American Water Heater Polaris PC Manual

Replacement
Parts
®

No. Part Name and Description
1 1-1/2” NPT x 3” Brass Nipple
2 Thermostat Sensor Bushing
3 Thermostat Sensor/ECO
4 Control Panel Housing
5 Ignition Control
6 Blower Isolation Relay
7 Thermostat Board
8 Transformer
9 Sight Glass
10 Red LED
11 Yellow LED
12 Green LED
13 Temperature Selector Knob
14 Thermostat Bezel
15 Potentiometer
16 Pressure Switch
17 Vinyl Tubing
18 Access Panel
No. Part Name and Description
19 Clean-out Plug with O-ring
20 Conduit
21 3” Condensate Trap Assembly
22 Bushing
23 Air Inlet Pipe Assembly
24 3/4” Gas Inlet Pipe
25 Pipe Coupling
26 Gas Valve
27 Venturi Manifold
28 Igniter Bracket
29 Hot Surface Igniter
30 Blower
31 4” Diameter Blower Gasket
32 Burner (Natural and LP Same)
33 6” Diameter Burner Gasket
34 Drain Valve
35 Temperature & Pressure Relief Valve
Repair Parts Illustrations
Copyright© by American Water Heater Company 2005. All rights reserved. Copyright© by American Water Heater Company 2005. All rights reserved.








  


 













 









21
25 27













 




 
   







No. Part Name and Description
1 1” NPT x 3” Brass Nipple
2 Thermostat Sensor Bushing
3 O-Ring
4 Thermostat Sensor/ECO
5 Inverted Flare Nut
6 Plug
7 Vinyl Tubing
8 Pressure Switch
9 Combustion Blower
10 4” Diameter Blower Gasket
11 Burner (Natural and LP Same)
12 6” Diameter Burner Gasket
13 Hot Surface Igniter
14 Igniter Bracket
15 Venturi Manifold
16 Reducing Coupling
17 Air Inlet Pipe Assembly
18 Gas Valve
19 1/2” NPT 90° Inlet Flange
No. Part Name and Description
20 1/2” NPT x 2” Nipples
21 1/2” NPT Elbows
22 1/2” NPT x 4-1/2” Nipple
23 Red LED
24 Yellow LED
25 Green LED
26 Thermostat Bezel
27 Temperature Selector Knob
28 Thermostat Board
29 Ignition Control
30 Transformer
31A 2” Condensate Trap Assembly
31B 3” Condensate Trap Assembly
32 Cold Water Tube Assembly
33 Temperature & Pressure Relief Valve
34 Drain Valve
35 Potentiometer
36 Venturi Gasket (Not Pictured)
37 Blower Isolation Relay
34- and 50-Gallon Polaris®
100-Gallon Polaris®


 

