Ametek AMEVision User manual

AMEVision Display User Interface
USER MANUAL
PN 9000-165-VE, Rev P
9000-185-VE Manual Views Rev A

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PN 9000-165-VE, Rev P
Contents
Safety Notes.................................................................................................................................................vi
Electrical Safety ..........................................................................................................................................vi
Grounding....................................................................................................................................................vi
Personnel and Equipment Safety Information...............................................................................vii
Important Notice to Users......................................................................................................................ix
Warning Labels....................................................................................................................................x
Environmental Information (WEEE) ....................................................................................................xi
AMEVision Display User Interface Label....................................................................................xi
OVERVIEW AND INSTALLATION ..........................................................................................1-1
Display and Keypad ...............................................................................................................................1-1
Wiring..........................................................................................................................................................1-2
General Wiring and Conduit Requirements..........................................................................1-2
AMEVision Host Display Mains Supply Connections .........................................................1-3
EMC Grounding, Shielding, and Noise Protection.......................................................... 1-4
EMC Grounding Method ......................................................................................................1-4
Transient and RFI interference............................................................................................1-5
CONTROLLER/INTERFACE....................................................................................................2-1
AMEVision Software Display and Keypad..............................................................................2-1
AMEVision Display Screen....................................................................................................2-1
AMEVision Keypad.................................................................................................................2-1
HOME Screen....................................................................................................................................2-2
Conguration Menu ..............................................................................................................................2-4
System Passcode.............................................................................................................................2-5
Sensor (Analyzer) Name Conguration ..................................................................................2-6
System Time......................................................................................................................................2-7
Communication...............................................................................................................................2-8
TCP/IP (Web Interface) Setup ..............................................................................................2-8
Modbus Communication Setup .........................................................................................2-8
Sensor Conguration ....................................................................................................................2-9
Select Sensor Options ........................................................................................................... 2-9
Process Pressure........................................................................................................................... 2-10
Analog Output.............................................................................................................................. 2-11
Alarm Conguration................................................................................................................... 2-13
Alarms: Process, Service, Fault and Data Valid.............................................................2-14
Contents | iii

PN 9000-165-VE, Rev P
Calibration..............................................................................................................................................2-15
Types of Calibration .................................................................................................................... 2-15
Manual Calibration .............................................................................................................2-15
Automatic Calibration .......................................................................................................2-15
Remote Calibration .............................................................................................................2-15
Setting Calibration Gas Values ................................................................................................2-16
Start Calibration Menu............................................................................................................... 2-17
Calibrate the Analyzer................................................................................................................2-18
Perform a Manual Calibration..........................................................................................2-18
Perform an Automatic Calibration.........................................................................................2-21
Conguring the Auto Cal Using the Auto-Cal Cong Menu......................................2-21
Auto Cal Using the Calibration Start Menu ...................................................................2-23
Perform a Remote Calibration................................................................................................. 2-24
Flow Calibration ...........................................................................................................................2-26
ALARMS AND WARNINGS ....................................................................................................3-1
Alarms.........................................................................................................................................................3-1
Diagnostics................................................................................................................................................3-2
Sensor Diagnostics.........................................................................................................................3-3
Control Diagnostics........................................................................................................................3-4
Inject Gas ...........................................................................................................................................3-6
Trend Logging..................................................................................................................................3-7
Plotting Data Using the Candlestick Format................................................................... 3-7
Cell Diagnostics...............................................................................................................................3-9
Combustibles Detector.................................................................................................................3-9
CH4Detector.................................................................................................................................. 3-10
Utility........................................................................................................................................................3-11
Utility Menu ...................................................................................................................................3-11
Detect Sensor Utility............................................................................................................3-11
Parameter Management Utility .......................................................................................3-12
Firmware Upgrade Utility...................................................................................................3-12
USB Transfer Utility ..............................................................................................................3-14
Transfer Sensor Parameters.......................................................................................3-14
File Name Format for Uploaded Files......................................................................3-15
Transfer Trend Data.....................................................................................................3-16
File Name Format for Uploaded Files......................................................................3-16
Reset Age Utility....................................................................................................................3-17
About .......................................................................................................................................................3-18
About Host..................................................................................................................................... 3-18
About Sensor................................................................................................................................. 3-18
Alarm and Status Denitions................................................................................................... 3-19
iv | Thermox®AMEVision Display User Interface

