Ammann ASC 110 User manual

Book ID: 4-P06282CU
ASC 110
Cummins
-EN
Operating manual

ASC 110
Cummins Tier 3
09/2011
2823081
Operating manual
Edition EN
From Serial No.
Translation of Original Operating Manual
Single drum roller

ASC 110
Cummins Tier 3
09/2011
2823081
Operating manual
Edition EN
From Serial No.
Translation of Original Operating Manual
Single drum roller

Místo a datum vydání / Place and date of issue / Ort und Datum der
Ausgabe:

1ASC 110
277016
Congratulations on your purchase of an AMMANN road roller. This modern compaction device is characterised by simple operation
and maintenance and is the product of many years of AMMANN experience in the eld of road roller engineering. In order to avoid
faults due to improper operation and maintenance we request that you read this operating manual with great care and keep it for later
reference.
With kind regards,
Ammann Czech Republic a.s. | Náchodská 145 | CZ–549 01 Nové Město nad Metují
%+ 420 491 476 111 | Fax + 420 491 470 215 | [email protected] | www.ammann-group.com
This manual consists of:
I. Specication manual II. Operating instructions III. Maintenance manual
The following explanations serve to familiarise the machinist (operator) with the roller and to support him during handling and main-
tenance. It is therefore absolutely necessary to provide the operator with these instructions and to ensure that he reads them carefully
before using the road roller. This aids training comprehension during the rst use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly operated and / or operating modes are
employed which represent improper use.
Spare parts must meet AMMANN technical specications. These requirements are fullled if only original AMMANN spare parts are
used.
These instructions must always be kept available on the equipment.

2 ASC 110
Preface
Information, specications, and recommended operation and maintenance instructions contained in this publication are basic and
nal information at the time of the printing of this publication. Printer’s errors, technical modications, and modications of gures are
reserved. All dimensions and weights are approximate and, therefore, not binding.
Ammann Czech Republic a.s. reserves the right to perform modications without obligation to inform the machine user. If you identify
any dierences between the machine operated by you and the information contained in this publication, contact your local dealer.
Reproduction or copying of any kind is prohibited without the written permission of Ammann Czech Republic a.s.

3ASC 110
! NOTICE !
As used in this operating manual, the terms„right“,„left“, „front“ and „rear“ indicate the sides of the machine
moving forward.
SYMBOLS OF THE SAFETY NOTICES:
The notice warns of a serious risk of personal injury or other personal hazards.
The notice warns of possible damages to the machine or its parts.
The notice warns of the necessity of environmental protection.
282N100Ten
REAR
LEFT RIGHT
FRONT

4 ASC 110
Content
Content.............................................................................................................................................................4
1. SPECIFICATION MANUAL ......................................................................................................................9
1.1. Basic Data..............................................................................................................................................10
1.2. Dimension Chart...................................................................................................................................12
1.3. Technical Data.......................................................................................................................................14

