Ammann ASC 130 User manual

Operating manual E
ASC 130
Cummins Tier II © 5 / 2006

2ASC 130
We preserve the right for changes at pictures and data for improving the manual’s quality.
Overprint and copying of any kind and also individual paragraphs is conditioned by our written
approval only.

3ASC 130
Congratulations on your purchase of an AMMANN road roller. This modern compaction device
is characterised by simple operation and maintenance and is the product of many years of
AMMANN experience in the field of road roller engineering. In order to avoid faults due to
improper operation and maintenance we request that you read this operating manual with great
care and keep it for later reference.
With kind regards,
This manual consists of:
I. Specification manual III.Maintenance manual
II. Operating instructions
The following explanations serve to familiarise the machinist (operator) with the roller and to
support him during handling and maintenance. It is therefore absolutely necessary to provide the
operator with these instructions and to ensure that he reads them carefully before using the road
roller. This aids training comprehension during the first use of the road roller.
Subsequent faults due to improper operating are avoided.
Adherence to maintenance instructions increases the reliability and lifetime of the machinery. It
reduces repair costs and down time.
AMMANN accepts no liability for continued safe functioning of the road roller if it is incorrectly
operated and / or operating modes are employed which represent improper use.
Spare parts must meet AMMANN technical specifications. These requirements are fulfilled if only
original AMMANN spare parts are used.
These instructions must always be kept available on the equipment.
Verdichtung AG, CH-4900 Langenthal
0041 (0)62 916 63 56 FAX: [phone]

4ASC 130

ASC 130
EC DECLARATION OF CONFORMITY
EG – KONFORMITÄTSERKLÄRUNG / DECLARATION DE CONFORMITE CE
DICHIARAZIONE CE DI CONFORMITA / DECLARACION CE DE CONFORMIDAD
DECLARAÇÃO CE DE CONFORMIDADE/ ES PROHLÁŠENÍ O SHODĚ
in accordance with EC Directives 98/37/EC and 2000/14/EC
ICategory / Art / Catégorie / Categoria / Tipo / Categoria / Název
II Make (Type) / Hersteller (Typ) / Marque (Type) / Marca (Tipo) / Marca
(Codice) / Marca (Tipo) / Značka (Typ)
III Measured sound power level / gemessener Schalleistungspegel /
niveau de puissance acoustiyue mesure / livello di potenza sonora
rilevato / nivel de potencia acústica medido / Nivel de potência sonora
midido / naměřená hladina akustického výkonu
IV Guaranteed sound power level /garantierter Schalleistungspegel /
niveau de puisance acoustique garanti / livello di potenza sonora
garantito / nivel de potencia acustica garantizado / Nivel sonoro
garantido/ garantovaná hladina akustického výkonu
V Notified body involved / beteiligte Zertifizierungsstelle / de
l´organisme notifié / dell`organismo notificato che l´ha effettuata /
dirección del organismo notificado que haya intervenido / organismo
notificado envolvido/ zúčastněná notifikovaná osoba
VI Conformity assessment procedure followed / Konformitäts-
Bewertungsverfahren / la procédure appliquée pour l`éevaluation de la
conformté et / procedura di valutazione della conformità / procedimiento
de evaluación de la conformidad / procedimento de avaliação de
conformidade/ použitý postup posuzování shody
Single drum roller
ASC 130
S/N:
LWA = 107 dB (A)
LWA = 108 dB (A)
SZZPLS, a.s.
Třanovského 622/11
163 04 Praha 6
Czech Republic
Notified body 1016
internal control of production
according to Annex VI
Directive 2000/14/EC
has been produced in accordance with following standards / ist in Übereinstimmung mit folgenden
Richtlinien hergestellt worden / est produit conforme aux dispositions des directives europeenes ci-apres / ha
sido fabricado en conformidad con las siguienter normas / é stato fabbricato in conformità alle sequenti norme / é
fabricado conforme as seguintes normas / byl vyroben v souladu s následujícími směrnicemi a normami
98/37/EC Machinery Directive of the European Parliament and of the Council of 22 June 1998
89/336/EEC EMC Directive of the Council of 3 May 1989
2000/14/EC Noise emission Directive of the European Parliament and of the Council of 8 May 2000
97/68/EC Emissions Directive of the European Parliament and of the Council of 16 December 1997
EN 500-1 Mobile road construction machinery - Safety
Part 1: Common requirements
EN 500-4 Mobile road construction machinery - Safety
Part 4: Specific requirements for compaction machines
File certificate carefully / Bescheinigung bitte sorgfältig aufbewahren / Conserver certificat soigneusement /
Conservar certificado cuidadosamente / Pregasi conservare accuratamente certificato / Conservar o certificado
com cuidado / Prohlášení o shoděpečlivěuschovejte.
Nové Město nad Metují, 02.05.2006.
……………………………..
Quality Control Manager
Ammann Czech Republic a.s.
Náchodská 145
549 01 Nové Město nad Metují
Czech Republic
phone: [phone], fax: [phone]
E-mail:. [email protected]
internet: http:// www.ammann-group.cz

