FILTER ELEMENT ....................................................................................................... 1-42
BRAKE ADJUSTMENT ............................................................................................................................. 1-42
BRAKE DRUM ADJUSTMENT ................................................................................................................. 1-43
COOLING SYSTEM .................................................................................................................................. 1-43
COOLANT LEVEL ..................................................................................................................................... 1-43
RADIATOR ................................................................................................................................................ 1-44
DRIVE BELTS ........................................................................................................................................... 1-44
BATTERY .................................................................................................................................................. 1-44
GAS TANK ................................................................................................................................................ 1-45
HOPPER ADJUSTMENT .......................................................................................................................... 1-45
STEERING ADJUSTMENT ....................................................................................................................... 1-45
LP GAS SYSTEM ...................................................................................................................................... 1-46
LP GAS VAPORIZER-REGULATOR QUICK CHECK .............................................................................. 1-46
LP GAS FUEL TANK ................................................................................................................................. 1-46
PNEUMATIC WHEELS ............................................................................................................................. 1-46
ELECTRICAL SCHEMATIC FORD 413 ENGINE ............................................................................................. 1-47
ELECTRICAL CONNECTION DIAGRAM FORD 413 ENGINE ........................................................................ 1-48
ELECTRICAL SCHEMATIC FORD 423 ENGINE ............................................................................................. 1-49
ELECTRICAL CONNECTION DIAGRAM FORD 423 ENGINE ........................................................................ 1-50
ELECTRICAL SCHEMATIC PERKINS ENGINE............................................................................................... 1-51
ELECTRICAL CONNECTION DIAGRAM PERKINS ENGINE ......................................................................... 1-52
HARDWARE ABBREVIATIONS ........................................................................................................................ 1-53
ORDERING PARTS ........................................................................................................................................... 1-54
NOTES ............................................................................................................................................................. 1-55
PARTS LIST CHAPTER 2 ................................................................................................................................. 2-1
Driver Compartment .................................................................................................................................. 2-2
Frame, Broom Door, & Flaps .................................................................................................................... 2-4
Control Panel & Horn ................................................................................................................................ 2-6
Hopper Lid & Filter System ....................................................................................................................... 2-8
Hopper Lift System (Variable Dump) ......................................................................................................... 2-10
Hopper Lift System (Low Dump) ............................................................................................................... 2-12
Steering Gear & Rear Drive System ......................................................................................................... 2-14
Forward/Reverse Control .......................................................................................................................... 2-16
Brake & Front Wheel Assembly ................................................................................................................ 2-18
Brake Control Linkage .............................................................................................................................. 2-20
Main Broom Lift Mechanism...................................................................................................................... 2-22
Main Broom ............................................................................................................................................... 2-24
TABLE OF CONTENTS

American-Lincoln 1-3
3366XP
Side Broom ............................................................................................................................................... 2-26
Auxiliary Pump & Fittings .......................................................................................................................... 2-28
Main Pump & Fittings ................................................................................................................................ 2-29
Impeller & Fittings ..................................................................................................................................... 2-30
Control Valve & Fittings (Variable Dump) .................................................................................................. 2-32
Control Valve & Fittings (Low Dump) ........................................................................................................ 2-33
Rear Drive Motor & Fittings ....................................................................................................................... 2-34
Main Broom Motor & Fittings .................................................................................................................... 2-35
Side Broom Motor & Fittings ..................................................................................................................... 2-36
Lift, Rotation & Dump Cylinders w/ Fittings (Variable Dump) .................................................................... 2-37
Dump Cylinders w/ Fittings ....................................................................................................................... 2-38
Lift Cylinder Lock-out Valve & Fittings ....................................................................................................... 2-39
Auxiliary Manifold & Fittings ...................................................................................................................... 2-40
Return Manifold Assembly (Variable Dump) ............................................................................................. 2-41
Return Manifold Assembly (Low Dump) .................................................................................................... 2-42
Hydraulic Oil Cooler .................................................................................................................................. 2-43
Hydraulic Reservoir & Fittings ................................................................................................................... 2-44
Engine Cover ............................................................................................................................................ 2-46
Ford VSG 413 Engine ............................................................................................................................... 2-48
Throttle & Choke Linkage (Ford VSG 413) ............................................................................................... 2-50
Intake System (Ford VSG 413) ................................................................................................................. 2-51
Ford VSG 425 Engine ............................................................................................................................... 2-52
Throttle & Choke Linkage (Ford VSG 425) ............................................................................................... 2-54
Intake System (Ford VSG 425) ................................................................................................................. 2-55
Perkins 104.19 Diesel Engine ................................................................................................................... 2-56
Air Intake System (Diesel) ......................................................................................................................... 2-58