5ASC 110
OPERATING MANUAL
2. OPERATION MANUAL ..........................................................................................................................21
2.1. Major Safety Precautions.....................................................................................................................23
2.1.1. Safety Measures during Machine Operation ..............................................................................................................................................23
2.1.1.1. Compaction Work Commencement ..............................................................................................................................................................23
2.1.1.2. Work Safety Secured by User.............................................................................................................................................................................23
2.1.1.3 Ensurance of safety measures by the owner ...............................................................................................................................................24
2.1.1.4. ROPS ...........................................................................................................................................................................................................................24
2.1.2. Reguirements on Driver’s Qualication.........................................................................................................................................................25
2.1.3. Driver’s Liabilities ...................................................................................................................................................................................................26
2.1.4. Banned Operations ...............................................................................................................................................................................................27
2.1.5. Safety inscriptions and signs used on the Machine..................................................................................................................................28
2.1.6. Hand signals ............................................................................................................................................................................................................33
2.2. Ecological and hygienic principles......................................................................................................36
2.2.1. Hygienic principles................................................................................................................................................................................................36
2.2.2. Ecological principles ............................................................................................................................................................................................36
2.3. Machine preservation and storage .....................................................................................................37
2.3.1. Short-term preservation and storage for a period of 1 – 2 months ....................................................................................................37
2.3.2. Preservation and storage for the period over 2 months long...............................................................................................................37
2.3.3. Dewaxing and inspection of a supplied machine .....................................................................................................................................38
2.4. Machine disposal following its life cycle end .....................................................................................39
2.5. Machine description.............................................................................................................................41
2.6. Actuators and dashboard instruments...............................................................................................42
2.6.1. Power View control ...............................................................................................................................................................................................58
2.7. Machine control and use......................................................................................................................71
2.7.1. Starting the engine ...............................................................................................................................................................................................71
2.7.2. Travel and reversing..............................................................................................................................................................................................74
2.7.3. Emergency stop of the Machine ......................................................................................................................................................................77
2.7.4. How to stop the Machine and its engine......................................................................................................................................................78
2.7.5. Machine parking ....................................................................................................................................................................................................79
2.7.6. Cab and bonnet raising and lowering............................................................................................................................................................80
2.7.7. Blade...........................................................................................................................................................................................................................83
2.7.8. Filling tyres with water.........................................................................................................................................................................................86
2.8. How to transport the Machine.............................................................................................................88
2.8.1. Machine loading ....................................................................................................................................................................................................89
2.9. Special conditions of the Machine use................................................................................................90
2.9.1. Machine towing......................................................................................................................................................................................................90
2.9.2. Machine operation during running-in...........................................................................................................................................................93
2.9.3. Machine operation at low temperatures.......................................................................................................................................................93
2.9.4. Operating the Machine at high temperatures and humidity ................................................................................................................94
2.9.5. Operating the Machine at high altitudes......................................................................................................................................................95
2.9.6. Work of the machine in the dusty environment.........................................................................................................................................95
2.9.7. Driving with vibrations on compacted and hard materials....................................................................................................................95

6 ASC 110
Content
3. MAINTENANCE MANUAL ....................................................................................................................99
3.1. Safety and other measures for machine maintenance....................................................................101
3.1.1. Safety of machine maintenance.................................................................................................................................................................... 101
3.1.2. Fire precautions during operation media exchanges............................................................................................................................ 101
3.1.3. Ecological and hygienic principles............................................................................................................................................................... 102
3.2. Specication of uids.........................................................................................................................103
3.2.1. Engine oil ............................................................................................................................................................................................................... 103
3.2.2. Fuel........................................................................................................................................................................................................................... 104
3.2.3. Coolant .................................................................................................................................................................................................................. 105
3.2.4. Hydraulic oil.......................................................................................................................................................................................................... 105
3.2.5. Gearbox oil ........................................................................................................................................................................................................... 106
3.2.6. Lubricating grease.............................................................................................................................................................................................. 106
3.2.7. ACE drum cooling liquid .................................................................................................................................................................................. 106
3.2.8. Vibrator cooling mixture.................................................................................................................................................................................. 106
3.2.9. Windshield washer liquid ................................................................................................................................................................................ 106
3.3. Fills.......................................................................................................................................................107
3.4. Lubrication and Maintenance Chart .................................................................................................108
3.5. Lubrication Chart................................................................................................................................110
3.6. Individual Operations of Maintenance.............................................................................................112
After 20 hours of operation (daily)....................................................................................................113
3.6.1. Engine oil level check........................................................................................................................................................................................ 113
3.6.2. Engine cooling liquid level check ................................................................................................................................................................. 114
3.6.3. Hydraulic tank oil level check......................................................................................................................................................................... 115
3.6.4. Crankcase breather tube.................................................................................................................................................................................. 115
3.6.5. Check of the fan and engine belt condition ............................................................................................................................................ 116
3.6.6. Checking the vacuum valve of the air cleaner......................................................................................................................................... 117
3.6.7. Checking warning and control devices ...................................................................................................................................................... 118
After 100 hours of operation (weekly)..............................................................................................119
3.6.8. Checking the tyre pressure ............................................................................................................................................................................. 119
After 250 hours of operation (3 months)..........................................................................................120
3.6.9. Checking the engine inlet piping ................................................................................................................................................................. 120
3.6.10. Check of the fan and engine belt condition ............................................................................................................................................ 121
3.6.11. Check of coolers.................................................................................................................................................................................................. 122
3.6.12. Battery check........................................................................................................................................................................................................ 123
3.6.13. Air lter sensor check ........................................................................................................................................................................................ 125
3.6.14. Machine lubrication........................................................................................................................................................................................... 126
3.6.15. Checking oil in the vibrator............................................................................................................................................................................. 129
3.6.16. Check of oil level in the travel gearboxes................................................................................................................................................... 131
3.6.17. Inspect the pad foot segments...................................................................................................................................................................... 134

