Amphenol Telect nrgCONTROL-BT User manual

nrgCONTROL-BT
Installation Guide
nrgSMART describes the family of distributed network
monitoring and management products, from BDFBs to
high-current and low-current secondary panels.
nrgSMART allows you to collect performance data on
distributed assets and tools to help you efficiently
access business critical and actionable information.
Amphenol Telect recognizes the industry need to
manage distributed assets more efficiently, get better
power performance out of deployed assets, as well as
pursue realistic and achievable alternative energy
goals. Through nrgSMART, access to data at the
equipment level provides the foundation for managing
performance of a distributed DC power distribution
system.
•Individual circuit monitoring: Measure power at
the circuit level. This enables powerful trend
analysis and insights into equipment performance
and enables preventative maintenance processes.
−High accuracy, 100% passive monitoring,
modular sensor modules
•Collect feed voltage, circuit current and
temperature
•Network data collection: Intelligent interpretation
of the collected data, based on equipment data
signature (smart alarms), drives relevant business
decisions. The nrgCONTROL-BT uses an SNMP
interface to send data to a customer’s network
management system such as Forseer or Osprey.

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nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 v.3
1-509-926-6000 — telect.com
Table of Contents
Section One: Overview .....................................................................................................................................................3
1.2 Specifications........................................................................................................................................................4
1.3 Important Installation Guidelines ..........................................................................................................................4
Section Two: Installation ...................................................................................................................................................5
2.1 Inspection .............................................................................................................................................................5
2.2 Rack Mounting......................................................................................................................................................6
2.3 Grounding.............................................................................................................................................................7
2.4 Input Wiring...........................................................................................................................................................7
2.5 nrgCONTROL nrgNET Connectivity.....................................................................................................................7
2.6 nrgCONTROL Connectivity..................................................................................................................................9
Section Three: nrgCONTROL-BT Dimensions.............................................................................................................. 10
List of Figures
Fig. 1: nrgCONTROL-BT front view..................................................................................................................................3
Fig. 2: nrgCONTROL-BT rear view without tie bar shown................................................................................................3
Fig. 3: nrgCONTROL-BT DC power pin out......................................................................................................................3
Fig. 4: Bracket orientation as shipped...............................................................................................................................6
Fig. 5: Bracket orientation or rack mounting .....................................................................................................................6
Fig. 6: nrgNET shown without tie bar and service links....................................................................................................7
Fig. 7: nrgNET connections...............................................................................................................................................8
Fig. 8: LAN port location....................................................................................................................................................9

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nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 145122-4
1-509-926-6000 — telect.com
Section One: Overview
The Amphenol Telect nrgCONTROL-BT coordinates and collects data for up to 30 nrgSMART enabled devices. Panels
are connected over a simple daisy chain connection. One IP address is all that is required for all attached PDU panels.
For new deployments the controller interface is built into the nrgBDFB. For expansion, single rack deployment or outdoor
enclosures, Amphenol Telect provides the 1RU controller.
The nrgCONTROL-BT is capable of connecting to DC power in the range of -20V to -57V. Redundant power input is also
configurable based on the pin-out description in Fig. 3.
Using nrgSMART’s SNMP interface, pull data into your network management system of choice to get network wide
access and visibility to sites that deploy the nrgSMART controller/PDU panels. Get real-time data such as current,
voltage, breaker trips or blown fuses, and temperature for individual circuits. Uniquely identify and label assets to their
individual circuit. It is now possible to track performance based on asset.
Pin Number
Feed
Voltage Polarity
Pin 1
A feed
Positive voltage
Pin 2
A feed
Negative voltage
Pin 3
B feed
Positive voltage
Pin 4
B feed
Negative voltage
Fig. 1: nrgCONTROL-BT front view
Fig. 2: nrgCONTROL-BT rear view without tie bar shown
Pin 1 Pin 2
Pin 3
Pin 4
Fig. 3: nrgCONTROL-BT DC power pin out

