American-Lincoln 6150 User manual

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5/06 revised 2/09 FORM NO. 56042483
ZAOH Special Features PARTS LIST
American-Lincoln Model: 576-508
6150
Power Sweeper

1
FORM NO. 56042483
6150 - ZAOH
06-5 TABLE OF CONTENTS
DESCRIPTION Page
Hopper Covers & Gaskets..................................................................................................................2
Dump Door .........................................................................................................................................4
Steering Column.................................................................................................................................6
Wheel Well Flaps................................................................................................................................8
Engine Cover....................................................................................................................................10
Kubota 3-Cylinder Diesel Engine .....................................................................................................12
Instrument Panel ..............................................................................................................................14
Lift Hooks/Broom Chamber Flaps & Seals.......................................................................................16
Control And Relief Valve...................................................................................................................18
Hydraulic Hose Diagram ..................................................................................................................20
Vac Fan Assembly............................................................................................................................22
Main Broom Driver ...........................................................................................................................24
Hydraulic Oil Cooler .........................................................................................................................25
Filter Shaker .....................................................................................................................................26
Battery Electrical Assembly ..............................................................................................................28
Instrument Panel Connection Drawing.............................................................................................29
Electrical Schematic .........................................................................................................................30
Hydraulic Schematic ........................................................................................................................31
Zaoh Unique Operations ..................................................................................................................32
WHEN ORDERING PARTS
* Use the 6 to 8 digit numbers from the “Ref. No.” columns in this parts list.
* Specify the model and serial number of the machine.
* Use the space below to record the model and serial number for future reference.
Model Serial No.

FORM NO. 56042483
6150 - ZAOH2
06-5
80806-2/2-05
HOPPER COVERS & GASKETS

3
FORM NO. 56042483
6150 - ZAOH
06-5 HOPPER COVERS & GASKETS
Item Ref. No. Qty Description
1 8-16-07373 1 Cover, Filter (welded)
2 8-16-07374 1 Cover, Debris (welded)
3 8-29-00290 1 Gasket
4 8-29-00254 1 Gasket
5 8-08-00847 1 Bracket, RH Cover Hinge
6 8-10-00027 1 Cable
7 2-00-05330 4 Insert, 5/16-18 Threaded
8 8-08-00875 1 Bracket, LH Cover Hinge
9 2-00-00221 2 Screw, 1/4-20 x .625 HHC
10 2-00-00641 2 Nut 1/4-20 Fiber Insert
11 2-00-00530 4 Lock Washer, 5/16 HS Med.
12 2-00-00206 4 Screw, 5/16-18 x 1.0 HHC

FORM NO. 56042483
6150 - ZAOH4
06-5
DUMP DOOR

5
FORM NO. 56042483
6150 - ZAOH
06-5 DUMP DOOR
Item Ref. No. Qty Description
1 8-19-08066-2 1 Door, Dump
2 7-17-05011 1 Cylinder-Lift
3 8-25-08210 1 Flap, Door Vent
4 8-13-07141 4 Clamp, Door Vent Flap
5 8-55-08123 1 Pin-Cylinder
6 7-55-08121 1 Pin-Lift
7 2-00-00540 2 Ring-Ret. Ext.#5100-75 For 3/4 D.
8 2-00-05277 2 Socket Head Cap Screw, 1/2” X 3/4”
9 2-00-00641 30 Nut, Fiber Insert 1/4-20
10 8-29-00244 1 Gasket, Dump Door
11 2-00-03575 22 Bolt-Carr, .25-20 X .75 GR5 Zn
12 8-88-00064 1 Check Valve Assy
13 2-00-04895 4 Fitting-Straight Connector
14 2-00-04892 4 Fitting-90° Elbow (O-Ring)
15 2-00-02589 2 Bolt-Hex Head, Finished, 1/4-20
16 8-68-05087-2 2 Seal-Dump Door
17 8-13-07140-3 2 Clamp-Dump Seal
18 2-00-02196 6 1/4-20-1 LG Carriage Bolt
19 7-29-00346 1 Gasket
20 7-29-00347 1 Gasket