7ASC 110
OPERATING MANUAL
After 500 hours of operation (after 6 months).................................................................................135
3.6.18. Replacing oil in the engine.............................................................................................................................................................................. 135
3.6.19. Fuel lter replacement...................................................................................................................................................................................... 138
3.6.20. Engine cooling liquid check............................................................................................................................................................................ 140
3.6.21. Check of wiring.................................................................................................................................................................................................... 140
3.6.22. Checking tightening bolts of wheel ............................................................................................................................................................ 140
After 1,000 hours of operation (after 1 year) ...................................................................................141
3.6.23. How to check tightening pulley and belt of the engine....................................................................................................................... 141
3.6.24. Oil exchange in the travel gearboxes.......................................................................................................................................................... 143
3.6.25. Checking the damping system...................................................................................................................................................................... 145
After 2,000 hours of operation (after 2 years)..................................................................................147
3.6.26. Checking, adjusting the valve clearance.................................................................................................................................................... 147
3.6.27. Oil exchange in the vibrator ........................................................................................................................................................................... 147
3.6.28. Vibration ACE Control Gearbox...................................................................................................................................................................... 149
3.6.29. Exchanging hydraulic oil and lter............................................................................................................................................................... 151
3.6.30. Cab and bonnet raising and lowering suction strainer unit cleaning ............................................................................................. 155
3.6.31. Exchanging the engine cooling liquid........................................................................................................................................................ 156
Maintenance - As Needed ..................................................................................................................158
3.6.32. Exchanging cleaner elements of air cleaner............................................................................................................................................. 158
3.6.33. Cleaning of the water separator on the fuel lter................................................................................................................................... 160
3.6.34. Cleaning of coolers............................................................................................................................................................................................. 161
3.6.35. Cleaning the air cleaner of cabin ventilation............................................................................................................................................ 162
3.6.36. Cleaning the machine....................................................................................................................................................................................... 163
3.6.37. Adjusting scrapers.............................................................................................................................................................................................. 164
3.6.38. Vibrator cooling mixture.................................................................................................................................................................................. 165
3.6.39. Check of the screw connection tightening............................................................................................................................................... 166
3.6.40. Printer paper replacement .............................................................................................................................................................................. 168
3.7. Defects.................................................................................................................................................171
3.8. Annexes ...............................................................................................................................................172
Wiring diagram..................................................................................................................................................................................................................... 172
Wiring diagram ASC 110 ACE.......................................................................................................................................................................................... 179
Hydraulic system diagram - INTER - Wheel dierential lock ................................................................................................................................ 180
Hydraulic system diagram - Interaxle dierential lock ATC.................................................................................................................................. 182

8 ASC 110

9ASC 110
SPECIFICATION MANUAL
1. SPECIFICATION MANUAL
ASC 110
(Cummins Tier 3)