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nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 145122-4
1-509-926-6000 — telect.com
1.2 Specifications
Inputs/Outputs
Specifications
Connection to configuration wizard
10/100 Ethernet, RJ-45 jack
Connection to data server
10/100 Ethernet, RJ-45 jack
Connection to nrgSMART panels
nrgNET
Supported browsers
Chrome (recommended)
Firefox
Voltage range (nominal)
-20V to -57V (nominal -48 VDC)
Input power wire size
#18-12 AWG
Max. operating current
7A
SD card capacity
4 Gigabytes
SD card type
Micro SD
Grounding
Specifications
Earth GND terminal bolts (with washers) for dual-
hole compression lug
Two pair of 1/
4
-20 threaded holes on 5/
8
-inch centers.
Torque bolts (using 7/16-inch or 12 mm wrench) to 50
in/lb. (5.5 N•m), max.
Environmental
Specifications
Temperature
-5° to 55°C (23° to 131°F)
Humidity
0 to 90%, non-condensing
Mechanical
Specifications
Dimensions
17" W x 1.73" H x 8.99" D
Weight
8.7 lbs. (10.7 lbs. shipping)
Material
Cold-rolled steel
Finish
Gray, powder coat
Mounting
19"or 23"rack mounting; EIA and WECO
Compliance
UL, NEBS Level 3
1.3 Important Installation Guidelines
•Elevated Operating Ambient Temperature: If installed in a closed or multi-unit rack assembly, the operating
ambient temperature of the rack environment may be greater than room ambient. Consider installing the
equipment in an environment compatible with the maximum ambient temperature (Tma) specified by the
manufacturer.
•Reduced Air Flow: Maintain the amount of air flow required for safe operation when installing the equipment in a
rack.
•Mechanical Loading: Ensure mechanical loading is even to prevent hazardous conditions.
•Circuit Overloading: Overloading circuits may affect your overcurrent protection and supply wiring. Use
equipment nameplate ratings.
•Reliable Earthing: Maintain reliable earthing of rack-mounted equipment. Pay attention to supply connections
other than direct connections to the branch circuit (e.g., use of power strips).
•Disconnect Device: Incorporate a readily accessible disconnect device in the building installation wiring.

5
nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 145122-4
1-509-926-6000 — telect.com
Section Two: Installation
2.1 Inspection
Please read and understand all instructions before starting installation. If you have questions, contact Amphenol Telect
Technical Support at [e-mail] or call 1-509-926-6000.
When you receive the equipment, carefully unpack it and compare it to the packaging list. Please report any defective or
missing parts to Amphenol Telect Quality at qualit[email protected] or call 1-509-926-6000. Keep all documentation that
comes with your shipment.
Amphenol Telect is not liable for transit damage. If the product is damaged, please report it to the carrier and contact
Amphenol Telect.
For service or warranty information, please visit Telect.com and click on the “Support” tab, email Amphenol Telect at
[e-mail] or call us at 1-509-926-6000.
NOTE: The nrgCONTROL-BT is suitable for installation as part of both a Common Bonding Network (CBN) and an
Isolated Bonding Network (IBN) for installation in Network Telecommunications Facilities and OSP.
NOTE: Do not remove terminal protection brackets until panel is installed in a rack. If the panel is transported outside of
the shipping container, make sure the terminal protection brackets are installed.
ALERT! Verify that all connections meet requirements specified in local electric codes or operating company
guidelines before supplying power. Unit shall be protected by a listed circuit breaker or branch-rated fuse rated
maximum 10A.
ALERT! Install this product within a Restricted Access Location (RAL) where access is through the use of a tool,
lock and key, or other means of security and is controlled by the authority responsible for the location.
ALERT! Only qualified technicians may install and maintain this product.
WARNING! Failure to properly ground this equipment can create hazardous conditions for installation personnel
and for the equipment.