ASC 130

5ASC 130
! NOTICE !
As used in this operating manual, the terms „right“, „left“, „front“ and
„rear“ indicate the sides of the machine moving forward.

6ASC 130
CONTENT
CONTENT.......................................................................................................................................... 6
1. SPECIFICATION MANUAL ...................................................................................................... 11
1.1. Basic Data................................................................................................................................. 12
1.2. Dimension Chart ...................................................................................................................... 14
1.3. Technical Data .......................................................................................................................... 18
1.3.1. Weights .............................................................................................................................................................. 18
1.3.2. Travel Parameters.............................................................................................................................................. 20
1.3.3. Vibration ............................................................................................................................................................. 22
1.3.4. Engine ................................................................................................................................................................ 22
1.3.5. Axle..................................................................................................................................................................... 23
1.3.6. Brakes ................................................................................................................................................................ 23
1.3.7. Steering .............................................................................................................................................................. 23
1.3.8. Vibratory Drum ................................................................................................................................................... 24
1.3.9. Hydrostatic Drive of Travel ................................................................................................................................. 24
1.3.10. Hydrostatic Drive of Vibration ............................................................................................................................ 25
1.3.11. Hydraulic Oil Tank.............................................................................................................................................. 25
1.3.12. Lifting and lowering of the Hood and the Cabin ............................................................................................... 25
1.3.13. Cooling System of Hydraulic Oil ....................................................................................................................... 25
1.3.14. Fluids .................................................................................................................................................................. 26
1.3.15. Electrical Installation .......................................................................................................................................... 27
1.3.16. Safety Devices ................................................................................................................................................... 27
1.3.17. Hygienical Data.................................................................................................................................................. 28
1.3.18. Requirements of Traffic Regulations ................................................................................................................. 28
1.3.19. Accessories ........................................................................................................................................................ 29