10 ASC 110
Machine description
Single drum roller with an articulated frame with a front smooth
or padfoot steel driven vibrating drum and driven rear axle with
two treaded tyres. Steering using the articulated frame.
Machine application
ASC 110 rollers are suitable for medium and large-sized com-
paction works in transport construction (motorways, railways,
airelds), water resources construction (rockll dams), and
building construction (industrial zones, harbours), etc.
ASC 110 D roller with a smooth drum is suitable for the com-
paction of all kinds of soils. It is possible to be used for the
compaction of clay soils up to a layer thickness (after compac-
tion) of 25 cm (9.8 in), loam soils up to a layer thickness of 40
cm (15.7 in), mixed soils up to a layer thickness of 50 cm (19.7
in), sandy and gravel materials up to a layer thickness of 60 cm
(23.6 in), and rockll up to a layer thickness of 80 cm (31.4 in).
The maximum permissible grain size in a loose layer is 2/3 of the
layer thickness. The roller can also be used for compaction by
means of stabilisation.
ASC 110 D ACE roller with a smooth drum is suitable for the
compaction of all kinds of soils. It is possible to be used for the
compaction of clay soils up to a layer thickness (after compac-
tion) of 27 cm (10,6 in), loam soils up to a layer thickness of 45 cm
(17,7 in), mixed soils up to a layer thickness of 60 cm (23,6 in),
sandy and gravel materials up to a layer thickness of 70 cm
(27,5 in), and rockll up to a layer thickness of 100 cm (39,4 in).
The maximum permissible grain size in a loose layer is 2/3 of the
layer thickness. The roller can also be used for compaction by
means of stabilisation.
ASC 110 PD roller with a padfoot drum (synchronous knead-
ing and vibrating eect) is suitable for the compaction of clay
soils up to a layer thickness (after compaction) of 30 cm (11.8 in),
loam soils up to a layer thickness of 40 cm (15.7 in), and mixed
soils up to a layer thickness of 50 cm (19.7 in).
ASC 110 HD roller with an increased pulling force – smooth
drum.
ASC 110 HDPD roller with an increased pulling force – padfoot
drum.
ASC 110 HT roller for permanently dicult conditions and on
slopes above 30% – smooth drum.
ASC 110 HTPD roller for permanently dicult conditions and
on slopes above 30% – padfoot drum.
ASC 110 PDB roller with a padfoot drum and blade for spread-
ing materials. The blade is the optional equipment supplied per
order.
The machines are intended for operation in conditions of the
following types according to ČSN IEC 721-2-1 (038900):WT,WDr,
MWDr (i.e. mild, warm dry, hot dry with a limited temperature
range of from -15 °C (5 °F) to +45 °C (113 °F).
The standard type of the machine is not intended for road traf-
c. For more information, please contact your dealer.
1.1. Basic Data
Please ll in the following data:
(see Pin label, Label of the CUMMINS engine)
Type of machine
................................................................................................................
ICV/PIN (Serial number of the machine)
................................................................................................................
Production year
................................................................................................................
Type of engine
................................................................................................................
Serial number of the engine
................................................................................................................
Please refer to the data in the table below always when ap-
proaching the dealer or the manufacturer.

11ASC 110
1
2
ASC006
2
ASC005
YEAR OF CONSTRUCTION
AMMANN CZECH REPUBLIC a.s.
CZECH REPUBLIC
NOMINAL POWER
OPERATING MASS
MAXIMUM MASS REAR AXLE LOAD
3487
DESIGNATION
SERIAL NUMBER
TYPE VERSION
FRONT AXLE LOAD
549 01 NOVÉ MĚSTO NAD METUJÍ, Náchodská 145
MADE IN CZECH REPUBLIC
kg
kg
kW
kg
kg
3
8
9
4
1
2
6
10
3487
5
7
SPECIFICATION MANUAL
Name plate location
1 - Name plate
2 - Machine frame number
Engine name plate location
The machine that complies with the requirements as to health
protection and safety is identied with a name plate with CE
marking.
1 - Name – always mentioned only in the English version
2 - Type
3 - Version
4 - Serial number
5 - Operating weight
6 - Maximum weight
7 - Rated power
8 - Front axle load
9 - Rear axle load
10 - Year of manufacture

12 ASC 110
282050
L
L1
D
A
T
H1
G
D1
1.2. Dimension Chart
mm
(in) A D D1 G G1 H H1 L L1 T* W W1 W2
ASC 110 D
2878 1500 - 440 420 3070 2400 5780 - 25 2130 2258 -
(113,3) (59,1) (-) (17,3) (16,5) (120,9) (94,5) (227,6) (-) (1,0) (83,9) (88,9) (-)
ASC 110 PD
2878 1440 1640 440 420 3070 2400 5780 - 20 2130 2258 -
(113,3) (56,7) (64,6) (17,3) (16,5) (120,9) (94,5) (227,6) (-) (0,8) (83,9) (88,9) (-)
ASC 110 PDB
2878 1440 1640 440 420 3070 2400 5780 6557 20 2130 2258 2441
(113,3) (56,7) (64,6) (17,3) (16,5) (120,9) (94,5) (227,6) 258,1 (0,8) (83,9) (88,9) (96,1)
Dimension Chart of the Machine ASC 110 (with cab and ROPS frame and blade)

