Analytic Systems PWS1005W User manual

INSTALLATION &
OPERATION MANUAL
8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 800.668.3884 (US/CANADA)
www.analyticsystems.com
An ISO9001 Registered Company Battery Chargers •Inverters •Power Supplies •Voltage Converters
PWS1005W
POWER SUPPLY

32
Copyright (2005-2020) Analytic Systems Ware (1993) Ltd.
Revised - Feb 24, 2020

32
POWER SUPPLY
IMPORTANT SAFETY INSTRUCTIONS
MEDICAL EQUIPMENT NOTICE
Analytic Systems does not recommend the use of their products in life support
applications where failure or malfunction of this product can be reasonably expected to
cause failure of the life support device or to signicantly affect its safety or effectiveness.
Analytic Systems does not recommend the use of any of its products in direct patient
care. Examples of devices considered to be life support devices are neonatal oxygen
analyzers, nerve stimulators (whether used for anesthesia, pain relief, or other purposes),
auto-transfusion devices, blood pumps, debrillators, arrhythmia detectors and alarms,
pacemakers, hemodialysis systems, peritoneal dialysis systems, neonatal ventilator
incubators, ventilators for both adults and infants, anesthesia ventilators, and infusion
pumps as well as any other devices designated as “critical” by the U.S. FDA
DANGER: Never alter the AC power cord or plug provided. If it will not t the output, use
an approved adapter or have the proper AC power cord installed by a qualied electrician.
Improper installation can result in the risk of electric shock.
WARNING: Do not use this power supply to charge a battery. It does not have the
necessary circuitry on the output to prevent it from overcharging the battery.
SAVE THESE INSTRUCTIONS — This manual contains important safety and operating
instructions for the power supply.
POWER SUPPLY PRECAUTIONS
1. Do not expose power supply to rain or snow unless it is a sealed model.
2. Use of an attachment not recommended or sold by the manufacturer may result in
risk of electric shock, re, or injury to persons.
3. Do not disassemble power supply; return it to the manufacturer or an authorized
service center when service or repair is required. Incorrect reassembly may result in a risk
of electric shock or re. Voltages in excess of 350 volts are present inside the unit any
time it is plugged into an AC outlet, even if it is switched OFF.
4. To reduce risk of electric shock, unplug the unit from the AC pbefore attempting any
maintenance or cleaning. Switching the unit OFF will not reduce this risk.
5. To reduce risk of electric shock, the power switch must be OFF when connecting or
disconnecting the DC power output(s).
6. The AC outlet that this unit is plugged into must be properly installed and grounded
in accordance with all local codes and ordinances.

54
TABLE OF CONTENTS
• Front Cover, Product Photo and Title
• Product Warnings and Advisories
• Table of Contents
• Introduction
• Box Contents
• Main Parts
• Operation
• Output Fuse Replacement
• Installation
• Troubleshooting
• Product Options
• Specications
• Warranty
Copyright (2005-2020) Analytic Systems Ware (1993) Ltd.
Revised - Feb 24, 2020

54
Introduction
The PWS1005W power supply provides up to 1000 watts of precision power to a 12, 24, 32, 36,
48, or 72 (Rail) VDC electrical system from a 110 or 220 VAC source.
Designed for service in the most unforgiving environments, the PWS1005W has an operational
temperature range spanning -40°C to +55°C. The unit’s rugged chassis is built to be water and dust
resistant to meet the IP66 rating, while internal components are sealed with additional RTV silicone
for maximum vibration and shock protection.
Internally, the recently updated single board design incorporates time-tested switch-mode
technology for unmatched efciency and ultra-quiet operation. New circuit innovations reduce
output ripple to levels previously only available from bulky, inefcient linear power supplies. In
addition, multiple stages of ltering on the input and output reduce radiated and conducted noise
to very low levels.
Built for the safest operation possible, reliability features built into the PWS1005W include
an input fuse, thermal shutdown, under voltage shutdown, and short circuit shutdown, all
with automatic recovery. Devices connected to the power supply are protected by an output
over voltage crowbar circuit and output current limiting. All these alarm states and the unit’s
operating condition are easily monitored on the bright and easy-to-read LED Indicator display.
The box you have received should contain the following:
• One PWS1005W
• This User Guide
• One Warranty Card
If anything is missing or damaged please contact your dealer or Analytic Systems for a replacement.
Box Contents