7ASC 130
Operating manual
2. OPERATING INSTRUCTIONS................................................................................................ 39
2.1. Safety Regulations ................................................................................................................. 41
2.1.1. Safety Regulations and Instruction for Operation of the Machine ................................................................... 41
2.1.1.1. Beginning of Compaction Works ...................................................................................................................... 41
2.1.1.2. Operation in an imperiled area ......................................................................................................................... 41
2.1.1.3. Work safety precepts on behalf of the operator ................................................................................................ 42
2.1.2. Requirements for the competence of the driver ............................................................................................... 43
2.1.3. The driver’s duties ............................................................................................................................................. 43
2.1.4. Forbidden actions .............................................................................................................................................. 45
2.1.5. Safety signs and symbols marked on the machine .......................................................................................... 46
2.2. Environmental and Hygienical Principle............................................................................... 50
2.2.1. Health rules ........................................................................................................................................................ 50
2.2.2. Ecological rules ................................................................................................................................................. 50
2.3. Conservation and Storing ...................................................................................................... 51
2.3.1. Short-term storage of 1 to 2 months .................................................................................................................. 51
2.3.2. Conservation and storage for more than 2 months.......................................................................................... 51
2.3.3. De-conservation and inspection of brand new machines ............................................................................... 52
2.4. Liquidation of the Machine After Termination of Its Service Life....................................... 53
2.5. Description of the machine.................................................................................................... 55
2.6. Controls and control devices ................................................................................................ 56
2.7. Controlling and operation of the machine ............................................................................ 84
2.7.1. Starting the engine ............................................................................................................................................ 84
2.7.2. Travel and reversing without vibrations ............................................................................................................ 87
2.7.3. Travel with vibration ........................................................................................................................................... 89
2.7.4. Stopping the machine and engine.................................................................................................................... 90
2.7.5. Emergency stopping .......................................................................................................................................... 91
2.7.6. Dead parking of the machine ............................................................................................................................ 92
2.7.7. Troubleshooting according to flashing codes .................................................................................................. 93
2.7.8. ATC function....................................................................................................................................................... 94
2.7.9. Blade .................................................................................................................................................................. 95
2.7.10. Lifting driver’s stand and bonnet ....................................................................................................................... 99
2.8. Shifting the machine (transport) ......................................................................................... 103
2.8.1. Transporting the machine on its own .............................................................................................................. 103
2.8.2. Transporting the machine on public roads ..................................................................................................... 103
2.8.3. Transporting the machine by rail ..................................................................................................................... 104
2.8.4. Loading the machine ....................................................................................................................................... 105
2.8.5. Dismantling cabin and ROPS frame ............................................................................................................... 107
2.9. Using the machine under special conditions ..................................................................... 109
2.9.1. Towing .............................................................................................................................................................. 109
2.9.2. Driving with vibrations on compacted and hard material ............................................................................... 113
2.9.3. Using the machine under heavy weather conditions..................................................................................... 114
2.9.3.1. Operating the machine under low temperature ............................................................................................. 114
2.9.3.2. Operating the machine at higher temperature and humidity ......................................................................... 115
2.9.3.3. Operating the machine in higher altitude ....................................................................................................... 116
2.9.3.4. Operating the machine in extremely dusty conditions ................................................................................... 116
2.9.4. Filling tyres with water ..................................................................................................................................... 117
2.9.5. Installing air conditioner .................................................................................................................................. 119

8ASC 130
CONTENT:
3. MAINTENANCE MANUAL..................................................................................................... 123
3.1. Safety Standards at Lubrication and Maintenance ............................................................ 125
3.1.1. Safety during maintenance ............................................................................................................................. 125
3.1.2. Fire safety during changing contents ............................................................................................................. 125
3.1.3. Environmental and health regulations ........................................................................................................... 126
3.1.3.1. Health regulations ........................................................................................................................................... 126
3.1.3.2. Environmental principles................................................................................................................................. 126
3.2. Specification of fluids ........................................................................................................... 127
3.2.1. Engine oil ......................................................................................................................................................... 127
3.2.2. Fuel................................................................................................................................................................... 128
3.2.3. Coolant ............................................................................................................................................................. 128
3.2.4. Hydraulic oil ..................................................................................................................................................... 129
3.2.5. Gearbox oil ....................................................................................................................................................... 130
3.2.6. Lubricating grease ........................................................................................................................................... 130
3.2.7. Windshield washer liquid ................................................................................................................................ 130
3.3. Fills ......................................................................................................................................... 131
3.4. Lubrication and Maintenance Chart .................................................................................... 132
3.5. Lubrication Chart .................................................................................................................. 134
3.6. Individual Operations of Maintenance ................................................................................ 135
Every 20 Hours or Daily ....................................................................................................... 136
3.6.1. Checking the amount of oil in the engine ....................................................................................................... 136
3.6.2. Checking cooling liquid of the engine ............................................................................................................ 137
3.6.3. Checking oil in the hydraulic tank ................................................................................................................... 138
3.6.4. Checking the engine belt ................................................................................................................................ 139
3.6.5. Checking the condition of the ventilator ......................................................................................................... 139
3.6.6. Checking the engine inlet piping .................................................................................................................... 139
3.6.7. Checking the vacuum valve of the air cleaner ............................................................................................... 140
3.6.8. Checking fuel level .......................................................................................................................................... 141
3.6.9. Cleaning the water separator.......................................................................................................................... 142
3.6.10. Checking warning and control devices .......................................................................................................... 143
Every 100 Hours ................................................................................................................... 144
3.6.11. Checking the tyre pressure ............................................................................................................................. 144
Every 250 Hours or Once in 3 Months ............................................................................... 145
3.6.12. Engine oil exchange ........................................................................................................................................ 145
3.6.13. Checking the injection pump .......................................................................................................................... 147
3.6.14. Checking the cooling circuit of the engine ..................................................................................................... 148
3.6.15. Checking batteries ........................................................................................................................................... 148
3.6.16. Checking the function of vacuum switch of the air cleaner ............................................................................ 150
3.6.17. Lubrication of the machine .............................................................................................................................. 151
3.6.18. Checking oil in the vibrator.............................................................................................................................. 154
3.6.19. Checking oil in gearboxes .............................................................................................................................. 155
Every 500 Hours or Once in 6 Month ................................................................................. 156
3.6.20. Engine fuel filter exchange.............................................................................................................................. 156
3.6.21. Checking cooling liquid ................................................................................................................................... 157
3.6.22. Checking tightening bolts of wheel ................................................................................................................. 158