PN 9000-165-VE, Rev P
REPLACEMENT PARTS ..........................................................................................................4-1
Aftermarket Excellence and Long-Term Commitment to Safety and Quality ..................4-1
Requesting Technical Support...................................................................................................4-2
Requesting Authorization to Return Equipment ................................................................4-2
AMEVision HMI Host Spare Parts.......................................................................................................4-3
OPTIONAL BLOWBACK CONFIGURATION..........................................................................5-1
Manual Blowback Trigger ............................................................................................................5-2
Blowback History ............................................................................................................................5-2
FRENCH WARNINGS/FRANÇAIS ADVERSTISSEMENTS.......................................................6-1
NOTES SUR LA SECURITE..............................................................................................................6-1
Sécurité électrique .........................................................................................................................6-1
Mise à la terre ...................................................................................................................................6-2
Note importante aux utilisateurs..............................................................................................6-2
Sommaire de Sécurité Générale................................................................................................6-3
Utilisez un câblage adéquat................................................................................................ 6-3
Evitez les surcharges électriques ........................................................................................6-3
Mettez à la terre l’analyseur ................................................................................................ 6-4
Ne pas faire fonctionner sans capot..................................................................................6-4
Utilisez des fusibles adéquats ............................................................................................. 6-4
Ne faites pas fonctionner en atmosphère explosible ....................................................6-4
PRECAUTIONS AUX DOMMAGES DE L’ANALYSEUR ............................................................6-4
Utilisez une alimentation électrique adéquate ..............................................................6-4
Ne faites pas fonctionner avec les défaillances suspectes ...........................................6-4
Mise à la terre CEM (EMC), blindage et protection contre le bruit..............................6-4
APPENDIX A – AMEVISION MODBUS INFORMATION....................................................... A-1
WDG-V AMEVision Modbus Map .............................................................................................A-2
EventMask #1 Bit denitions......................................................................................................A-3
WDG-5 Command Denitions .................................................................................................. A-4
Status Mask Bit denitions ..................................................................................................A-5
Process Alarm Bit Denitions.....................................................................................................A-6
EventMask #2 Bit denitions......................................................................................................A-7
Contents | v

PN 9000-165-VE, Rev P
Safety Notes
WARNINGS, CAUTIONS, and NOTES contained in this manual emphasize critical
instructions as follows:
An operating procedure which, if not strictly observed, may result in personal
injury or environmental contamination.
An operating procedure which, if not strictly observed, may result in damage to
the equipment.
Important information that should not be overlooked.
Burn hazard. Hot surface. Do not touch, allow to cool before servicing.
Electrical Safety
Up to 5 kV may be present in the housing. Always shut down power source(s) before
performing maintenance or troubleshooting. Only a qualied electrician should make
electrical connections and ground checks.
Any use of the equipment in a manner not specied by the manufacturer may impair
the safety protection originally provided by the equipment.
Grounding
Instrument grounding is mandatory. Performance specications and safety protection
are void if instrument is operated from an improperly grounded power source.
Verify ground continuity of all equipment before applying power.
vi | Thermox®AMEVision Display User Interface