13ASC 110
282051
G1
W
H
W2
W1
SPECIFICATION MANUAL
Dimension Chart of the Machine ASC 110 (with cab and ROPS frame and blade)
mm
(in) A D D1 G G1 H H1 L L1 T* W W1 W2
ASC 110 D
2878 1500 - 440 420 3070 2400 5780 - 25 2130 2258 -
(113,3) (59,1) (-) (17,3) (16,5) (120,9) (94,5) (227,6) (-) (1,0) (83,9) (88,9) (-)
ASC 110 PD
2878 1440 1640 440 420 3070 2400 5780 - 20 2130 2258 -
(113,3) (56,7) (64,6) (17,3) (16,5) (120,9) (94,5) (227,6) (-) (0,8) (83,9) (88,9) (-)
ASC 110 PDB
2878 1440 1640 440 420 3070 2400 5780 6557 20 2130 2258 2441
(113,3) (56,7) (64,6) (17,3) (16,5) (120,9) (94,5) (227,6) 258,1 (0,8) (83,9) (88,9) (96,1)

14 ASC 110
1.3. Technical Data
ASC 110 Cummins Tier 3
D HD HT PD HDPD HTPD
Weight
Operating weight of
CECE with cab, ROPS kg (lb) 11490 (25330) 12730 (28060) 12730 (28060) 12100 (26680) 13330 (29390) 13330 (29390)
Operating weight of
CECE with cab kg (lb) 11260 (24820) 13500 (29760) 13500 (29760) 11870 (26170) 13100 (28880) 13100 (28880)
Operating weight of
CECE with platform,
rail
kg (lb) 11110 (24490) 12350 (27230) 12350 (27230) 11720 (25840) 12950 (28550) 12950 (28550)
Operating load of
CECE with cab, ROPS
on front axis
kg (lb) 7360 (16230) 7400 (16310) 7400 (16310) 7970 (17570) 8000 (17640) 8000 (17640)
Operating load of
CECE with cab, ROPS
on rear axis
kg (lb) 4130 (9110) 5330 (11750) 5330 (11750) 4130 (9110) 5330 (11750) 5330 (11750)
Weight of half uid
capacities kg (lb) 190 (420) 190 (420) 190 (420) 190 (420) 190 (420) 190 (420)
Operating weight of
ISO 6016 with cab,
ROPS
kg (lb) 11660 (25710) 12900 (28440) 12900 (28440) 12270 (27050) 12300 (27120) 12300 (27120)
Max. weight – cab +
ROPS (6016) + acces-
sories + weighing
kg (lb) 15430 (34020) 15470 (34110) 15470 (34110) 14300 (31530) 14330 (31590) 14330 (31590)
Maximum permitted
weight according to
ROPS
kg (lb) 18500 (40790) 18500 (40790) 18500 (40790) 18500 (40790) 18500 (40790) 18500 (40790)
Static linear load of
front drum kg/cm (lb/in) 34,5 (193,4) 34,7 (194,3) 34,7 (194,3)
Cab weight kg (lb) 220 (490) 220 (490) 220 (490) 220 (490) 220 (490) 220 (490)
Weight of ROPS kg (lb) 230 (510) 230 (510) 230 (510) 230 (510) 230 (510) 230 (510)
Weight of ROPS/
FOPS (CNH design) kg (lb) 370 (820) 370 (820) 370 (820) 370 (820) 370 (820) 370 (820)
Weight of sheet roof
on ROPS kg (lb) 140 (310) 140 (310) 140 (310) 140 (310) 140 (310) 140 (310)
Weight of canopy kg (lb) 60 (130) 60 (130) 60 (130) 60 (130) 60 (130) 60 (130)
Weight of canopy
posts (version witho-
ut ROPS)
kg (lb) 60 (130) 60 (130) 60 (130) 60 (130) 60 (130) 60 (130)
Weight of blade kg (lb) 830 (1830) 830 (1830) 830 (1830) 830 (1830) 830 (1830) 830 (1830)
Weight of 2 padfoot
segments kg (lb) 1750 (3860) 1750 (3860) 1750 (3860)
Weight of tyre lling
-25°C kg (lb) 1200 (2650) 1200 (2650) 1200 (2650) 1200 (2650) 1200 (2650) 1200 (2650)