Copyright© by American Water Heater Company 2005. All rights reserved.
34/50Gal 100 Gal.
Item Item Part
Number Number Description Number*
1 Brass Nipple 6907319
1 Brass Nipple 1-1/2” NPT x 3” 6907348
2 2 Thermostat Bushing 6907304
4 3 E.C.O. / Sensor - Resettable 6905055
8 Pressure switch [100 & 175 MBtu’s] 6903770
8 16 Pressure switch [130, 150, & 199 MBtu’s] 6903769
9 Blower [100 MBtu’s] 6903772
9 Blower [130 Mbtu’s] 6903771
9 Blower [150 Mbtu’s] 6903790
9 Blower [175 MBtu’s] 6903773
9 30 Blower [199 MBtu’s] 6903774
10 31 4” Blower gasket 6903779
11 32 Burner (Natural & Propane) 6903780
12 33 6” Burner gasket 6903781
13 29 Igniter Kit - Includes: Gasket & Bracket 6903768
16 Reducer Coupling 6903782
17 Air Inlet Pipe Assembly [100, 130, & 150 MBtu’s] 6903783
17 Air Inlet Pipe Assembly [175 & 199 MBtu’s] 6903789
23 Air Inlet Pipe Assembly [100-Gallon] 6907349
24 3/4” gas inlet pipe 4710871
18 26 Gas Valve 6903775
23 10 Red LED Light 6907307
24 11 Yellow LED Light 6907306
25 12 Green LED Light 6907305
28 Thermostat Board 160 Deg. (Residential) 6905052
28 7 Thermostat Board 185 Deg. (Commercial) 6903777
29 Ignition Control [100 ,130 & 150 MBtu’s] 6907309
29 5 Ignition Control [175 & 199 MBtu’s] 6907347
30 8 Transformer 6907302
31A 2” Condensate trap Assembly [100 ,130 &150 MBtu’s] 4710816
31B 3” Condensate trap Assembly [175 & 199 MBtu’s] 4710817
21 3” Condensate trap Assembly [100-Gallon] 4710838
32 Cold Water Tube 6903778
33 T & P Valve [100 MBtu’s] 6907317
33 35 T & P Valve [130, 150, 175 & 199 Mbtu’s] 6903786
34 34 Drain Valve 6907316
36 15 Potentiometer 6905050
39 Tempering Valve (Supplied with PG Only) 4310027
N/A N/A Thermostat Kit 160 Deg. - Includes Board, ECO/Sensor & Potentiometer 6905033
N/A N/A Thermostat Kit 185 Deg. - Includes Board, ECO/Sensor & Potentiometer 6907350
40 Concentric Vent Kit - For 2” Vent piping 6910542
40 40 Concentric Vent Kit - For 3” Vent piping 6910543
41 NSF Stand Kit [34/50-Gallon Commercial] 6910547
41 NSF Stand Kit [100-Gallon Commercial] 6910613
N/A Water Test Kit 6903791
42 42 Air Intake Filter Kit 6910614
N/A Gasket Kit Includes Item 10 & 12 w/Nuts & Washers 6907345
19 Clean-out plug 4710835
19 Clean-out o-ring 4410147
1 Brass Nipple 6907319
1 Brass Nipple 6907319
1 Brass Nipple 6907319
1 Brass Nipple 6907319
1 Brass Nipple 6907319
8 Pressure switch [100 & 175 MBtu’s] 6903770
8 Pressure switch [100 & 175 MBtu’s] 6903770
8 Pressure switch [100 & 175 MBtu’s] 6903770
8 Pressure switch [100 & 175 MBtu’s] 6903770
8 Pressure switch [100 & 175 MBtu’s] 6903770
9 Blower [100 MBtu’s] 6903772
9 Blower [100 MBtu’s] 6903772
9 Blower [100 MBtu’s] 6903772
9 Blower [100 MBtu’s] 6903772
9 Blower [100 MBtu’s] 6903772
9 Blower [150 Mbtu’s] 6903790
9 Blower [150 Mbtu’s] 6903790
9 Blower [150 Mbtu’s] 6903790
9 Blower [150 Mbtu’s] 6903790
9 Blower [150 Mbtu’s] 6903790
9 30 Blower [199 MBtu’s] 6903774
9 30 Blower [199 MBtu’s] 6903774
9 30 Blower [199 MBtu’s] 6903774
9 30 Blower [199 MBtu’s] 6903774
9 30 Blower [199 MBtu’s] 6903774
11 32 Burner (Natural & Propane) 6903780
11 32 Burner (Natural & Propane) 6903780
11 32 Burner (Natural & Propane) 6903780
11 32 Burner (Natural & Propane) 6903780
11 32 Burner (Natural & Propane) 6903780
13 29 Igniter Kit - Includes: Gasket & Bracket 6903768
13 29 Igniter Kit - Includes: Gasket & Bracket 6903768
13 29 Igniter Kit - Includes: Gasket & Bracket 6903768
13 29 Igniter Kit - Includes: Gasket & Bracket 6903768
13 29 Igniter Kit - Includes: Gasket & Bracket 6903768
17 Air Inlet Pipe Assembly [100, 130, & 150 MBtu’s] 6903783
17 Air Inlet Pipe Assembly [100, 130, & 150 MBtu’s] 6903783
17 Air Inlet Pipe Assembly [100, 130, & 150 MBtu’s] 6903783
17 Air Inlet Pipe Assembly [100, 130, & 150 MBtu’s] 6903783
17 Air Inlet Pipe Assembly [100, 130, & 150 MBtu’s] 6903783
23 Air Inlet Pipe Assembly [100-Gallon] 6907349
23 Air Inlet Pipe Assembly [100-Gallon] 6907349
23 Air Inlet Pipe Assembly [100-Gallon] 6907349
23 Air Inlet Pipe Assembly [100-Gallon] 6907349
23 Air Inlet Pipe Assembly [100-Gallon] 6907349
18 26 Gas Valve 6903775
18 26 Gas Valve 6903775
18 26 Gas Valve 6903775
18 26 Gas Valve 6903775
18 26 Gas Valve 6903775
24 11 Yellow LED Light 6907306
24 11 Yellow LED Light 6907306
24 11 Yellow LED Light 6907306
24 11 Yellow LED Light 6907306
24 11 Yellow LED Light 6907306
28 Thermostat Board 160 Deg. (Residential) 6905052
28 Thermostat Board 160 Deg. (Residential) 6905052
28 Thermostat Board 160 Deg. (Residential) 6905052
28 Thermostat Board 160 Deg. (Residential) 6905052
28 Thermostat Board 160 Deg. (Residential) 6905052
29 Ignition Control [100 ,130 & 150 MBtu’s] 6907309
29 Ignition Control [100 ,130 & 150 MBtu’s] 6907309
29 Ignition Control [100 ,130 & 150 MBtu’s] 6907309
29 Ignition Control [100 ,130 & 150 MBtu’s] 6907309
29 Ignition Control [100 ,130 & 150 MBtu’s] 6907309
30 8 Transformer 6907302
30 8 Transformer 6907302
30 8 Transformer 6907302
30 8 Transformer 6907302
30 8 Transformer 6907302
31B 3” Condensate trap Assembly [175 & 199 MBtu’s] 4710817
31B 3” Condensate trap Assembly [175 & 199 MBtu’s] 4710817
31B 3” Condensate trap Assembly [175 & 199 MBtu’s] 4710817
31B 3” Condensate trap Assembly [175 & 199 MBtu’s] 4710817
31B 3” Condensate trap Assembly [175 & 199 MBtu’s] 4710817
32 Cold Water Tube 6903778
32 Cold Water Tube 6903778
32 Cold Water Tube 6903778
32 Cold Water Tube 6903778
32 Cold Water Tube 6903778
33 35 T & P Valve [130, 150, 175 & 199 Mbtu’s] 6903786
33 35 T & P Valve [130, 150, 175 & 199 Mbtu’s] 6903786
33 35 T & P Valve [130, 150, 175 & 199 Mbtu’s] 6903786
33 35 T & P Valve [130, 150, 175 & 199 Mbtu’s] 6903786
33 35 T & P Valve [130, 150, 175 & 199 Mbtu’s] 6903786
N/A N/A Thermostat Kit 160 Deg. - Includes Board, ECO/Sensor & Potentiometer 6905033
N/A N/A Thermostat Kit 160 Deg. - Includes Board, ECO/Sensor & Potentiometer 6905033
N/A N/A Thermostat Kit 160 Deg. - Includes Board, ECO/Sensor & Potentiometer 6905033
N/A N/A Thermostat Kit 160 Deg. - Includes Board, ECO/Sensor & Potentiometer 6905033
40 Concentric Vent Kit - For 2” Vent piping 6910542
40 Concentric Vent Kit - For 2” Vent piping 6910542
40 Concentric Vent Kit - For 2” Vent piping 6910542
40 Concentric Vent Kit - For 2” Vent piping 6910542
40 Concentric Vent Kit - For 2” Vent piping 6910542
41 NSF Stand Kit [34/50-Gallon Commercial] 6910547
41 NSF Stand Kit [34/50-Gallon Commercial] 6910547
41 NSF Stand Kit [34/50-Gallon Commercial] 6910547
41 NSF Stand Kit [34/50-Gallon Commercial] 6910547
41 NSF Stand Kit [34/50-Gallon Commercial] 6910547
N/A Water Test Kit 6903791
N/A Water Test Kit 6903791
N/A Water Test Kit 6903791
N/A Water Test Kit 6903791
N/A Water Test Kit 6903791
N/A Gasket Kit Includes Item 10 & 12 w/Nuts & Washers 6907345
N/A Gasket Kit Includes Item 10 & 12 w/Nuts & Washers 6907345
N/A Gasket Kit Includes Item 10 & 12 w/Nuts & Washers 6907345
N/A Gasket Kit Includes Item 10 & 12 w/Nuts & Washers 6907345
N/A Gasket Kit Includes Item 10 & 12 w/Nuts & Washers 6907345
19 Clean-out o-ring 4410147
19 Clean-out o-ring 4410147
19 Clean-out o-ring 4410147
19 Clean-out o-ring 4410147
19 Clean-out o-ring 4410147
*Parts for PG & PGC models, plus PR & PC models manufactured after July 2002