PN 9000-165-VE, Rev P
Personnel and Equipment Safety Information
This section describes important safety information to avoid personal injury and dam-
age to the equipment while installing, operating, maintaining, or servicing the equip-
ment. All safety regulations, standards, and procedures at the analyzer location must
be followed.
All personnel involved with the installation, start-up, operation, maintenance, service, or
troubleshooting of the analyzer must review and follow these Warnings and Cautions.
Do Not Operate without Covers
To avoid electric shock or re hazard, do not operate this product with covers or
panels removed.
Use Caution When Lifting
Use caution when lifting the product from its crate.
Do Not Operate in Explosive Atmosphere
To avoid injury or re hazard, do not operate this product in an explosive
atmosphere unless you have purchased options that are specically designed for
these environments.
Use Proper Wiring
To avoid re hazards, use only the wiring specied in the “Installation and
Start-Up” chapter of this manual.
Avoid Electrical Overload
To avoid electrical shock or re hazard, do not apply a voltage to a terminal that
is outside the range specied for that terminal.
Ground the Product
Follow the grounding instructions provided in the “Installation and Start-Up”
chapter of this manual. Before making connections to the input or output termi-
nals of this product, ensure that the product is properly grounded.
Use Proper Fuse
To avoid re hazard, use only the fuse type and rating specied for this product.
Contents | vii

PN 9000-165-VE, Rev P
Use Proper Power Source
Do not operate this product from a power source that applies more than the
voltage specied.
Do Not Operate with Suspected Failures
If you suspect there is damage to this product, have it inspected by qualied
service personnel.
Protect From Daylight and Light from Luminaires
Do not install the AMEVision in direct sunlight or light from luminaires as pro-
longed exposure to these can degrade the sealing properties of the keypad and
LCD protective screen.
Integrity of Sealing May Be Impaired by Wear or Deterioration of Keypad
Material
Inspect keypad before each use.
viii | Thermox®AMEVision Display User Interface

PN 9000-165-VE, Rev P
Important Notice to Users
The AMEVision Display User Interface is suitable for the following locations:
- Class I, Zone 2, Group IIC
- Class I, Zone 22, Group IIB
- Class I, Division 2, Group A, B, C, D
- Class II, Division 2, Group E, F, G
No operator serviceable components inside any components of the AMEVision. Refer
servicing to qualied personnel. Power, input, and output (I/O) wiring must be in
accordance with Class I, Division 2 wiring methods [Article 501-4(b) of the National
Electric Code, NFPA 70] and in accordance with the authority having jurisdiction.
Explosion hazard – Substitution of components may impair suitability for Class I,
Class II, Division 2.
Explosion hazard – When in hazardous locations, turn o power before replac-
ing or wiring modules.
Explosion hazard – Do not disconnect equipment unless power has been
switched o or the area is known to be nonhazardous.
This equipment is suitable for use in Class I, Division 2, Groups A, B, C and D,
Class II, Division 2, Group E, F and G or Nonhazardous locations only.
Exposure to some chemicals may declare the sealing properties of materials
used in the following devices: Power Supply Module.
Explosion Hazard. When in hazardous locations, turn o power before removing
or replacing wiring, modules, battery or components unless the area is known to
be free of ignitable concentrations of ammable gases or vapors.
Substitution of the following components may impair suitability for Division 2
power supply.
Battery must be replaced with AMETEK part number 1000-652-VE.
Contents | ix

PN 9000-165-VE, Rev P
The maximum ambient temperature for the unit is 55 °C (131 °F)
The AMEVision Display User Interface is a complex piece of equipment that should
only be serviced by a qualied service technician with expertise in instrument technol-
ogy and electrical systems. AMETEK recommends that all equipment requiring service
be sent back to the factory. You should only attempt to repair or service this equip-
ment after receiving training from an AMETEK/P&AI Division training representative. If
you decide to service this equipment be aware that high voltages, high temperatures,
and other potentially hazardous conditions may arise.
Warning Labels
These symbols may appear on the instrument in order to alert you of existing condi-
tions.
Protective Conductor Terminal
(BORNIER DE L’ECRAN DE PROTECTION)
Schutzerde
Caution – Risk of electric shock
(ATTENTION – RISQUE DE DÉCHARGE ÉLECTRIQUE)
Achtung – Hochspannung Lebensgefahr
Caution – Refer to accompanying documents
(ATTENTION – SE RÉFERER AUX DOCUMENTS JOINTS)
Achtung – Beachten Sie beiliegende Dokumente
CAUTION – Hot Surface
(ATTENTION – SURFACE CHAUDE)
Achtung – Heiße Oberäche
x | Thermox®AMEVision Display User Interface

