AMT SMX10 User manual

Alfing Montagetechnik GmbH
Nutrunning Technology
Assembly Machines
Automation
User Manual
Single-Channel Control SMX10
Order No. = 700 6553 (German)
Order No. = 700 6554 (English)
Rev_14022011_EN
Issue | 14.02.2011
ATTENTION!
Please read this manual before first operation
and keep it for future reference!

2 User Manual Single-Channel Control SMX10 / Rev_14022011_EN
Table of Contents
1 Preface / Important Notes 7
1.1 General Information..................................................................................7
1.2 Operating Site...........................................................................................7
1.3 Set-Up.......................................................................................................7
1.4 Protection of Personnel.............................................................................8
1.5 Operation ..................................................................................................8
1.6 Maintenance / Repair................................................................................8
1.7 Transport and Storage..............................................................................8
1.8 Disposal ....................................................................................................9
1.9 Copyright...................................................................................................9
1.10 Trademarks...............................................................................................9
2 Safety 13
2.1 Notes and Symbols.................................................................................13
2.2 Electrical Safety ......................................................................................14
2.3 Abbreviations Used.................................................................................15
2.4 Physical Connections..............................................................................15
2.5 Safety and Application Notes..................................................................16
2.6 Product Monitoring..................................................................................17
2.7 EMC-Conforming Unit Design.................................................................17
3 Overview 21
3.1 General Information................................................................................21
3.2 Performance Features SMX10 ...............................................................22
3.3 Parameterisation Software AMT PARA MX............................................24
4 Views and Interfaces 27
4.1 Front View...............................................................................................27
4.2 Top View.................................................................................................28
4.3 Bottom View............................................................................................30
4.4 Back View – Wall Console......................................................................31
4.5 Back View – Flap Housing......................................................................32
4.5.1 FI.................................................................................................33
4.5.2 Power X11 (Powercombicon 6pol. 7,62)..................................33
4.5.3 LED-Status indication.................................................................34
4.5.4 Reset ..........................................................................................34
4.5.5 ID-Coding Selector (Modul Address)..........................................35
4.5.6 COM3 X3 (D-Sub09 connector)................................................36
4.5.7 COM1 X1 (D-Sub09 connector); COM2 X2 (D-Sub09
connector);..............................................................................................37
4.5.8 ARC IN X14 (RJ45) ....................................................................38
4.5.9 ARC OUT X15 (RJ45) ...............................................................39
4.5.10 NET X16 (RJ45) .......................................................................39
4.5.11 MC-I/O X17 (8pol. MiniCombiCon 3,81)...................................40
4.5.12 I²C X18 (4pol. MiniCombicon 3,81) .........................................41
4.5.13 CAN IN X12 (RJ45).................................................................41
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4.5.14 CAN OUT X13 (RJ45).............................................................42
4.5.15 X5 (Handheld nutrunner I/O interface) ...................................43
4.5.16 X6 (Static program selection PG1).........................................43
4.5.17 X7 (WBT interface).................................................................43
4.5.18 X8 Supply ...............................................................................44
4.5.19 X9 Inputs (10-pole Mini CombiCon 3,81)..............................44
4.5.20 X10 Outputs (12pole Mini combiCon 3,81) ...........................45
4.5.21 TRANSDUCER DIGITAL X19 (D-Sub15HD connector) ..........46
4.5.22 TRANSDUCER DIGITAL X19.1 (D-Sub09 connector) ..........47
4.5.23 TRANSDUCER ANALOG X20 (D-Sub09 connector) ............48
4.5.24 Hall transducer X21 (D-Sub 15 connector) ...........................49
4.5.25 Resolver interface X22 (D-Sub15 pin)...................................50
4.5.26 Motor.........................................................................................51
4.6 Technical Data........................................................................................52
5 Error Diagnosis 55
5.1 System Errors Displayed by the 7-Segment Display..............................55
6 Annex 61
EC Declaration of Conformity.............................................................................61
Contact Form......................................................................................................63

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6 User Manual Single-Channel Control SMX10 / Rev_14022011_EN
Chapter
1
Preface / Notes
This chapter contains important notes concerning this
manual.
This chapter contains:
1 Preface / Notes .........7
1.1 General Information .........7
1.2 Operating Site .........7
1.3 Set-Up .........7
1.4 Protection of Personnel .........8
1.5 Operation .........8
1.6 Maintenance / Repair .........8
1.7 Transport and Storage .........8
1.8 Disposal .........9
1.9 Copyright .........9
1.10 Trademarks .........9