6
nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 145122-4
1-509-926-6000 — telect.com
2.2 Rack Mounting
The nrgCONTROL-BT panel can be mounted in 19-inch and 23-inch EIA and WECO racks.
The nrgCONTROL-BT panel can be flush-mounted to 4-inch extended in 1/2" increments.
1. Unscrew the mounting brackets from the panel and turn them to the mounting position.
See Fig. 4 and Fig. 5 below.
2. Locate an unused rack position and mount panel to the rack using the screws provided. It is best to mount the panel
as high as possible on the rack.
3. Tighten screws to 35 in/lb. (4.29 N•m).
NOTE: Use a seismic rack for best rigidity. If you intend on installing more than one panel per rack, plan a rack
arrangement that dissipates heat efficiently.
Fig. 4: Bracket orientation as shipped
Fig. 5: Bracket orientation or rack mounting

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nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 145122-4
1-509-926-6000 — telect.com
2.3 Grounding
1. Use a listed (approved) crimping tool to attach a listed (approved), dual-hole compression lug for 1/4-20 on 5/8" centers
ground bolts onto ground wire. The grounding location is on the rear of the panel.
2. Lightly coat antioxidant on lug, ground terminal and surrounding contacting surface.
3. Insert the wire through the opening in the tie bar and connect the lug using the bolts and washers provided.
4. Tighten to 50 in/lb. (5.5 N•m), max.
5. Make sure input power is off (open breaker, phony fuse, open fuse holder at primary distribution panel, or PDU),
before connecting this panel’s power input cables to that PDU.
WARNING! Before connecting input power cables, make sure the input power to the panel is turned off.
2.4 Input Wiring
1. For input wiring — wiring used as input power to this nrgCONTROL-BT panel — follow these steps:
Refer to Fig. 3
a. Remove the power connector from the rear of the panel.
b. Strip 3/8-inch of insulation away from the wire used to power the controller.
c. Insert the wire into the connector and tighten the screw to hold the wire in place.
d. Repeat for each wire for the connector, paying attention to the positive and negative for each feed
(A and B).
2.5 nrgCONTROL nrgNET Connectivity
nrgNET is the Amphenol Telect proprietary communication link between nrgSMART panels and the nrgCONTROL
controller. The connection uses a single cable with four conductors to provide power and data communication.
nrgNET1 and nrgNET2 leg
outputs to nrgSMART panels
nrgNET1 and nrgNET2 leg power fuses
Standard GMT style (4A)
Fig. 6: nrgNET shown without tie bar and service links

8
nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 145122-4
1-509-926-6000 — telect.com
WARNING! Failure to disconnect power prior to connecting nrgSMART PDUs will damage the nrgCONTROL-BT.
Power should be removed prior to connecting panels and servicing.
1. Remove the nrgNET connectors from the nrgNET OUT 1 and nrgNET OUT 2 on the rear of the nrgCONTROL-BT.
2. Insert the two service links provided into the nrgNET OUT 1 and nrgNET OUT 2 on the rear of the nrgCONTROL-BT
as shown in Fig. 7. Service links should be secured to the tie bar using the tie wraps provided. Insert the tie wrap
through the slots in the tie bar on each side of the service link and tighten to secure in place.
3. For nrgNET wiring — wiring used to daisy chain the nrgCONTROL-BT panel to the attached nrgSMART panels
(PDUs) — do the following:
a. Strip 3/8-inch of insulation away from the four conductor wires in the nrgNET cable.
b. Insert the wires into the connector and tighten the screws to hold the wires in place making sure to
connect the proper wire to the pins as illustrated in nrgNET pin outs table and in Fig. 7.
c. Insert the connector into the open end of the service link on the rear of the nrgCONTROL-BT.
4. nrgNET cables can be dressed to the tie bar using the tie wraps provided.
WARNING! Failure to connect the wires to the proper pins can result in a failure to communicate between the
nrgCONTROL-BT and the attached nrgSMART panels.
nrgNET Pin Outs
Pin Number
Label
Wire Color
Pin 1
COM +
White
Pin 2
COM -
Blue
Pin 3
SHLD
Drain wire
Pin 4
PWR +
Black
Pin 5
PWR -
Red
Fig. 7: nrgNET connections
Pin 1 Pin 2
Pin 3
Pin 4
Pin 5
Pin 1 Pin 2
Pin 3
Pin 4
Pin 5