FORM NO. 56042483
6150 - ZAOH6
06-5
80811-1/7-05
STEERING COLUMN
07-3

7
FORM NO. 56042483
6150 - ZAOH
06-5 STEERING COLUMN
Item Ref. No. Qty Description
1 8-70-05303 1 Steering Column
2 8-60-05026 1 Steering Unit (Gas, LP, Diesel)
3 7-39-00049 1 Knob, Steering Wheel
4 8-33-05127 1 Steering, Housing
5 8-23-03072 1 Nut, Special
6 8-11-00052 1 Cap, Steering Wheel
7 8-89-08074 1 Steering Wheel
8 2-00-04970 2 Connector Fitting, STR 8 ORS - 8 SAE
9 2-00-05264 2 Fitting, #8 SAE x #4 ORS
10 2-00-05330 4 Threaded Insert, 5/16-18
11 2-00-02709 4 Screw, 5/16-18 x 1.50
12 2-00-00530 4 Lock Washer, 5/16 HS Med.
13 2-00-00232 2 Screw, 3/8-16 x .750 HHC
14 2-00-00234 2 Screw, 3/8-16 x 1.50 HHC
15 2-00-02310 4 Lock Washer, Helical Spring 3/8 Med.
16 2-00-00402 8 Flat Washer, .750 x .391 x .093

FORM NO. 56042483
6150 - ZAOH8
06-5
WHEEL WELL FLAPS
07-3

9
FORM NO. 56042483
6150 - ZAOH
06-5 WHEEL WELL FLAPS
Item Ref. No. Qty Description
1 8-25-08211-1 2 Flap, Wheel Well
2 8-13-07142-1 2 Clamp, Wheel Well Flap (Front)
3 8-13-07148 2 Clamp, Wheel Well Flap (Rear)
4 8-13-07147-1 2 Clamp, Wheel Well Flap (Front)
5 8-68-05090 1 Seal, Broom Chamber/Dump Door
7 8-68-05088 1 Seal, Wheel Well (Right)
8 8-68-05089 1 Seal, Wheel Well (Left)
9* 8-34-09028 1 Insulation, Top
10* 8-34-09034 1 Insulation, Side
11 2-00-05261 20 Threaded Insert, 1/4-20
12 8-13-07175 2 Clamp, Rear Flap
13 8-13-07176 2 Clamp, Front Flap
14 2-00-04877 20 Screw, 1/4-20 x 1.0 BHS
15 7-08-01343 2 Bracket, Jack Point
16 2-00-00240 4 Screw, 1/2-13 x 1.250 HHC
17 2-00-04936 4 Locknut-Elastic, 1/2-13
* Gas, LP, Diesel Only
07-3

FORM NO. 56042483
6150 - ZAOH10
06-5
ENGINE COVER
09-2

11
FORM NO. 56042483
6150 - ZAOH
06-5 ENGINE COVER
Item Ref. No. Qty Description
1#DELETED
2#DELETED
3 8-16-07367 1 Engine Cover Weldment
4 2-00-00221 1 Bolt-Hex Head, Finished, 1/4-20x3/4 Lg
5 2-00-00222 2 1/4-20 X 1.25 Lg Hex Head Screw
6 2-00-00233 2 Bolt-Hex Head, Finished, 3/8-16 X 1.00
7 2-00-00402 3 Washer, 25/64” Id X 3/4” Od
8 2-00-00518 1 Washer,Lock,1/4” Helical Spring
9 2-00-00641 2 Nut, Fiber Insert 1/4-20
10#2-00-04801 7 Flat Washer, 1.00 X .39 X .06
11 2-00-04936 1 Locknut-Elastic, 1/2-13
12 2-00-05187 2 3/8-16 X 1.0”, Carriage Bolt
13 2-00-05249 1 Hair Pin (Cotter)
14 2-00-05266 1 Pin - 3/8 Dia
15 2-95-04182 4 Nut, Hex, Stop, 3/8-16
16 7-21-03003 1 Edging
17 8-08-00844 1 Weldt, Engine Cover Mounting Plate
18 8-08-00961 1 Bracket, Engine Cover Guide
19 8-29-00245 1 Gasket-Engine Cover
20 8-29-00246 1 Gasket-Engine Cover
21 8-34-09030 1 Insulation-Cover
22 8-39-00014 1 Knob, Latch
23 8-41-00051 1 Latch, Rotor
24 8-66-05012 1 Roller, Engine Cover Mtg
25 7-03-04275 1 Safety Arm, Engine Cover
26 2-00-02599 1 Screw, 3/8-16 x 2.25 HHCS
27#DELETED
28 2-00-02360 1 Nut, .38-16 Hex
29 2-00-00594 1 Nut, 1/4-20 Hex
30 2-00-03702 3 Flat Washer, .625 x .281 x .063
31 8-50-05053 1 Mount, Isloator
32 7-76-00121 1 Spring
33 2-00-05261 1 Insert, 1/4-20
34 2-00-05347 1 Insert, 3/8-16 Threaded
#= Revised or new since last update
09-2

