KUHN TKS User manual

TKS User’s manual
1
988924FeedMixer EN, V1.8X, 2018-04
User’s manual
TKS
Controller
Program version: V1.8X

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We,
T. Kverneland & Sønner AS,
Kvernelandsvegen 100
N-4355 Kverneland
Norway
declare that the product:
TKS Kuhn - FeedMixer
has been built in conformity with the Machine Directive and meets the relevant fundamental health
and safety requirements.
Kverneland, 2 May 2018
Tønnes Helge Kverneland
General Manager
Enter the serial number
of the machine here :
T. Kverneland & Sønner AS, manufacturer of agricultural products, reserves the right
to change the design and/ or specifi cation of its products without prior warning.
This does not imply any obligation to modify previously supplied machines.
1 General safety instructions
1.1 CE - Declaration of conformity

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1.2 Guarantee
This TKS product is guaranteed against manufacturing and material defects for one year.
If the owner wishes a defect to be covered by the product guarantee, he or his representative must
inform the dealer of this when ordering parts and/ or repairs. Claims must be reported within the
guarantee period.
The dealer must complete a claims form for each case covered by a guarantee and send it to TKS
or TKS’s distributor/ importer within the 10th of the month following the one in which the defect was
reported.
The defective parts shall be marked with the claim number and be kept for up to 6 months so that
TKS or TKS’s distributor/ importer can inspect them.
Since TKS products are used outside the manufacturer’s control, we can only guarantee the
product quality, and not that it will perform its function, nor are we liable for any consequential
damage.
The guarantee is not valid if:
a) third party spare parts are used, or the product is repaired or altered without the
approval of TKS
b) the operating and servicing instructions have not been followed.
c) the machine has been used for other purposes than those for which it is designed.
The guarantee does not cover damage due to normal wear and tear.
Offi cial safety regulations specify requirements that apply to the users/ owners and manufacturers
of this machine, relating to the careful review of safety hazards that may arise when this type of
machine is used correctly. Therefore, TKS and our importer/ distributor are not responsible for the
functioning of components that are not shown in the spare parts catalogue for this product.
TKS reserves the right to change the design of the product without this implying any obligations in
relation to previously supplied machines.
NB! It must be possible to identify all enquiries relating to this product by the product’s serial
number; see page 7 on Machine identifi cation.

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Content
1 GENERAL SAFETY INSTRUCTIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
2 USING THE SCREEN AND PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
3 OPERATION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
4 TROUBLESHOOTING. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
1 General safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.1 CE - Declaration of conformity. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2
1.2 Guarantee . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3
1.3 Introduction . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6
1.4 Machine identifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7
1.5 Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5.1 General safety instruction. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8
1.5.2 Additional safety instructions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10
1.5.3 The control cabinet must be secured with padlock. . . . . . . . . . . . . . . . . . . . . . 11
2 Using the screen and PLC . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.1 Screen . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.2 Numeric keypad. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12
2.3 Selecting a value . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .13
2.4 On / off key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

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3 Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.1 Activate FeedMixer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2 Menus . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.1 Home . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14
3.2.2 Perform a mixing operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.3 Perform a feedout operation. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15
3.2.4 Settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.5 Manual control . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16
3.2.6 Recipe fi lling . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18
3.3 Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.1 Settings for mixing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .21
3.3.2 Settings for feedout . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21
3.3.3 Settings for activation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22
3.3.4 Settings for fi lling sources. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 24
3.3.5 Automatic fi lling. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25
3.3.6 Settings options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 26
3.3.7 Door settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 27
3.3.8 Weigt settings. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 28
3.3.9 Maintenance / Energy. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 29
3.3.10 Feedout timer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.3.11 Language . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 30
3.4 Alarms . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 31
3.5 Doors 2 and 3 (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 32
4 Troubleshooting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33
Notes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 35