PN 9000-165-VE, Rev P
Environmental Information (WEEE)
This AMETEK product contains materials that can be reclaimed and recycled. In some
cases the product may contain materials known to be hazardous to the environ-
ment or human health. In order to prevent the release of harmful substances into the
environment and to conserve our natural resources, AMETEK recommends that you
arrange to recycle this product when it reaches its“end of life.”
Waste Electrical and Electronic Equipment (WEEE) should never be disposed of in a
municipal waste system (residential trash). The Wheelie Bin marking on this product is
a reminder to dispose of the product properly after it has completed its useful life and
been removed from service. Metals, plastics, and other components are recyclable and
you can do your part by doing one of the following steps:
• When the equipment is ready to be disposed of, take it
to your local or regional waste collection administration for recy-
cling.
• In some cases, your“end of life” product may be traded
in for credit towards the purchase of new AMETEK
instruments. Contact your dealer to see if this program is avail-
able in your area.
• If you need further assistance in recycling your AMETEK product,
contact us through our Customer Support page at https://www.
ametekpi.com/customersupport/requestsupport.
AMEVision Display User Interface Label
Contents | xi

PN 9000-165-VE, Rev P
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PN 9000-165-VE, Rev P
Overview and Installation
The AMEVision Display User Interface is a graphical user interface and commu-
nications suite for the WDG-V Analyzer.
Display and Keypad
The AMEVision consists of a 4.2" color, 1/4 VGA display and a 19-key keypad. It
features a web interface, Modbus, trend Data Logging/charting, USB ports for
rmware downloads and parameter/trend data uploads. The host can monitor
up to four sensors simultaneously.
Figure 1-1.
AMEVision Display.
ENTER/MENU
Navigation
Arrows
Color 1/4 VGA
HELP
CANCEL/ESCAPE
Numeric Keypad
Overview and Installation |1-1

PN 9000-165-VE, Rev P
Wiring
This wiring section shows you how to make the following connections:
• AC mains supply wiring to control unit
• AC mains supply wiring to sensor
• AMEVision Host Display to sensor
• AMEVision Host Display to host computer (RS-485 communications)
In addition, this wiring section provides mandatory EMC grounding, shielding,
and noise protection requirements.
General Wiring and Conduit Requirements
This section describes general wiring and conduit requirements.
• All wiring conductor ratings should be for the minimum temperature
required for the equipment being connected to the analyzer, but not less
than 60 °C.
• Use only the applicable ATEX-Certied cable glands to maintain the ATEX
rating for the AMEVision Display User Interface. If not using a conduit en-
try, leave the factory ATEX/NEMA-approved plugs intact. Never leave any
holes unplugged.
• Follow all applicable electrical codes for your location.
• Follow proper grounding, shielding and noise protection practices as de-
scribed in this section.
• Use twisted-pair cable with an overall braided shield, or twisted-pair cable
in rigid metal conduit for all sensor and signal wiring.
• For AC mains supply wiring, use 12 to 14 American Wire Gauge (AWG)
(3.3mm and 2.1 mm).
• For all signal wiring, use 18 to 24 AWG (0.82 mm to 0.33 mm).
• For sensor connections, Figure 1-2 shows the recommended sensor cable
types for various WDG-style sensors.
• Use the conduit entry point closest to the connections you are making.
Do not add any additional conduit entry holes.
• You may use 1" conduit with a 3/4" adapter at the entry to the AMEVision
Host Display for signal and sensor wiring.
1-2 | Thermox®AMEVision Display User Interface