76
1. DC Output Connection:
8AWG TEW-type stranded wire,
bare copper leads (Positive: Red and
Negative: Black) encased in a sealcon
gland
2. LED Operational Indicators
3. Power Switch
4. AC Input Connection: 3.05m
/10.00ft P3x14AWG power cord
ending in a NEMA 5-15;125VAC
plug encased in a sealcon gland
5. Input Fuse: MDA 25 Amp
4
2
1
Main Parts
3
Front Panel
5

76
Operation
This unit is designed for simple operation. Before operating the unit, it must be properly
installed and connected to the power source and load. See Installation for more details.
TO TURN THE UNIT ON:
1. Move the Power Switch to the ON position.
2. The alarm buzzer will sound briey and the POWER LED will begin glowing green
indicating the power supply is supplying the load.
TO TURN THE UNIT OFF:
1. Move the Power Switch to the OFF position and wait for the POWER LED to stop
glowing.
2. Once all the LEDs are off, it is safe to disconnect the load and power source from the
power supply.
3. Move the Power Switch back to the ON position while disconnected from the power
source to discharge the internal capacitors.
4. After 30 seconds, move the Power Switch back to the OFF position. The unit can now be
safely serviced or put into storage.

98
MOUNTING
Mount the unit in a WELL VENTILATED location. Allow at
least 1 inch (2.54 cm) of clearance surrounding the unit
for adequate cooling.
The PWS1005W is designed to meet IP66 rating,and is
resistant to water spray from any direction. These units
can be mounted in wet locations but are not suitable for
submersion.
WARNING: TO PREVENT THE RISK OF ELECTRIC SHOCK, NEVER DISCONNECT THE
INPUT OR OUTPUT WHILE THE UNIT IS ENERGIZED.
Installation
DC OUTPUT CONNECTION
This unit is equipped with two 8AWG TEW-type stranded leads terminating bare copper. The
wiring for this connection can be found on the units front panel label and is as follows:
Wire color Polarity
Black AC Live/Hot
Gray AC Neutral
Green/Yellow AC Ground
Wire color Polarity
Black DC Output Negative
Red DC Output Positive
This unit’s maximum continuous output current is 40A. When connecting devices to the power
supply, ensure total connected load is less than 40A and that the wiring used is rated for this
current.
*This unit shown with the Portable Option
AC INPUT CONNECTION
This unit is equipped with a 3.05m/10.00ft 3x14AWG power cord ending in a NEMA 5-15
compatible plug suitable for connection to any typical North American AC Mains outlet. If
you need to hard-wire this connection, cut the plug off the cord and strip the wires inside, the
wiring for this cord as follows:
CAUTION: DO NOT CONNECT THE LOAD IN THE REVERSE POLARITY!!
This will activate the reverse connection protection which will blow the output fuses inside the unit
in order to protect the device.The unit will be inoperable until these fuses have been replaced.