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1.3 Introduction
Congratulations on buying your new TKS product. You have chosen a functional, high quality
product. A network of helpful dealers will be able to advise you on its use, as well as provide
servicing and spare parts.
All TKS products are designed, tested and built in close cooperation with farmers and machine
workshops to ensure optimal effi ciency and reliability.
Please read this instruction manual carefully and familiarise yourself with the machine‘s manner
of operation before starting to use it. There are many conditions and variables that can aff ect the
machine’s functionality and manner of operation. It is therefore vital that you consider all known
conditions and adapt usage according to these. A good understanding of the machine‘s manner of
operation and performance, together with a high degree of knowledge with regard to feeding and
feed types/consistencies will ensure the best possible result. The machine is a highly advanced
feed robot that operates without the need for supervision and must be used in accordance with the
applicable instructions from the manufacturer and other regulations in force at any given time.
By being thorough and making the necessary adaptations to local conditions, you will ensure the
best possible results.
Yours faithfully
T. Kverneland & Sønner AS
T. Kverneland & Sønner AS,
Kvernelandsvegen 100
N-4355 Kverneland
Norway
www.tks-as.no
e-post : [email protected]
Phone : + 47 51 77 05 00
Fax : + 47 51 48 72 28

ICM_02
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1.4 Machine identification
The machine’s serial number and the address of the manufacturer are written on the machine.
See the illustration on this page.
Please use the information on the name plate when making any enquiries about spare parts or
servicing.
This product is CE marked. This mark, along with the associated written EU confi rmation, means
that the product fulfi ls current health and safety requirements, and complies with the following
directives.

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1.5
Safety Please pay particular attention to this symbol. It
designates a safety risk, and describes
precautions that must be taken to avoid
accidents. The control cabinet must be powered
off and locked with padlock when maintenance
is performed.
Before operating, adjusting or repairing the
machine, the user, technician or owner should
familiarise himself with the safety instructions
contained in this installation manual.
Pay attention and be careful when handling
agricultural machinery. Read and take note of
the safety instructions in this manual.
Safety at work is your responsibility!
Please read and understand these general
safety instructions.
1.5.1
General safety
instructions
In order to be able to load the bale into the
hopper, the machine must be open.
This means that people may come into contact
with moving parts if they are standing in the
immediate vicinity of the machine while it is in
use.
Warning! Once the auger is running, never
lean over the top edge of FeedMixer or enter
the hopper when the machine is operating.
If the machine is placed in a sunken fl oor,
the distance from the fl oor to the top of
FeedMixer must not be less than 1.5 m.
It is a conditional requirement of using the
machine that no one must be in the immediate
vicinity of the machine during use.
In addition, in terms of machine type,
FeedMixer is of conventional agricultural design
and, from a safety perspective, the solutions
choosen are considered to be on a par with or
superior to existing products on the market.
Use of the machine
The machine must only be used for the purpose
for which it is designed.
Operating
The machine operator must remain at the end
of the machine where the control box and the
associated operating panel are mounted.
Supervision
The owner/operator must ensure that the area
is suffi ciently signposted and that there is no
unauthorised access.

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Automation
The machine is equipped with devices to automate the entire operation or select parts of the
operation for this purpose. The machine can operate based on a preset schedule set in the
software by the operator, and start at certain times without human presence.
The area in which the machine is operating
Must be physically sealed off or locked to prevent danger to humans or animals.
The machine’s method of operation
The operator must familiarise himself with the machine’s method of operation and function so
that the machine can be used in a safe and appropriate manner.
Keep a safe distance
Humans and animals must be kept away from the machine when it is in operation.
Keep your distance from working, rotating and moving parts.
Think safety at work
Never climb on the machine while it is operating. When performing maintenance, the power supply
must be disconnected
Warning – audio and illuminated
indicator
The control system (software) has been updated for safe start-up. A built-in buzzer sounds for
30 seconds before start-up of the machine. This audio signal is accompanied by a light signal that
fl ashes during the entire period of operation.
Protective guards
Check that all guards are in place and installed correctly. Do not start the machine until this has
been done. Damaged guards must be repaired or replaced immediately.
Spare parts
For safety reasons we recommend that you only use original spare parts. The use of third-party
spares invalidates the product guarantee.
Maintenance
Ensure that the machine is properly maintained and is kept in good condition. Never attempt to
change the mechanical workings of the machine.
Control panel
The power supply must be cut off before opening the panel.