Rev_14022011_EN / User Manual Single-Channel Control SMX10 7
1 Preface / Important Notes
1.1 General Information
This manual describes the nutrunner control SMX10. This manual will help you to use
the nutrunner control SMX10 safely and properly. Carefully read all instructions.
Adherence to safety notes is the precondition for trouble-free operation and possible
filing of warranty claims. Therefore, first read the manual before attempting to operate
the unit. This manual contains important notes; be sure to keep it on hand at the unit.
All locally applicable legal safety requirements concerning installation, operation and
maintenance must be observed at all times. Installation and maintenance work may
only be performed by trained specialists.
1.2 Operating Site
If the unit is not specifically designed for it, the following applications are forbidden:
• Use in areas with potentially explosive atmosphere
• Use in environments with damaging/hazardous oils, acids, gases, steams, dusts,
radiation etc.
Keep unauthorised persons (visitors, children etc.) out of the operating site. Observe
all local rules for safety and accident prevention.
1.3 Set-Up
• The maximum admissible ambient temperature for operation of the nutsetter
controller is +40 °C.
• The controller should be set up so that ambient air can freely circulate around its
housing. All connections should be readily accessible.
• Connected peripheral devices should be taken into consideration when
determining the space required for installation.
1
EN
Preface / Important Notes

8 User Manual Single-Channel Control SMX10 / Rev_14022011_EN
1.4 Protection of Personnel
Be sure the components are never exposed to water or humidity. Never misuse the
nutrunner control or its components. Keep heat, oil, sharp edged objects etc. away
from it. Immediately replace defective components by original spares. Never work
when influenced by medication, alcohol or other mind altering substances. Always
wear suitable work clothes (e. g. hair net).
Before switching the controller on, be sure the tightening tool is switched off. At your
workplace be sure to stand safely. Do not use force when using the equipment.
Check the components for damage, false adjustment and other errors. Have
components serviced or repaired in time.
1.5 Operation
During operation, keep all doors and covers closed.
Be sure the main switch is in position “OFF” before
connecting the main supply line.
1.6 Maintenance / Repair
Maintenance / repair of the system components may only be performed by qualified
technicians. For maintenance / repair exclusively use original spares.
1.7 Transport and Storage
Be sure the system is not subjected to excessive strain. Especially observe the
following:
• Protection from mechanical damage (transport, handling, etc.)!
• Protection from contamination and moisture!
• The storage location must be dry and well ventilated!
• Outdoor storage is not admissible!
• The storage temperature must range between -10 °C a nd +50 °C.
Preface / Important Notes
1

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1.8 Disposal
Please observe currently applicable regulations. Dispose of materials in accord with
their make-up and existing regulations, such as:
• Electronic scrap
• Plastics
• Metals
• Copper
1.9 Copyright
Alfing Montagetechnik GmbH. All rights reserved. Printed in Germany. The information
contained in this manual is the intellectual property of Alfing Montagetechnik GmbH.
Without the prior written consent by Alfing Montagetechnik GmbH neither receipt nor
possession of this document entitle the owner to the right of reproduction or
publication of the entire document or parts thereof.
1.10 Trademarks
All product names and logos are trademarks or registered trademarks of the
respective owners.
1
EN
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12 User Manual Single-Channel Control SMX10 / Rev_14022011_EN
Chapter
2
Safety
This chapter contains the safety notes for installation
and use of the nutsetter controller SMX10.
This chapter contains:
2 Safety .......13
2.1 Notes and Symbols .......13
2.2 Electrical Safety .......14
2.3 Abbreviations Used .......15
2.4 Physical Connections .......15
2.5 Safety and Application Notes .......16
2.6 Product Monitoring .......17
2.7 EMC-Conforming Unit Design .......17

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2 Safety
2.1 Notes and Symbols
The following is a description of the symbols used in this document to highlight
information. Technical symbols and characters are deemed familiar.
Signal Word Meaning Consequences Symbol
Warning! Possibly
hazardous situation Possibly minor or moderate injury
Note!
Information! Application hints and other useful information Efficient application
Attention! Special information concerning
proper performance of operation,
maintenance and repair
procedures
Possibly damage
to the product
Note This symbol calls attention to
currents and voltages
Shield connection in connector
Ground connection
PE connection (protective
earthing conductor)
GND / 0 V
2
EN
Safety
1L S W
2N B L
3P E G N / G E
X 0 1
S u p p ly