9
nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 145122-4
1-509-926-6000 — telect.com
2.6 nrgCONTROL Connectivity
The nrgCONTROL panel utilizes the LAN port located on the front of the unit to connect the controller to the data storage
location.
The controller can be operated in the following modes simultaneously:
1. Local Only Mode
•The controller will collect data from all panel sensors that are connected to it over nrgNET interface
•No SNMP traps or data is sent for monitoring
•The instantaneous sensor data can be viewed from the front of the controller’s LCD screen for all attached
monitoring panels
2. SNMP Mode
•The LAN port must be connected and configured to operate on the same subnet as the customer defined
SNMP/NMS server address
•The nrgSMART MIB table is available for download at the following URL:
www.telect.com/NewProductDetail/nrgsmart-controller
•SNMP traps can be set-up for current threshold crossings, breaker trips or blown fuses, voltage threshold
crossings and temperature threshold crossings
•Sensor data and configuration data can be polled by issuing commands from the NMS
•The NMS will have to manage and store all collected data
The nrgCONTROL-BT uses a static IP address of 192.168.1.1 with a subnet mask of 255.255.255.0. Set up your PC or
server to an address on the same subnet as the nrgCONTROL-BT. To do this, follow the steps below:
1. Connect a CAT5 cable to the front panel LAN connector of the nrgCONTROL-BT panel.
2. Go into Network Settings from either the Control Panel or the Network icon in the bottom right corner of the task bar
on your PC.
NOTE: There will be different paths to get to these settings based on your operating system.
3. Double-click Ethernet or LAN connection.
4. Select Internal Protocol Version 4 (TCP/IPv4).
5. Change your settings from Obtain an IP Address Automatically to Use the Following IP Address in the subnet range of
192.168.1.2 – 192.168.1.254 subnet mask of 255.255.255.0; no gateway or DNS needed.
6. Hit OK on the next two screens to complete the change.
7. Open the nrgCONTROL-BT via a browser by its IP address of 192.168.1.1.
NOTE: Chrome is recommended browser. Other supported browsers include Firefox.
8. The Configuration Wizard will be displayed.
For connecting and configuring your nrgSMART panels, please refer to nrgSMART Configuration Guide.
RJ-45 LAN port
Fig. 8: LAN port location

10
nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 145122-4
1-509-926-6000 — telect.com
Section Three: nrgCONTROL-BT Dimensions
Amphenol Telect assumes no liability from the application or use of these products. Neither does Amphenol Telect convey
any license under its patent rights or the patent rights of others. This document and the products described herein are
subject to change without notice.
Top view
Front view
Rear view

11
nrgCONTROL-BT
Amphenol Telect
All rights reserved. 07.20.2018 145122-4
1-509-926-6000 — telect.com
FCC Class A Notice
This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions:
1. This device may not cause harmful interference.
2. This device must accept any interference received, including interference that may cause undesired
operation.
NOTE: This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part
15 of the FCC Rules. These limits are designed to provide a reasonable protection against harmful interference when the
equipment is operated in a commercial environment. This equipment generates, uses and can radiate radio frequency
energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio
communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the
user will be required to correct the interference at his own expense.
Modification
Any modification made to this device that are not approved by Amphenol Telect may void the authority granted to the user
by the FCC to operate this equipment.
ICES-003 Class A Notice – Avis NMB-003, Classe A
This Class A digital apparatus complies with Canadian ICES-003.
Cet appareil numérique de la classe A est conforme á la norme NMB-003 du Canada.
WARNING! The intra-building port of the equipment is suitable for connection to intra-building or unexposed
wiring or cabling only. The intra-building port of the equipment must not be metallically connected to interfaces
that connect the OSP (outside plant) or its wiring. These interfaces are designed for use as intra-building
interfaces only (Type 2 or Type 4 ports as described in GR-1089) and require isolation from the exposed OSP
cabling. The addition of Primary Protectors is not sufficient protection in order to connect these interfaces
metallically to OSP wiring.
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS! When handling any electronic component or assembly you
must observe the following antistatic precautions to prevent damage. Always disconnect power from the server
and wear a ground wrist strap when working around the nrgCONTROL-BT. Always wear a grounded wrist strap
when handling printed circuit boards. Treat all assemblies, components and interface connections as static-
sensitive.
ELECTROSTATIC DISCHARGE (ESD) PRECAUTIONS