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1.5.2
Additional safety
instructions
The machine is marked with a warning
signs. If these signs are damaged, they must
be replaced.
Warning sign UH220532 (Fig. 1)
Be careful! Ensure that you read and
understand the instruction manual before using
the machine, and before making any
adjustments or performing any maintenance.
Warning sign UH220536 (Fig. 2)
Risk of crushing hand.
Keep away from the counter knives.
Warning sign 988346 (Fig. 3)
The main power switch must be secured by a
padlock.
Work should only be performed by
authorised personnel.
Warning sign UH220534 (Fig. 4)
Disconnect all electrical connections before
carrying out welding work or maintenance.
Fig. 2
Fig. 1
Fig. 4
Fig. 3

UH220536
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1.5.3 The control cabinet must be secured with padlock
Important!
The control cabinet must be powered off and locked with padlock when maintenance is performed,
especially when knives are sharpened or beeing replaced.
The padlock can be found inside the control cabinet.
Enter your personal code:
1. Set the three code pads so that 0-0-0 is set in the middle of the arrow marker on the short edge
of the padlock and raise the handlebar.
2. Turn the hoop 90O counterclockwise and push it down as far as it goes.
3. While holding the hoop down, enter your personal code using the three code discs.
4. Release the hoop and turn it back to its original position.
NB! The padlock are now ready for use with your personal code.

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2 Using the screen and PLC
2.1 Screen
The control system has a touchscreen, meaning that you can control it by touching the
screen directly. Touch the screen with your fi ngers or use a soft-touch stylus located in the control
cabinet.
Do not press too hard, as this can damage the screen.
If the screen has not been active for a few minutes, it will enter screen saver mode.
The screen will be off in this mode. Touch any part of the screen in order to reactivate it.
The menu keys are displayed on the left-hand side of the screen. Close windows by pressing the X
in the upper right-hand corner to go to the Home screen.
NB! Clean the screen using a moist cloth.
2.2 Numeric keypad
Values in fi elds with blue borders can be
changed. Touch the number and a numeric
keypad will display on the screen.
The top of the screen shows the Max/Min value
that can be entered in this fi eld.
Enter a new value using the number keys.
If an incorrect value was entered, press the
<─ key and delete the most recently entered
number. Press CLR to delete everything.
To enter a negative value, press - before
entering the value.
Once you have selected a value, press the
ENTER button.
This will save the value and close the keypad
window.
To cancel, press X in the upper right-hand
corner. The old value will continue to be active.
To enter times in the feedout schedule
window, begin by entering the hours – then
press period. Then enter the minutes.
Make sure that the time is right.
For example, if you enter 12:65, this will be
ignored – enter 13:05 instead.
Picture 1

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2.3 Selecting a value
Selecting pre-programmed values from a list.
• Open the list – Press the value or the down
arrow
• Select a value from the list
2.4 On / off key
Picture 2
Picture 3
Enable or disable a function using the on/off
key.
• Unchecked means off , disabled
• A checkmark means on, enabled

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3.2 Menus
Picture 5
Picture 4
Picture 6
When FEEDMIXER is switched on, or when the
emergency stop button is pressed, screen
picture will display.
Read the instructions on the screen and make
sure that the machine can be used properly.
Release the emergency stop button if it has
been tripped.
Press “ACTIVATE FEEDMIXER” and hold it
down for three seconds before Home screen
appears.
3.2.1 Home
When FeedMixer is activated, the Home screen
displays. The following displays:
• Menu on the left
• Start keys for mixing and feeding on the right
• The load of the content in the mixer is shown
at the bottom
• The current menu selection is indicated by a
key highlighted in green
• The red line at the top shows FeedMixer
activity
• AUTO – shows when the Feedout timer is
activated.
Clock settings
Hold on the selected area up in the right corner
of the screen for 3 seconds for clock settings.
Time
Hours hh, minutes mm, seconds ss, adjusted
individually.
Date
• Day DD, month MM, year YY adjusted
individually.
• Day of the week chosen from the list
• Press Apply to save
3 Operation
3.1 Activate FeedMixer