Fuel & Water Extractor .............................................................................................................................. 2-59
Exhaust System ........................................................................................................................................ 2-60
Radiator & Shroud .................................................................................................................................... 2-62
Fuel Tank & Line ....................................................................................................................................... 2-63
Instrument Panel ....................................................................................................................................... 2-64
Hydraulic Hose System (Variable Dump) .................................................................................................. 2-66
Hydraulic Hose System (Low Dump) ........................................................................................................ 2-68
Ford VSG 413 Wiring ................................................................................................................................ 2-70
Ford VSG 425 Wiring ................................................................................................................................ 2-72
Perkins 104.19 Wiring ............................................................................................................................... 2-74
Decals ..................................................................................................................................................... 2-76
LP TANK SYSTEM .................................................................................................................................... 174
PARTS LIST CHAPTER 3 ................................................................................................................................. 3-1
Safety Air Cleaner ..................................................................................................................................... 3-2
Broom Options .......................................................................................................................................... 3-3
Back-up Alarm ........................................................................................................................................... 3-4
Blower Attachment .................................................................................................................................... 3-5
Cab ..................................................................................................................................................... 3-6
CDC Compressor & Air Intake .................................................................................................................. 3-8
CDC Air Filter ............................................................................................................................................ 3-10
Circuit Breakers for Cab ............................................................................................................................ 3-12
Defroster Fan ............................................................................................................................................ 3-13
Dome Light ................................................................................................................................................ 3-14
Ford VSG 413 Engine Shutdown .............................................................................................................. 3-15
Ford VSG 425 Engine Shutdown .............................................................................................................. 3-16
Perkins 104.19 Engine Shutdown ............................................................................................................. 3-17
Fire Extinguisher ....................................................................................................................................... 3-18
Flame Arresting Gas Cap .......................................................................................................................... 3-19
Hot Water Heater (Cab) Ford VSG 413 .................................................................................................... 3-20
Hot Water Heater (Cab) Ford VSG 425 .................................................................................................... 3-22
Hot Water Heater (Cab) Perkins Diesel .................................................................................................... 3-24
Lights Option ............................................................................................................................................. 3-26
Turn Signal & Brake Light Options ............................................................................................................ 3-28
Side Broom Light ...................................................................................................................................... 3-30
Warning Light Option ................................................................................................................................ 3-32
Warning Light Option w/ Overhead Guard ................................................................................................ 3-34
TABLE OF CONTENTS

1-4 American-Lincoln
3366XP
Warning Light Option w/ Cab .................................................................................................................... 3-36
Overhead Guard ....................................................................................................................................... 3-38
Work Light Option ..................................................................................................................................... 3-39
Ford 413 LP Engine (IMCO) ..................................................................................................................... 3-40
LP Tank System ........................................................................................................................................ 3-42
Oxy-Catalytic Muffler ................................................................................................................................. 3-44
Pressurizer (Cab) ...................................................................................................................................... 3-46
Suspension Seat option ............................................................................................................................ 3-48
Timed Shaker Motors ................................................................................................................................ 3-49
Left Side Broom Option ............................................................................................................................. 3-50
Vacuum Side Brooms Option .................................................................................................................... 3-52
Tire Options ............................................................................................................................................... 3-54
Windshield Wipers (Cab) .......................................................................................................................... 3-55
Vacuum Wand Option ............................................................................................................................... 3-56
Wet Sweep Bypass Option........................................................................................................................ 3-58
Filter Warning System Option ................................................................................................................... 3-60
Ford 413 Exhaust System ......................................................................................................................... 3-62
Ford 423 LP System (OHG Carburetor) .................................................................................................... 3-64
Ford 413 LP System ................................................................................................................................. 3-66
Pulse - Air³ ................................................................................................................................................ 3-68
Pulse – Air³ - Electrical Schematic ............................................................................................................ 3-70
Pulse – Air³ - Hydraulics ............................................................................................................................ 3-72
Index ............................................................................................................................................................. 3-73
Warranty ............................................................................................................................................................ 3-77
TABLE OF CONTENTS