FORM NO. 56042483
6150 - ZAOH12
06-5
ENGINE - 3 CYL. KUBOTA DIESEL
07-10

13
FORM NO. 56042483
6150 - ZAOH
06-5 ENGINE - 3 CYL. KUBOTA DIESEL
Item Ref. No. Qty Description
1 0877-070 1 Engine, 3-cyl Kubota Diesel
7-33-05153 Flywheel Housing: SAE-B (service part)
2 8-08-00835 2 Bracket, Engine Mtg
3 8-52-00173 2 Rail, Engine Mtg
4 8-75-01155 4 Isolator, Vibration
5 2-95-04182 8 Nut, 3/8-16 Fiber Insert
6 8-75-01222 2 Spacer, Engine Bracket
7 8-08-00956 1 Bracket , Air Filter
8 2-95-04388 2 Clamp, Hose
9 8-33-02405 1 Hose, Air Inlet
10 2-00-02216 3 Clamp, Hose
11 8-33-02363 1 Hose, Air Cleaner to Engine
12 8-24-04160 1 Air Cleaner Assy.
8-24-04161 1 Element, Air Cleaner (service part)
13 7-82-00031 1 Switch, Water Temperature
14 8-64-00012 1 Relay
15 8-52-00199 1 Panel, Radiator Heat
16 8-13-07160 2 Clip, Heat Baffle
17 7-08-00763 1 Bracket, Throttle Mount
18 0895-145 1 Harness, Engine (not shown)
19 7-08-01262 1 Bracket, Forward/Reverse Cable
20 2-00-00519 1 Lock Washer, # 10 Med HS
21 2-00-01246 1 Nut, #10-24 Fiber Insert
22 2-00-00205 3 Screw, 1/4-20 x 1.000 HHC
23 2-00-00641 4 Nut, 1/4-20 Insert Fiber
24 2-00-03702 4 Washer, .625 x .281 x .063
25 2-00-02708 1 Screw, 5/16-18 x 1.000 HHM
26 2-00-00644 1 Nut, 5/16-18, Insert Fiber
27 2-00-00234 2 Screw, 3/8-16 x 1.50 HHC
28 2-00-00518 2 Lock Washer, Helical Spring
29 2-00-05279 2 Screw, M6 x 1.0 x 20 mm MHHC
30 2-00-00410 4 Flatwasher, .875 x .375 x .060
31 2-00-03940 2 Screw, #10 - 24 x .50 T/C HH
32 2-00-03266 4 Washer
33 2-00-00236 4 Screw, 3/8-16 x 2.50 HHC
34 2-00-04794 1 Screw, #10-24 x .625 BHS
35 2-00-00466 1 Flat Washer, .625 x .203 x .031
36 2-00-05490 1 Screw - M5 x 0.8 x 12 MM
37 2-00-05148 1 Screw - HHC M5 x 0.8 x 16 MM
38 2-00-00209 2 Screw, 3/8-16 x 1.25 HHC
39 8-24-04161 1 Filter Element, Primary (service part)
40 7-24-04105 1 Filter Element, Secondary (service part)
41 56109310 1 Pipe, PVC SCH 40
* 56504460 1 Filter, Fuel Water Assy
* = Optional, Not Included
08-7