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3.2.2 Perform a mixing operation
• Load FeedMixer with feed
• Feed weight shows the number of kg loaded
• Adjust desired mixing time
• Tap the number on the
START MIXING key
• Enter the number of minutes and then press
Enter
• Press and hold the START MIXING key for
three seconds
• The motor goes through its start-up
sequence and mixing begins
Once mixing has commenced, the
START MIXING key changes to a
red STOP key.
Below the keys is a fi eld with a Mixing time left
It can be changed if desired.
The START FEEDOUT key is locked, but the
number of kilograms to be dispensed can be
changed. Once mixing is complete,
FeedMixer stops on its own and the screen
displays two green start keys.
3.2.3 Perform a feedout operation
After mixing, a feedout operation can be started
In the fi eld on the
• START FEEDOUT key, enter the Feedout
quantity in kg.
• Press and hold the START FEEDOUT key
for three seconds,
• FeedMixer begins the feedout sequence.
• The door opens, the counter knives retreats,
the conveyor starts and the feed discharges.
Once the feedout operation has commenced,
the START FEEDOUT key changes to a red
STOP key. Two fi elds display below the keys.
The fi rst fi eld shows the quantity discharged so
far in kg, and the second shows the quantity for
this feedout session in kg.
The START MIXING key is locked, but the
Mixing time can be changed.
Once the feedout operation is complete,
FeedMixer stops on its own and the screen
displays two green start keys.
To empty FeedMixer completely, enter 0 kg in
Feedout quantity before commencing the
feedout operation.
Picture 7
Picture 8

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3.2.4 Settings
Open the settings using Settings in the menu.
Twelve sub-menus display for FeedMixer
settings:
• Mixing – settings for mixing
• Feedout – settings for feedout
• Manual control – control seperate functions
• Activation – settings for remote control
• Filling sources – settings for fi lling sources
• Automatic fi lling – automatic settings
• Options – settings for the motor and
equipment
• Door – door settings
• Weighting system – weight settings
• Maintenance/energy – shows maintenance
intervals, hour meters and energy
consumption
• Time schedule – schedule for automatic feed
dispensing
• Language - select display language
The program version of the
PLC is displayed at the bottom: PLC 1.XX and
screen: HMI v1.XX
3.2.5 Manual control
Open manual control by touching Manual in the
menu.
Operation of the door
• Open the door using the up arrow
• Close the door using the down arrow
• The door is operated when the arrow key is
pressed, and stops when the arrow key is
released
• The arrow key lights up green on activation
• The door stops once the end position is
reached
• The door also moves on the screen
Picture 9
Picture 10
Operation of counter knives
• Counter Knife 1 is moved in position using the right arrow key. (Plate 1)
• Counter Knife 1 is retracted using the left arrow key. (Plate 1)
• Counter Knife 2 is moved in position using the left arrow key. (Plate 2)
• Counter Knife 2 is retracted using the right arrow key. (Plate 2)
• The arrow key lights up green on activation
• The counter knives stops once the end position is reached.
• The bedknife also moves on the screen

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Operation of motor
• In manual operation, the motor rotates in the
forward direction.
• Start motor at pre-defi ned speeds
• Lo = low speed
• M = medium speed
• Hi = high speed
• The motor runs for as long as the key is held
down, and stops when it is released.
• The key lights up green on activation.
Operation of conveyors
• Two conveyors can be operated
individually.
• 1 – operates conveyor 1
• 2 – operates conveyor 2
• The conveyors run for as long as the key is
held down, and stop when it is released.
Control of fi lling sources
• Open separate window using the double
chevrons at the top right.
• Displays fi lling sources 1–12
• Filling sources indicate whether they are
manual or automatic (PLC A3:) (Option)
• Test drive the fi lling source by holding in the
key
Picture 11