9ASC 130
Operating manual
Every 1000 Hours or Once a Year ....................................................................................... 159
3.6.23. Checking and adjusting the valve clearance ................................................................................................. 159
3.6.24. Checking the engine belt ................................................................................................................................ 161
3.6.25. Exchanging oil in gearboxes .......................................................................................................................... 162
3.6.26. Checking the damping system ........................................................................................................................ 164
3.6.27. Cleaning the fuel tank...................................................................................................................................... 165
Every 2000 Hours or Every 2 Years .................................................................................... 166
3.6.28. Oil exchange in the vibrator ............................................................................................................................ 166
3.6.29. Exchanging hydraulic oil and filter.................................................................................................................. 166
3.6.30. Cleaning of the suction strainer of lifting and lowering of the bonnet and the driver’s post......................... 171
3.6.31. Exchanging the engine cooling liquid ............................................................................................................ 172
3.6.32. Checking torsion vibration damper of the engine .......................................................................................... 174
Maintenance - As Needed .................................................................................................... 175
3.6.33. Exchanging cleaner elements of air cleaner .................................................................................................. 175
3.6.34. Cleaning the engine radiator and hydraulic oil .............................................................................................. 177
3.6.35. Cleaning the air cleaner of cabin ventilation .................................................................................................. 177
3.6.36. Cleaning the machine ..................................................................................................................................... 178
3.6.37. Fuel system venting ......................................................................................................................................... 178
3.6.38. Adjusting scrapers ........................................................................................................................................... 180
3.6.39. Checking and tightening bolted joints ............................................................................................................ 181
3.7. Defects................................................................................................................................... 185
3.8. Appendixes............................................................................................................................ 186
Wiring scheme ............................................................................................................................................................... 186
Hydraulic circuit – ASC110/130/150 – INTER - Wheel differential lock ...................................................................... 190
Hydraulic circuit – ASC110/130/150 - Interaxle differential lock ATC ........................................................................ 192