14 User Manual Single-Channel Control SMX10 / Rev_14022011_EN
2.2 Electrical Safety
Do not switch the electric power supply of the controller on unless all connections
have been properly made.
During installation all national, governmental and local safety and wiring standards
must be observed. These standards shall be considered superior to this manual.
The controller must be earthed in accordance with the regulations. Exclusively
connect the controller to an earthed power socket. Never remove the earthing pin. Do
not use adapter plugs, cable drums, multiple power socket rails. If there is reason to
doubt that the power socket is earthed properly, immediately contact a qualified
electrician.
Tightening systems supplied by Alfing Montagetechnik GmbH must not be supplied
with galvanically isolated voltages, since this would impair the function of the fault
current circuit-breaker. Monthly test the function of the fault current circuit-breaker by
pressing the “Test” button at the fault current circuit-breaker.
For details see chapter Back View – Flap Housing page 32.
If the system is separated from the power supply due to the test, the cause must be
determined before the operation of the unit is resumed.
Upon switch-off of the unit, hazardous voltages may still be present in the capacitors
of the power section for up to 3 minutes.
Safety
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2.3 Abbreviations Used
General abbreviations
BGV Berufsgenossenschaftliche Verordnung - German regulation for accident prevention
mark (Communauté Européenne = European Community); confirms conformity of
the products with the relevant EU standards and directives
DIN Deutsches Institut für Normung - German standards institute
EC European Community
EMC Electromagnetic Compatibility
EN European Norm - Standard
EnDat Encoder Data
EEC European Economic Community
IEC International Electrotechnical Commission
MB Megabytes
n.c. not connected
VDE Verband Deutscher Elektrotechniker - German
association of electrical engineers
LED light emitting diode
NTC NTC resistor, negative temperature coefficient
PDS Power Drive Systems (product standard EN 61800-3)
PTC PTC resistor, positive temperature coefficient
V
AC
alternating current voltage
V
DC
direct current voltage
2.4 Physical Connections
Physical connections are identified as follows according to their functions:
E Input
A Output
n.c. Vacant input/output (engl. not connected)
2
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Safety

16 User Manual Single-Channel Control SMX10 / Rev_14022011_EN
2.5 Safety and Application Notes
according to: Low Voltage Directive 73/23/EEC
Machinery Directive 98/37/EC
Electromagnetic Compatibility 89/336/EEC
Intended use
Since the nutsetter controller is an electric appliance driving tightening tools, the safety
requirements set forth in the Machinery Directive (98/37/EC) must be observed.
Prior to taking into service it must be ensured that the machine does not present a
hazard (e. g. from uncontrolled movements). Conformity with the standard
EN 60204-1 / IEC 204-1 must be ensured.
Adherence to the limit values for electromagnetic compatibility (EMC) required by law
is the responsibility of the manufacturer of the plant equipment or machinery. AMT
products are designed to ensure that operation in industrial environments is possible
provided the EMC information supplied to machine manufacturers is adhered to.
AMT tests all its products in an EMC lab and thereby guarantees that the products
conform to the required standards provided they are installed properly.
Changes in unit design means that the manufacturer of the plant system or machinery
needs to have new tests performed to ensure the requirements of law are satisfied.
Safety
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2.6 Product Monitoring
We are obligated by law to monitor our products even after they have been delivered.
Please let us know any details that may be of interest to us.
For instance:
• Changed operating data
• Experiences made with the system
• Recurring errors
• Difficulties with this manual
2.7 EMC-Conforming Unit Design
Concerning installation and first operation of all of AMT's units, the EU directives for
electromagnetic compatibility (EMC) must be adhered to!
2
EN
Safety

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20 User Manual Single-Channel Control SMX10 / Rev_14022011_EN
Chapter
3
Overview
This chapter informs you about the nutrunner control
SMX10.
This chapter contains:
3 Overview .......21
3.1 General Information .......21
3.2 Performance Features SMX10 .......22
3.3 Parameterisation Software AMT PARA MX .......24