98
Output Fuse Replacement
The power supply is protected from damage by reverse polarity connection by output fuses. If
the load is connected to the unit in the wrong polarity, the output fuse(s) will blow to protect
the power supply.
Afterwards, the fuses must be replaced for normal unit operation. See the specications
section for rating and make fuses. All the output fuses must be replaced as they operate in
parallel to add up to the full output current capability of the power supply.
CAUTION: BEFORE REPLACING THE FUSES, DISCONNECT OR TURN OFF THE AC
POWER TO THE POWER SUPPLY AND DISCONNECT IT FROM THE LOAD.
When connecting the load to the unit a small arc can form between the connectors. To ensure
spark-free connections, make connections only when the power switch is OFF.
TO REPLACE THE FUSES
1. Loosen and remove the ten (10) screws holding the front panel to the unit chassis.
2. Gently wiggle the front panel to unplug it from the main circuit board. The output fuses
are mounted in fuse holders close to the output cable or connector.
3. Remove and replace them all with the same style and current rating.
4. Gently push the front panel connector back onto the main circuit board, ensuring that any
O-Ring or gasket remains properly seated. This is particularly important for W and Y models to
ensure a water-tight seal!
5. Carefully re-insert all the front panel screws loosely, making sure non are cross threaded.
Once all screws are started, tighten them in sequence. These screws are made from corrosion
resistant stainless steel and are softer that regular steel screws, so take care to not over-
tighten.
6. Reconnect AC power to the unit and ensure that it turns ON. Carefully recheck the
polarity of the output connections and then reconnect the load to the power supply. Normal
operation should resume immediately.
Pictured: Front panel circuit board. Output fuse location indicated by red circle.

1110
This unit is tted with 5 LED indicators and an alarm buzzer to display and diagnose any
malfunctions. In the event of a malfunction, the unit will sound the buzzer to alert you before
shutting itself down. You should then immediately check which LEDs are glowing to determine
the cause of the alarm.
LED Indicator Meaning
OVERTEMP The power supply’s internal temperature is too high for safe operation.
Fix: The power supply will shut down until it cools sufciently. If this happens
repeatedly, you may need to remount the power supply for better ventilation
and cooling.
Disconnecting some connected devices to reduce the load on the power supply
may also help.
OVERLOAD The load is drawing too much current from the power supply.
Fix: The unit is operating above its peak output current for too long of a time.
Disconnect some of the connected devices to reduce the load on the power
supply. Check that the combined load of each device connected to the power
supply does not exceed the unit’s continuous output current. See Specications
for more details.
UNDER V. INPUT The AC input voltage is too low for proper operation.
Fix: Check that the AC power source is a proper voltage rating for the power supply.
Check that the input wiring and connectors are free of damage and corrosion.
If all the above is in proper working order, the cause is likely an internal
component failure and the unit must be returned to an authorized service
center for repair.
UNDER V. OUTPUT The power supply’s output voltage is too low for proper operation.
Fix: The output current may be exceeding the unit’s maximum rating causing the
output voltage to drop to maintain the current at that level. Check that the
current is not excessive and the OVERLOAD LED isn’t glowing. If it is, reduce the
load on the power supply.
Check that the output wiring and connectors are free of damage and corrosion.
If all the above is in proper working order, the cause is likely an internal
component failure and the unit must be returned to an authorized service center
for repair.
Troubleshooting

1110
In normal operation, the DC
output supplies the load and
an internal 1 amp trickle
charger. The trickle charger
maintains the connected
battery at full charge until
needed. The current ow
in this operating condition
indicated in RED.
In the event of power failure,
the load instantly begins
drawing from the battery as
power source, running until
either the battery is fully
discharged or the unit goes
into low voltage shutdown. The
conguration of the schottky
diodes on the battery output
line prevents current from
backfeeding into the unit. The
current ow in this operating
condition is indicated in BLUE.
Battery Backup Option
NOTE: The diagrams below show the voltages for a 24V system, but this option is
available for every standard output voltage model.
27.2V
1A Charger
In Out
Main PCB
DC Output 28V
Batt -
Batt +
OP -
OP +
24V Battery
To Load
The Battery Backup Option allows you to connect a battery to the output of your unit to serve
as a backup power source in the event of power failure.
The Battery Backup circuit is designed so the diodes are reversed biased in normal operation
and forward biased in event of power failure. Basically, whichever source (the battery or the
DC Output) has the higher voltage will take precedence in supplying power to the load.
To set up the Battery Backup:
1. Connect the Load to the output terminals labelled OP+ and OP-
2. Connect the Battery to the output terminals labelled Batt+ and Batt-
Normal Operation
WARNING: Do not connect a battery to the unit’s output unless it has the
Battery Backup Option.
This will cause serious damage to the unit and is not covered by the Warranty.
27.2V
1A Charger
In Out
Main PCB
DC Output 0V
Batt -
Batt +
OP -
OP +
To Load
24V Battery
Output Failure