10 ASC 130

11ASC 130
1. SPECIFICATION MANUAL
ASC 130

12 ASC 130
1.1. Basic Data
Introduction
Single drum vibratory rollers ASC 130 is outstanding by
their up-to-date design, adopted technologies, as well as
modern styling. These machines offer maximal comfort to
the operator, are easy to operate, extremely reliable and
require minimal maintenance. The utilized frequency,
amplitude and centrifugal force of vibration were optimi-
zed by means of compaction tests to reach extra high
compaction effect on various materials.
Application Range
The vibratory rollers of ASC 130 is especially suitable for
use at mid- and large compaction jobs of highway con-
struction (construction of highways, railways, airports),
hydraulic construction (earth dams) and civil engineering
(industrial areas, ports etc.).
The rollers are designated for operation under conditions
as according to IEC 721-2-1 (038900): WT, WDr, MWDr
(i.e. moderate, warm dry, hot dry) with temperature limits
from -15°C (5°F) to +45°C (113°F).
Modifications
The single drum vibratory roller ASC 130 D with the
smooth drum is suitable for compaction of all kinds of soil.
It can be employed at compaction of clayey soils up to the
layer thickness (compacted) of 27 cm (10,6 in), loam soils
up to the layer thickness of 45 cm (17,7 in), mixed soils up
to the layer thickness of 60 cm (23,6 in), sandy soils and
rockfills up to the layer thickness of 70 cm (27,5 in), gravels
up to the layer thickness of 100 cm (39,4 in). Maximal
allowed grain size is up to 2/3 of total layer thickness. The
roller is suitable for compaction of stabilized soils as well.
The padfoot roller ASC 130 PD (where the vibratory and
masticating effect act simultaneously) is suitable mainly
for compaction of clayey soils up to the layer thickness
(compacted) of 32 cm (12,6 in), loam soils up to the layer
thickness of 45 cm (17,7 in), and mixed soils up to the layer
thickness of 60 cm (23,6 in).
Vibratory roller ASC 130 HD with increased traction force
- smooth drum.
Vibratory roller ASC 130 HDPD with increased traction
force – padded drum.
Vibratory roller ASC 130 HT for permanently hard condi-
tions and on slopes above 30% - smooth drum.
Vibratory roller ASC 130 HTPD for permanently hard
conditions and on slopes above 30% - padded drum.
Vibratory roller ASC 130 PDB with padded drum and a
blade for material spread. Blade is optional per order.
The machine meets the requirements for “CE” mark and
the requirements due to the law no. 22/1997 Sb. (i.e. CSN
EN 500-1,4 and next) for the Czech Republic and Directive
2000/14/EC (EN ISO 3744).
In the course of proposal has been respected requiere-
ments of international norms for hygiene, ergonomi and
safety. The machine fulfil conditions for „CE“ mark.
Pin label - CE
The machine which does not meet requirements accor-
ding to „CE“ specification there is not „CE“ mark.
Pin label

13ASC 130
SPECIFICATION MANUAL
2
2
1
Please refer to the data in the table below always when
approaching the dealer or the manufacturer.
Serial number of the CUMMINS engine
Location of the decal at the machine
Please fill in the following data:
(see Pin label, Label of the CUMMINS engine)
Type of machine
......................................................................................
ICV/PIN (Serial number of the machine)
......................................................................................
Production year
......................................................................................
Type of engine
......................................................................................
Serial number of the engine
......................................................................................
Serial number of the CUMMINS engine
1 - Decal
2 - Frame number

14 ASC 130
mm
)ni( A B D 1H 2H 3H 4H 5H 6H H7 8H 9H 01H K
CSA1D03
0282426351000003 2573 31 05- -3045004256220503-024
)0,111(9(9,5) 0,95() )1,811(9(5,3) 1(2)4)-()-(1(4,93) )5,49()2,98()1,021()-()5,61(
CSA13DP0
0282426304410003 2573 31 05- 0013045004256220503-024
)0,111(9(9,5) )7,65()1,811(9(5,3) 1(2)4)-()9,3(1(4,93) )5,49()2,98()1,021()-()5,61(
SA1C3 BDP0
0282426304410003 2573 31 057720013045004256220503619024
)0,111(9(9,5) )7,65()1,811(9(5,3) 1(2)4)9,01()9,3(1(4,93) )5,49()2,98()1,021()1,63()5,61(
1.2. Dimension Chart
Dimension Chart of the Machine ASC 130 (with cab and ROPS frame)

15ASC 130
SPECIFICATION MANUAL
mm
)ni( 1K L 1L 2L 1O 2O 1R 2R 3R S 1W 2W 3W 4W
CSA1D03
03468650961-81123107350292 3050 52681200220851-
)9,61()8,322(5,66() )-()56,4()02,5()4,112()0,511()0,021()89,0()1,68()6,68()2,26()-(
CSA31DP0
03468650961-81123107350292 3050 02681200220851-
)9,61()8,322(5,66() )-()56,4()02,5()4,112()0,511()0,021()97,0()1,68()6,68()2,26()-(
SA1C3 BDP0
03468650961490681123183750292 3050 026812002208510592
)9,61()8,322(5,66() )0,042()56,4()02,5()9,522()0,511()0,021()97,0()1,68()6,68()2,26( (,611)1
Dimension Chart of the Machine ASC 130 (with cab and ROPS frame)

