Amonstar GLUE BINDING MACHINE User manual

UKAS
QUALITY
MANAGEMENT
Registra tion No. 14-A
GLUE BINDING MACHINE
OPERATION MANUAL

1
1.Control section
1).This section consist of control panel , digital screen, key of “conrm”,”
+””-” ,etc .
2)”Txx” on digital screen indicate the environmental temperature before
heating .
2.Setting of temperature controller
1).Press the key of “ok”, video indicate setting temperature ,then adjust
the temperature to around 150 by pressing “+”, “-”.
2).seconds after nish setting ,the showing temperature
Notice

2
Notice
will back to current temperature and show
“HXX” .In the meantime ,relay pick-up and
glue box start heating ,the showing
temperature rise gradually and up to the
setting 150°during 15-20 minutes. The relay
close at this moment .Showing temperature
continue to rise then go down gradually till
1-3°under the setting , the relay pick-up and
heating again. Time after time ,the temperature
of melting glue can be maintained .The key
“ok ” should be pressed if temperature need
remain the
3.Turn on the machine after setting.same .
Phenomena Reason Solution
1 Indicate:ER-01 Thermal Tube
Malfunction
Replace thermal
tube
2 Indicate:er-02 Thermal couple
malfunction
Replace thermal
couple

List
List ......................................................... 1
Packing list and installation .................... 2
Precautious ............................................. 2
Operate parts ............................. 3
Operation manual(soft cover) ................. 4
Operation manual(hard cover) .................. 8
Adjustment of gluing roller .................... 11
Adjustment of milling blade ................... 12
Using of creasing setting ........................ 13
Using of hard back setting ...................... 14
Malfunctions, causations and solution .... 16
HONEST AND BOON
Thanks for choosing binding machine.
For operation easily and better binding result,
now promote new model of 4 machine, it is
binding, creasing, cutting perfect all in one.
Please read operation manual carefully before
operate. If any problem else, please contact
supplier.
Model Milling
cutter
Telmperature
controller
Hardback
setting
Creasing
setting
RD-JB-2
RD-JB-3
RD-JB-4
RD-JB-5
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Binding Machine Packing list Installation and Precautios
Packing list
1. 1 unit of machine
2. 1 set of soft cover template
3. 1 pcs of cable
4. 1 pcs of cross screw-driver
5. 1 pcs of M5 hexagonal socket spanner
6. 1 operate manual
7. 1 bag of glue
Installation
Please put this machine onto a stable worktop, avoid
approaching any humidity. Certain space should be kept to
operate the machine
Precaution
1. Connect to the specied power supply(220V/50Hz or 110V/60Hz).Open glue box cover, put in the solid glue. Note:
A.The glue should be clean and without any sundries.B Regularly add the glue particles into the glue box according to glue slurry
consumption. Thus a proper amount of glue slurry can be continuously supplied.
2. Turn on the switch, the glue to be heated under 170 degree about 15-20 minutes. During heating, don’t move the glue
box to avoid damage. Pay special attention to avoid the glue box touching hard thing during operating.
3. Make sure the template on the machine is accordant to the cover of binding file.(e.g. soft cover matches soft cover
template and hard cover le matches hard cover template)
4. Put the paddle on “N” position.
5. During the installation, if the gluing roller on the glue box is not parallel to the spine of the binding book, please adjust it
according to “Adjustment of the gluing roller” section in this manual. (page 11)
6. Milling cutter’s position can be adjusted by adjusting four screws. (page12)
4

OPERATION PARTS
图A 图B
long shaft
cap short handle
glue box
glue receiving tray
allocation shaft
round button
paddle
switch
push board
front bafe
pressure plate
short handle
backing board
temperature
controller
clamp plate
front board
milling cutter
handle
vernier adjust
bolt for gelatinize
Height adjust
bolt for gelatinize
adjust bolt for allocation shaft
Height adjust bolt for gelatinize
Height adjustbolt for gelatinize
fuse
outlet
5