1312
Load Sharing Option
The Load Sharing Option allows you to connect two or more units in parallel, allowing them
to share in supplying current to the load(s). Connecting units together this way has many
advantages, it reduces stress on each individual power supply and in addition, the load can
draw greater current than from a single unit.
Units built with this option are equipped with special output isolation diodes on the output
terminals. You can check if your unit has these diodes by using an ohmmeter to measure the
resistance between the two positive output terminals.
• If the diodes are present, the terminals will measure as not connected.
• If the diodes are NOT present, the terminals will measure as a short circuit.
To set up load sharing:
1. Connect a length of #12 AWG RED wire to each positive output terminal of each unit.
2. Connect all the positive wires to a distribution bus or join them together at a common point.
3. Connect the distribution bus or common point to the load using an appropriate gauge of
wire for the total output current capability of all the supplies running in parallel.
4. Repeat Steps 1-3 for the negative output terminals using the same gauges of BLACK wire.
5. The units should now load share.
6. You can conrm this by checking the output terminals using an ammeter or or by checking
the integrated voltmeter/ammeter if the unit is built with that option.
Unit #1 Unit #2
TIP: The Output Voltage Adjust can also be used to adjust the output current.
A slight difference in the output current between the units is negligible. However, if this isn’t the
case, the current can be adjusted using the Output Voltage Adjust potentiometer. Increasing the
output voltage decreases the output current and vice versa.

1312
Specications
Input
Nominal Voltage 110 and 220 VAC (Auto-switching)
Actual Voltage 90 - 133 VAC and 180 - 264 VAC
Current 13.1 A (Maximum @ 90 VAC in)
Fuse MDA 25 Amp
Input Frequency 49 - 405 Hz
Noise on Input < 50 mV Peak to Peak
Inrush Current < 13A @ 264 VAC In from fully discharged
Output
Nominal Voltage 12 VDC 24 VDC 32 VDC 36 VDC 48 VDC 72 (Rail) VDC
Actual Voltage 13.6 VDC 27.2 VDC 36.3 VDC 40.8 VDC 54.4 VDC 72.5 VDC
Overvoltage Protection Crowbar 17.0 ±0.5V 34.0 ±1.0V 45.0 ±1.5V 51.0 ±1.5V 68.0 ±2.0V 90.0 ±2.5V
Continuous Amps 80 A 40 A 30 A 27A 20 A 15 A
Peak Amps 120 A 66 A 50 A 45A 33 A 24 A
Fuses 3x ATM30 2x ATM25 2x ATM20 2x 20A Bel
0697H9200
2x 15A Bel
0697H9150
1x 20A Bel
0697H9200
Output Voltage Adjustment ± 1.0 V
Duty Cycle Continuous: 100% for 24 hours per day
Peak: 20% for ten minutes per hour maximum
Transient Response <1V for 50% Surge
Ripple and Noise <50 mV
Efciency >85% @ Maximum Output
Noise on Output < 50 mV
Regulation (Line and Load) <+/- 0.5%

14
General
Length 18.0 inches / 45.7 cm
Width 8.2 in / 20.8 cm
Height 3.8 in / 9.7 cm
Clearance 1.0 in / 2.5 cm all around
Weight 20.0 lb / 9.9 kg
Material and Fastenings Black anodized extruded aluminum chassis and bottom plate. Black
anodized billet machined aluminum end plages with O-ring seals.
Fasteners 18-8 Stainless steel
Input Connection 2x color-coded ying input leads encased in a watertight Sealon gland
Output Connection 3.0 m / 10.0ft 3xAWG14 power cord with NEMA 5-15 compatible plug
General
Operating Temperature -40°C to +55°C @ maximum output. Derate Linearly 2.5% per °C from 55°C
Storage Temperature -40°C to +100°C
Humidity 0 - 95%Relative Humidity (non-condensing) and standard conformal coating
Ingress Protection IP66 (Dust-proof and protected from high pressure water jets)
Audible Noise None, 0 db @ 3 ft
Isolation Input-Case, Input-Output and Output-Case: 1500 VDC
Typical Service Life >10 Years (87,600 hours)
Warranty Three Years Parts and Labor
Safety Built to meet CSA C22.2 No.107.1 and UL 458
* Specications subjects to change without notice.
Designed and manufactured by: ANALYTIC SYSTEMS WARE (1993) LTD.
8128 River Way
Delta, B.C. V4G 1K5 Canada
p. 604.946.9981 f. 604.946.9983
tf. 800.668.3884 US/Canada
www.AnalyticSystems.com [email protected]