PN 9000-165-VE, Rev P
AMEVision Host Display Mains Supply Connections
The AMEVision Host Display can operate using between 85–250 volts AC,
47–63 Hz. There is no power switch or circuit breaker on the control unit, and
it must be protected by installing it on a circuit-protected line, maximum 15
amperes, with a switch or circuit breaker in close proximity to the control unit
and within easy reach of an operator. Mark the switch or circuit breaker as the
control unit disconnecting device.
Mains supply connections to the control unit are as follows:
• Line – Line connection
• Neutral – Neutral connection (USA)
• Chassis Stud – Equipment ground (protective conductor)
Use the 1/2" conduit entry hole for AC mains supply wiring. Use the chassis
stud next to the 1/2" conduit entry hole for equipment ground (protective
conductor).
AC (L) and (N) markings are provided by the terminal block for connection of
AC power. These markings are for reference purposes only, such as for use on
system wiring diagrams, etc. The system/product has or needs no specic LINE
or NEUTRAL connection for any function, safety or otherwise. The (N) terminal
is not internally grounded, nor needs to be. The system will operate normally
regardless of what AC input terminal (Lor N) the AC Line or Neutral is con-
nected to, or, if there is a Neutral used at all (i.e., 208 VAC US power connec-
tion).
Overview and Installation |1-3

PN 9000-165-VE, Rev P
EMC Grounding, Shielding, and Noise Protection
For EMC purposes, under no circumstances should you leave cable
shields disconnected at one end or both ends of the cable (sensor or
control unit or other device).
You must use twisted-pair cable in rigid metal conduit or use twisted pair cable
with an overall braided shield. All cable shields or conduits connecting to the
control unit must be chassis grounded.
EMC Grounding Method
• Shield Ring Method
Connect all shields for that conduit entry (other than power) to a supplied
shield terminal ring (see Figure 1-2). This shield ring is a stainless steel ring
with a metal tab. Place the shield ring under the conduit nut. Crimp the
shields from all cables for that conduit entry to a 1/4" female quick discon-
nect, then push it onto the tab that sticks out of the conduit shield ring.
Keep shields as short as possible.
• Ground Stud Method
Connect all cable shields for that conduit entry to the grounding stud
closest to that conduit entry hole.
Figure 1-2.
Direct shield grounding
methods.
SHIELD RING METHOD
GROUND STUD METHOD
Shield Terminal Ring
Conduit Housing Cable Shield(s)
Max. Length 1 inch
Conduit Nut
Quick Disconnet (1/4”)
Capacitor
Conduit Nut
Cable Shield(s)
Max. Length 2 inches
Nut
Washer
Ring Terminal
Conduit Housing
Capacitor
1-4 | Thermox®AMEVision Display User Interface

PN 9000-165-VE, Rev P
Transient and RFI interference
This section describes transient and RFI interference precautions:
• Although there are transient and noise protectors on all control unit I/O
connections (communications, current outputs, sensor, etc.), this protec-
tion is intended to act as a last line of defense against unwanted transient
and RFI interference.
• Proper installation practices to prevent the introduction of transients and
noise into the system must be followed. Inductive loads connected to the
control unit must have transient suppressors installed at the inductive
loads. Be sure to place the transient suppressor as close to the load as pos-
sible. Examples of transient suppressors include MOVs, TRANSORBs, and RC
snubbers.
• AC mains supply wiring should not be run in the same conduit with mains
supply wiring that feeds heavy inductive loads.
• Avoid running signal wiring in the same cable or conduit with wires that
power inductive loads unless all the cables within the conduit are shielded,
the inductive loads are small, and transient suppressors are used at the
loads.
• Do not run signal lines in the same cable or conduit with high voltage
lines.
• For optimum noise protection, control unit mains supply wiring should be
connected to a circuit separate from any circuit that could introduce tran-
sients into the system. As an example, do not run motors, blowers, or air
conditioners using the same mains supply circuit or conduit as the control
unit’s mains supply circuit or conduit.
Overview and Installation |1-5