Operation manual(soft cover)
1. Press the handle and draw out the
paper Pressurer
2 .Put the cover in-between the paper
pressurer and platform, and keep it
close to the localizer.The platform
could be raised so that the cover could
be easily placed.
3. Put the paper in-between the cover
and paper pressurer, piling it up neatly.
6

4. Push the paper pressurer down
against the paper and rotate the handle
up, locking the paper in as the picture
shows.
5. Press paddle down to “DN”
position, so that a crease can be made
on the bottom cover.And then push
paddle back to “N” position.
6. Push paddle to “UP” position, rotate
the platform upwards and make sure the
bottom side of les is at.
Operation manual(soft cover)
7

Operation manual(soft cover)
7. Push the milling cutter back and
forth on the bottom side of les
8. Gelatinize by moving glue box 9. After gelatinizing, Immediately
draught the back cover slightly by left
hand, press the paddledown to “N”
position by right hand, and then to
“DN” position, sustaining for around
6---8 seconds.
8

Operation manual(soft cover)
10. Push the paper pressurer down
against the paper and rotate the handle
up, turn the book to back face and put in
again, sustain about 3seconds
11. Press the handle down, draw the
paper pressurer open, and take out the
made-book. Cut the untidy edges of the
book to neatly by the paper cutter
9

1. Press the handle and draw out the
paper pressurer.
Operation manual (hard cover)
Before operation:
① Prepare the hard cover
②Replace the paper pressurer complied for hard cover and allocation shaft.
③Allocate the operation handle to “N” position
2. Put the hard cover in-between the
platform and paper pressurer. Adjust
allocation shaft to press the hard cover
against the front bafe tightly
3. Put two pieces of self-adhibit mount
separately on two sides of the files, tidy
them neatly, and then put them inside
the hard cover. Keep them close to the
allocation shaft, then push the handle
10

Operation manual (hard cover)
4 . Push the paddle to “UP” position,
rotate the platform upwards.
5. Push the milling cutter back and
forth movement on the botton side of
les.
6. Press the back cover of hard cover
close to platform document,gelatinize by
moving glue box
11

Operation manual (hard cover)
7. Draw the paddle back to “N” position
and then press it to “DN” position for 2
seconds
8. Draw out the paper pressurer, turn
the book to back face and put in again,
press the paddle down again to “DN”
position for about 3 seconds.
9. Take out the made-files and tear the
seal paper,back up the mount of the
inside cover, and then make it smooth.
12

图1图2
Adjustment of the gluing roller
Step 1
1. Place a piece of sheet(thickness:0.8mm,320mm*
60mm)on to the platform
2. Place pile of 25mm—thickness paper on the right
position of the binder.
3. Push clamp plate and lock it.
4. Upturn the rotating unit(Platform),until spine of
book is upward.
5. Move the glue box after the glue is heated
6. Watch whether the glue roller is parallel to the
spine of book
7. If not parallel, please adjust bolt(4) until they are
parallel.
Step 2
8. Loosen the bolt(1)in picture B
9. Adjust bolt(3),until the roller touches the back surface of paper
10. Tighten the bolt(1)
11. Push the glue box to the other side
12. Loosen the bolt(2)in picture B
13. Adjust bolt(5),until the roller touches the back surface of paper
14. Tighten the bolt(2) in the picture B
15. Complete the steps as showed in picture 2( as Showed in the
attached picture)
16. After nishing the adjustment, tack back the sheet, and place another
pile of paper, glue it ,and watch whether the glue is evened,otherwise
more adjustment will be needed, following the same steps as above
13

milling range adjusting bolt
milling depth adjusting bolt
Adjustment of milling blade
1. The milling depth can be adjusted by adjusting the
depth adjusting bolt Loose the adjusting bolts on milling
blade, move the blade to suitable place, then tighten the
bolt.
2. The milling range can be adjusted by adjusting the range
adjusting bolt. Loose the adjusting bolt on blade, move the
blade to suitable place, then tighten the bolt.
14