FORM NO. 56042483
6150 - ZAOH14
06-5
INSTRUMENT PANEL
07-3

15
FORM NO. 56042483
6150 - ZAOH
06-5 INSTRUMENT PANEL
SWITCH POSITIONS
HEAD LIGHTS WORK LIGHT GLOW PLUG FILTER SHAKER DUST CONTROL THROTTLE
8-82-00072 2-00-05375 8-82-00073 8-82-00073 8-82-00072 2-00-05375DIESEL
0880-646 REAR WORK LIGHT-GAS, LP, DIESEL- (POSITION 2): 8-82-00072
LIGHT POSITIONS
1 - 3 4 - 6 GAUGE TIMER RELAY (2 PER)
7-40-05052 7-40-05053 8-48-05032 8-64-05011 8-64-05009 DIESEL
Item Ref. No. Qty Description
1 8-52-00203 1 Panel, Instrument
2 8-64-00008 7 Circuit Breaker (15 amp)
3 7-64-00025 1 Circuit Breaker (25 amp)
4 7-82-00026 1 Switch, Anti-Restart Key
2-60-02272 Ignition Key: (for 7-82-00026)
5 56478363 1 Gauge, Hour Meter
6 8-41-03014 1 Lens, Warning Light
7 8-58-05292-1 1 Plate, Warning Light
8 2-00-05324 9 Insert, #8-32 Threaded
9 2-00-05337 9 Screw, #8-32 x .75 BHSC
10 8-08-00948 1 Bracket, Timer
11 2-00-01372 4 Nut, #8-32 Fiber Insert Lock
12 2-00-01246 3 Nut, #10-24 Elastic Stop
13 0895-142 1 Harness, Instrument Panel (not shown)
14 8-11-00044 7 Boot
15 56459369 1 Boot, Reset Button
08-7

FORM NO. 56042483
6150 - ZAOH16
06-5
BROOM CHAMBER, FLAPS, & SEALS/LIFT HOOKS
08-7

17
FORM NO. 56042483
6150 - ZAOH
06-5 BROOM CHAMBER, FLAPS, & SEALS/LIFT HOOKS
Item Ref. No. Qty Description
1 8-27-07121 1 Frame Weldment
2 8-25-08213 1 Flap, Broom Chamber Outer
3 8-13-07143 1 Clamp, Broom Chamber Inner
4 8-25-08214 1 Flap, Broom Chamber Inner
5 8-13-07144 1 Clamp, Broom Chamber Outer
6 8-29-00257 1 Gasket
7 8-29-00232 1 Gasket
8 8-29-00234 1 Gasket
9 8-29-00233 3 Gasket
10 8-21-04048 2 Edging
11 7-21-03003 2 Edging
12 8-89-04016 6 Weight, 13.5 lbs.
13 8-29-00256 1 Gasket
14 8-21-04015 1 Edging
15 2-00-05187 1 Bolt Carr. 3/8-16 x 1.25 GR5 ZN
16 2-00-03829 1 Lk Wash Int/Ext Tooth ZN
17 56416517 1 Static Strap
18 2-00-04801 1 Wshr-Flat .875 x .380 x .120 TH ZN
19 2-95-04182 10 Nut – EL. Stop 3/8-16 ZN PL
20 2-00-01951 5 Carriage Bolt, 1/4-20 x 1.250
21 2-00-00641 5 Nut, 1/4-20 Insert Fiber
22 2-00-00247 2 Screw, ½ - 13 x 2.500 HHC
23 2-00-04936 2 Nut, ½ - 13 Fiber Lock
24 2-00-04705 9 Bolt, 3/8-16 x 1.25 LG
25 7-08-01320 1 Bracket, Rear Lift Eye
28 7-08-01319 2 Bracket, Front Lift Eye
08-7