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3.2.6 Recipe fi lling
Open Recipe fi lling in the menu
Recipe fi lling can be used manually or
automatically.
For manual use, this is a guide to help fi ll in the
correct quantity of each feed component based
on weight.
For automatic operation, the connected fi lling
sources start and fi ll the specifi ed quantity in
order from a recipe. For automatic fi lling,
electrical equipment must be installed in the
electrical cabinet.
Contact your dealer.
The recipes can consist of both manual and
automatic fi lling sources.
Selection of recipe
This window shows programmed and blank
recipes 1–23
The ingredients box shows the content in the
container now
Select a recipe.
To create a new recipe, press inside a blank
box.
After selection, a new screen will be shown.
To exit without changing, press the red cross.
Ingredients
The window shows the content in the container
now. Unspecifi ed consists of feed that is loaded
outside automatic fi lling, or residual feed from
previous feed dispensing.
Unspecifi ed loaded feed can be moved to a
diff erent ingredient manually.
• Press the blue fi gure to the desired
ingredient
• Enter the desired amount to be moved
All ingredients can be removed from the list.
The weight of these ingredients will be
transferred with unspecifi ed quantity.
Press – Reset all and HOLD for three seconds.
Picture 12
Picture 13
Picture 14

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Recipe fi lling
• Write the name of the recipe.
• Enter the types of feed. Press on the fi elds.
Select from the list in the next window.
(Programming of fi lling sources must be
done in advance in Menu-> Settings->
Filling sources)
• To remove a ingredients, select 0 None.
• The lightest feed should be fi lled fi rst.
See chapter 3.2 about fi lling order.
• Intermediate mixing can be added between
feed ingredients using selection 13. Enter
number of minutes mixing time.
• Enter the amount
• Switch between kg and %. Press on the unit.
When loading bales, it is diffi cult to achieve
an exact number of kg gross feed so it is
useful to use % for quantity when fi lling with
grain feed.
All recipes can consist of up to 12 ingredience.
A specifi c feed ingredient can be repeated
several times to add diff erent layers.
Switch to the last six feed ingredient using the
Line 7–12 key
• When fi lling is fi nished, the mixer can
automatically start to mix and cut the feed.
• Enter the appropriate mixing time.
Mixing after fi lling
• If you do not want automatic mixing, enter 0
min.
• Perform a fi lling sequence
Press START FILLING
Picture 15
Picture 16

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Recipe fi lling in progress
• This window shows the recipe fi lling in
progress.
• The current recipe is shown at the top.
• The status indicator shows in per cent how
much of the feed component has been fi lled.
• The weight of the fi lling loaded so far/how
much to be loaded is shown underneath.
• During fi lling an audible warning will be given
when 80% of the weight of the feed
component has been achieved.
• The audible signal becomes more intense up
to 100%.
• At 95% the indicator changes colour from
yellow to green.
• The fi lling is complete when the sound stops.
• In the event of overloading, the indicator will
turn red from 105%
• When fi lling from a fi lling source is complete,
the indicator changes to the next component
in the recipe within 10 seconds (plus any
additional pause time).
• It is important that the mixer does not move
unnecessarily after the feed component has
been loaded. This will result in a longer
waiting time before the next component
starts.
• When an intermediate mix is in progress, the
mixing process is shown in the status
window
At the bottom of the screen there are keys to
stop the process.
Stop this process
• Stops the ongoing feed component and
moves on to the next component in the
recipe.
• This key should be used if no more of this
component is to be loaded
• The key is used when loading whole bales
when the set weight has not been achieved.
• When the last feed component in the recipe
stops, the pre-programmed Mix after fi lling
will start.
Stop recipe fi lling
• Stops all fi lling and returns to the home
screen without starting mixing.
Picture 17
Picture 18
Picture 19
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