Using of marking setting
1. Creasing setting is one accessory of 4
there are four kinds of different blades,
creasing blade, undee blade, beeline
blade and breakpoint blade.
2. As user demand,choosing blade for different
paper bingding efect.
3. Blade replacing, twist the blade knob, install right
blade, then twist the blade knob back.
4. Adjusting paper position, press forcibly the blade cover
and slip along the slide rail.
blade cover
blade knob slide rail
15

Using of hardback setting
1. Ready for hardback operation, take down the pressure plate A. (Image one)
2. Put the cover in between the pressure plate and platform, xup it by the localizer. (Image two)
3. Put two sheets self adhesive head page as the rst page and end page. (Image two)
4. Put the paper in between the cover and the plate against teh localizer .(Image two)
5. Piling the paper up neatly and overturn the platform, gelatinize two or three times by moving glue box, and the timen
is not more than six second. (Image three)
6. Put the brillar webbing on the gelatinized spine of a book, and put the cloth on the both book ends. (Image three)
（Image one）（Image two）（Image three）
16

Using of hardback setting
7. Overturn the platform, press out the cover and the paper by the pressure plate, take out the book and press out the inverse side.
8. Take out the gelatinized book, rip off the release paper and put the self anhesive head page on the hardback cover s
moothly. (Image four)
9. If there is tectorial cover, heating pressure for tighten binding, the operation as below:
①Install the heating pressure plate andswitch on power
②Waiting for the red light on the plate is ok (Image ve)
③Press the gelatinized book 4 second by the heating plate.
④Release the plate, take out the book and press out the inverse side. (Image six)
10. After heating pressure, the hardback book is OK.
（Image four）（Image ve）（Image six）
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1. Malfunctions, causations and solution
Malfunctions Possible causations Solutions
IThe glue box can’t be’t bet be
heated
1.the fuse of power source is burned Replace a new fuseeplace a new fuse
2.The melting fuse tube is burntThe melting fuse tube is burntmelting fuse tube is burnt Replace a new tubeseplace a new tubes
3.the thermostat doesn’t work’t workt work Replace a new electro heat tubeeplace a new electro heat tube
4.the electro heat tube is broken Replace a new electro heat tube
II
The glue is not
layed on evenly or

 Add glue
2.The gluing roller doesn’t rotateThe gluing roller doesn’t rotategluing roller doesn’t rotate’t rotatet rotate Fit the roller and tighten the bolt, don’t move the glue box untilit the roller and tighten the bolt, don’t move the glue box until’t move the glue box untilt move the glue box untiluntil
the temperature reaches to the point
3.the gluing roller doesn’t average’t averaget average
distance to the spine of book Adjustable the gluing rollerthe gluing roller
4.the pressure of gluing roller is
 Adjust the gluing roller
III
It’s hard to move the’s hard to move thes hard to move the
glue box
1.the glue isn’t heated well’t heated wellt heated well Run the glue box when it is heated
2.some sundries is in the box Be aware of cleaning the glue particulate
3.the glue slurry goes bad due to
long idleness
Heat and clear the remain glue slurry in the box, then add neweat and clear the remain glue slurry in the box, then add new
glue.
IV
The spine of book ise spine of book is
not well formed
1.The paper not neatly placedThe paper not neatly placedhe paper not neatly placed       
2.Too short time to push and press
the cover template Adjust the time of pushing and press the cover templatedjust the time of pushing and press the cover template
3.Misuse the cover template Check whether the binding document matches the coverheck whether the binding document matches the cover
template
4.The pressure of two ends of the
cover template isn’t balanced’t balancedt balanced Adjust and correct the pressure on two end
VPoor fastness
of binding
1.too slow gluing Speed up gluingpeed up gluing
2.too slow or too short of pushing
and pressing the cover template Rapid pushing and pressing, and master the proper time
3.poor quality of the glue Use the recommended gluese the recommended glue
4.wrong grain direction of paper Bind in the same grain direction of paperind in the same grain direction of paper
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