14
Limited Warranty
1. The equipment manufactured by Analytic Systems Ware (1993) Ltd. (the “Warrantor”) is warranted to be free
from defects in workmanship and materials under normal use and service.
2. This warranty is in effect for:
a. 3 Years from date of purchase by the end user for standard products offered in our catalog.
b. 2 Years from date of manufacture for non-standard or OEM products
c. 1 Year from date of manufacture for encapsulated products.
3. Analytic Systems will determine eligibility for warranty from the date of purchase shown on the warranty card
when returned within 30 days, or
a. The date of shipment by Analytic Systems, or
b. The date of manufacture coded in the serial number, or
c. From a copy of the original purchase receipt showing the date of purchase by the user.
4. In case any part of the equipment proves to be defective, the Purchaser should do the following:
a. Prepare a written statement of the nature of the defect to the best of the Purchasers knowledge, and
include the date of purchase, the place of purchase, and the Purchasers name, address and telephone
number.
b. Call Analytic Systems at 800-668-3884 or 604-946-9981 and request a return material authorization
number (RMA).
c. Return the defective part or unit along with the statement at the Purchasers expense to the Warrantor;
Analytic Systems Ware (1993) Ltd., 8128 River Way, Delta, B.C., V4G 1K5, Canada.
5. If upon the Warrantor’s examination the defect proves to be the result of defective material or workmanship,
the equipment will be repaired or replaced at the Warrantor’s option without charge, and returned to the
Purchaser at the Warrantor’s expense by the most economical means. Requests for a different method of return
or special handling will incur additional charges and are the responsibility of the Purchaser.
6. Analytic Systems reserves the right to void the warranty if:
a. Labels, identication marks or serial numbers are removed or altered in any way.
b. Our invoice is unpaid.
c. The defect is the result of misuse, neglect, improper installation, environmental conditions, non-
authorized repair, alteration or accident.
7. No refund of the purchase price will be granted to the Purchaser, unless the Warrantor is unable to remedy the
defect after having a reasonable number of opportunities to do so.
8. Only the Warrantor shall perform warranty service. Any attempt to remedy the defect by anyone else shall
render this warranty void.
9. There shall be no warranty for defects or damages caused by faulty installation or hook-up, abuse or misuse of
the equipment including exposure to excessive heat, salt or fresh water spray, or water immersion except for
equipment specically stated to be waterproof.
10. No other express warranty is hereby given and there are no warranties that extend beyond those described
herein. This warranty is expressly in lieu of any other expressed or implied warranties, including any implied
warranty of merchantability, tness for the ordinary purposes for which such goods are used, or tness for a
particular purpose, or any other obligations on the part of the Warrantor or its employees and representatives.
11. There shall be no responsibility or liability whatsoever on the part of the Warrantor or its employees and
representatives for injury to any person or persons, or damage to property, or loss of income or prot, or any
other consequential or resulting damage which may be claimed to have been incurred through the use or sale of
the equipment, including any possible failure of malfunction of the equipment, or part thereof.
12. The Warrantor assumes no liability for incidental or consequential damages of any kind

Register Products Online | www.analyticsystems.com/support/warranty-registration
DESIGNED AND MANUFACTURED BY
800-668-3884
604-946-9983
[email protected]
www.AnalyticSystems.com
8128 River Way
Delta, BC V4G 1K5 | Canada
Battery Chargers •Inverters •Power Supplies •Voltage Converters