16 ASC 130
1.2. Dimension Chart
mm
)ni( A B D 1H 2H 3H 4H 5H 6H H7 8H 9H 01H K
CSA1D03
0282426351000003 2573 31 05- -3045004256220503-024
)0,111(9(9,5) 0,95() )1,811(9(5,3) 1(2)4)-()-(1(4,93) )5,49()2,98()1,021()-()5,61(
CSA13DP0
0282426304410003 2573 31 05- 0013045004256220503-024
)0,111(9(9,5) )7,65()1,811(9(5,3) 1(2)4)-()9,3(1(4,93) )5,49()2,98()1,021()-()5,61(
SA1C3 BDP0
0282426304410003 2573 31 057720013045004256220503619024
)0,111(9(9,5) )7,65()1,811(9(5,3) 1(2)4)9,01()9,3(1(4,93) )5,49()2,98()1,021()1,63()5,61(
Dimension Chart of the Machine ASC 130 (without cab, with ROPS frame)

17ASC 130
SPECIFICATION MANUAL
mm
)ni( 1K L 1L 2L 1O 2O 1R 2R 3R S 1W 2W 3W 4W
CSA1D03
03468650961-81123107350292 3050 52681200220851-
)9,61()8,322(5,66() )-()56,4()02,5()4,112()0,511()0,021()89,0()1,68()6,68()2,26()-(
CSA31DP0
03468650961-81123107350292 3050 02681200220851-
)9,61()8,322(5,66() )-()56,4()02,5()4,112()0,511()0,021()97,0()1,68()6,68()2,26()-(
SA1C3 BDP0
03468650961490681123183750292 3050 026812002208510592
)9,61()8,322(5,66() )0,042()56,4()02,5()9,522()0,511()0,021()97,0()1,68()6,68()2,26( (,611)1
Dimension Chart of the Machine ASC 130 (without cab, with ROPS frame)

18 ASC 130
1.3. Technical Data
1.3.1. Weights
ASC 130 D ASC 130 PD
Operation weight with cab EN500-1 kg (lb) 12400 (27337) 12500 (27558)
Operation weight EN500-1
to drum kg (lb) 8100 (17857) 8200 (18078))
to axle kg (lb) 4300 (9480) 4300 (9480)
Static linear load kg/cm (lb/in) 36,8 (206) (-)
Operation weight EN500-1 with cab
and protective frame ROPS kg (lb) 12630 (27844) 12730 (28064))
to drum kg (lb) 8140 (17945) 8240 (18166)
to axle kg (lb) 4490 (9899) 4490 (9898)
Static linear load kg/cm (lb/in) 37,0 (207) (-)
Operation weight with cab according to ISO 6016 kg (lb) 12570 (27712) 12670 (27932)
to drum kg (lb) 8065 (17780) 8165 (18000)
to axle kg (lb) 4735 (10439) 4735 (10439)
Static linear load kg/cm (lb/in) 36.7 (205) (-)
Operation weight with cab and protective
frame ROPS according to ISO 6016 kg (lb) 12800 (28219) 12900 (28439)
to drum kg (lb) 8065 (17780) 8165 (18000)
to axle kg (lb) 4735 (10439) 4735 (10439)
Static linear load kg/cm (lb/in) 36.7 (205) (-)
Operation weight with cab, protective frame ROPS
and padfoot segments according to ISO 6016 kg (lb) 14480 (31923) (-)
to drum kg (lb) 9745 (21484) (-)
to axle kg (lb) 4735 (10439) (-)
Operation weight with cab and tires filled with
liquid (to -25°C/-13°F) according to ISO 6016 kg (lb) 13770 (30357) 13870 (30577)
to drum kg (lb) 8025 (17692) 8125 (17912)
to axle kg (lb) 5745 (12665) 5745 (12665)
Static linear load kg/cm (lb/in) 36,5 (204) (-)
Operation weight with cab, protective frame ROPS
and tires filled with liquid (to -25°C/-13°F)
according to ISO 6016 kg (lb) 14000 (30864) 14100 (31084)
to drum kg (lb) 8065 (17780) 8165 (18000)
to axle kg (lb) 5935 (13084) 5935 (13084)
Static linear load kg/cm (lb/in) 36,7 (205) (-)