Order Entry and Sales
500 Princeton Road (FedEx, UPS)
Johnson City, TN 37601-2030
P.O. Box 4056 (Mailing)
Johnson City, TN 37602-4056
Hours of Operation:
Monday-Friday 8:00 a.m. - 6:30 p.m. EST
[phone] Fax: [phone]
Warranty and Service Support
500 Princeton Road (FedEx, UPS)
Johnson City, TN 37601-2030
P.O. Box 1597 (Mailing)
Johnson City, TN 37605
Residential Product Service and Support
Hours of Operation:
Monday-Friday 8:00 a.m. - 8:00 p.m. EST
Saturday 9:00 a.m. - 6:00 p.m. EST
[phone] Fax: [phone]
Commercial Product Service and Support
Hours of Operation:
Monday-Friday 8:00 a.m. - 8:00 p.m. EST
Saturday 9:00 a.m. - 6:00 p.m. EST
[phone] Fax: [phone]
Visit our Website at
www.americanwaterheater.com
Warranty Claims
Hours of Operation:
Monday-Friday 8:00 a.m. - 5:00 p.m. EST
[phone] Fax: [phone]
General Information
Hours of Operation:
Monday-Friday 8:00 a.m. - 5:00 p.m. EST
[phone] Fax: [phone]
International Sales
Hours of Operation:
Monday-Friday 8:00 a.m. - 5:00 p.m. EST
[phone] or [phone]
Fax: [phone]
Literature Fulfillment/Promotional Items
Hours of Operation:
Monday-Friday 8:00 a.m. - 5:00 p.m. EST
[phone] Fax: [phone]
Credit/Collections
Hours of Operation:
Monday-Friday 8:00 a.m. - 5:00 p.m. EST
[phone] Fax: [phone]
POLXP 1105
Copyright© by American Water Heater Company 2005. All rights reserved.