PN 9000-165-VE, Rev P
TYP
AMEVISION REMOTE INTERFACE
10-15-12
REVISION DESCRIPTION
REV. DR APPR
SB
ORIGINAL ISSUE
MOUNTING & DIMENSIONS
PROCESS & ANALYTICAL INSTRUMENTS DIV. PITTSBURGH, PENNSYLVANIA 15235 USA
OF
SHEET
SCALE
MATERIAL
150 FREEPORT ROAD
PERMISSION BY AMETEK P & AI DIVISION
ORIG. ISSUE
ENGR. APPR.
DOC. CONT.
REV
DWG. NO.
SIZE
DRAWN BY
C
C
O
O
N
N
F
F
I
I
D
D
E
E
N
N
T
T
I
I
A
A
L
L
REMOVE BURRS AND BREAK SHARP EDGES
10-15-12
PROCESS & ANALYTICAL INSTRUMENTS DIVISION
NTS
10-15-12
1
SB
CK
10-15-12
THERMOX
SB
A203-415
AMETEK
SURFACE ROUGHNESS 125
REPRODUCTION PROHIBITED WITHOUT
.005
IN HOUSE ONLY
PRODUCT LINE
1
1
2
2
A
B
B
A
DATE
1
A
SB 10-15-12
A
DIMENSIONS ARE IN INCHES TOLERANCES: FRACTIONAL 1/32"
ANGULAR: MACH 30'
TWO PLACE DECIMAL .010
THREE PLACE DECIMAL
TOOL/FIXTURE
CK
DISPLAY SIDE
HINGE
KEYPAD
9.14
232.19
50.80
2.00
228.60
9.00
10.00
254
1.50
38.10
C
L
36.48
1.44
1.44
36.48
1.58
40.13
2.58
65.53
1.44
36.48
(2) 1/2" (2.22cm)
NPT CONDUIT ENTRIES
(3) 3/4" (2.70cm)
NPT CONDUIT
ENTRIES
5.97
151.58
12.00
304.80
Figure 1-3.
AMEVision mounting and
dimensions.
1-6 | Thermox®AMEVision Display User Interface

Controller/Interface |2-1
PN 9000-165-VE, Rev P
Controller/Interface
The AMEVision Display User Interface provides the capability to easily cong-
ure, calibrate, and monitor up to four (4) WDG-V Analyzers. A two-wire Modbus
RTU interface connects the AMEVision to each WDG-V Analyzer. The AMEVision
provides the following communication interfaces: Modbus RTU, web interface
(TCP/IP), and USB ash drive capabilities for uploading/downloading data and
rmware upgrades.
AMEVision Software Display and Keypad
• 4.2" color, 1/4 VGA display
• 19-key keypad
• Web interface (TCP/IP) and MODBUS (RTU)
• Trend Data Logging/Charting screen
• USB port inside for rmware downloads and data uploads
AMEVision Display Screen
The menu display is a two dimensional
graphical user interface accessed using
the Navigation Arrows and ENTER/MENU.
These keys allow you to navigate through
the icons and to select the menu option
needed.
AMEVision Keypad
The AMEVision is operated by pressing the
arrows and buttons on the keypad. ENTER/
MENU selects the option on the screen
and CANCEL exits the option. The numeric
keypad is used to enter information in the
elds. Navigation arrows are used to move
throughout the display.

PN 9000-165-VE, Rev P
HOME Screen
The HOME screen displays user-dened information and analyzer status. This
is the main source for concentration values, system status, and alarms.
1. Gas Concentration
2. Trend Plot (O2and O2combustibles only); displays the last 30 minutes.
3. Temperatures (hidden in Normal mode) – use Up arrow to display, Down
arrow to hide.
4. Time and Date
5. Sensor (Analyzer) Name
6. Last Calibration Date and Time
7. Status Bar – displays analyzer status including Alarms and Warnings
Figure 2-1
HOME screen.
2-2 | Thermox®AMEVision Display User Interface