Analytic Systems FBCS-2K-110-36 User manual

Installation &
Operation Manual
FBCS-2K
Power Supply
8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 1.800.668.3884 (US/CANADA)
www.analyticsystems.com

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Copyright (2005-2013) Analytic Systems Ware (1993) Ltd.

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IMPORTANT & SAFETY INSTRUCTIONS
1) SAVE THESE INSTRUCTIONS — is manual contains important safety and operating
instructions for power supply.
2) Do not expose power supply to rain or snow.
3) Use of an attachment not recommended or sold by the power supply manufacturer may result
in a risk of re, electric shock, or injury to persons.
4) Do not disassemble power supply; take it to a qualied serviceman when service or repair is
required. Incorrect reassembly may result in a risk of electric shock or re.
5) To reduce risk of electric shock, unplug power supply from outlet before attempting any main-
tenance or cleaning. Turning o controls will not reduce this risk.
6) Never place marine power supply directly above battery; gases from battery will corrode and
damage power supply.
7) Never allow battery acid to drip on power supply when reading gravity or lling battery.
8) O/P CONNECTION PRECAUTIONS
Connect and disconnect DC output connections only aer setting the power supply
switch to the o position.
GROUNDING AND AC POWER CORD CONNECTION INSTRUCTIONS — e plug must be plugged
into an outlet that is properly installed and grounded in accordance with al local codes and ordinances.
DANGER — Never alter AC cord or plug provided — if it will not t outlet, have proper cord installed by a
qualied electrician. Improper connection can result in a risk of an electric shock.
Analytic Systems does not recommend the use of the PWS1000 Series Power Supplies in life support ap-
plications where failure or malfunction of this product can be reasonably expected to cause failure of the life
support device or to signicantly aect its safety or eectiveness. Analytic Systems does not recommend the
use of any of its products in direct patient care.
Examples of devices considered to be life support devices are neonatal oxygen analyzers, nerve stimulators
(whether used for anesthesia, pain relief, or other purposes), autotransfusion devices, blood pumps, debril-
lators, arrhythmia detectors and alarms, pacemakers, hemodialysis systems, peritoneal dialysis systems,
neonatal ventilator incubators, ventilators for both adults and infants, anesthesia ventilators, and infusion
pumps as well as any other devices designated as “critical” by the U.S. FDA.

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Introduction
e Model FBCS-2K Series Power Supply has been designed to charge forklis and it is based on two (2)
PWS 1000d power supply connected in parallel and placed in a metal enclosure. It supplies 27.2 VDC from
a 110 Vac electrical system. A state of the Art Switchmode design oers high reliability, high eciency and
minimum size.
All new Current Mode switching design oers increased power and reliability in a compact package. Extra
input and output ltering reduce EMI to extremely low levels. Reliability features include an input fuse,
thermal shutdown, current limiting and output short circuit shutdown with automatic recovery. e output
voltage is easily adjusted 1.0 volts above or below the standard output voltage. e model PWS1000 Power
Supply supplies either 12, 24 or 48 VDC from a 110 or 220 VAC power source. High quality digital meters
can be added (factory option) to allow monitoring of charging current and charging voltage. Other output
voltages up to 72 volts are also available by special order.
Below electrical specications are per one unit model PWS1000d.
Specications
Input Voltages
Nominal (ip) 110Vac 220Vac
Actual 90 - 130Vac 180 - 260Vac
Input Amps (max) 13.2(12V) / 17(24/32/48V) 6.6(12V) / 8.5(24/32/48V)
Input Fuse (slow blow) MDA-20(12V) / MDA-25 (24/32/48V) MDA-10(12V) / MDA-15(24/32/48V)
Output Voltages
Nominal (op) 12Vdc 24Vdc 32Vdc 48Vdc
Actual 13.6 ± 0.05Vdc 27.2 ± 0.05Vdc 36.3 ± 0.05Vdc 54.4 ± 0.10Vdc
Adjust ± 1.0 Vdc
Output Crowbar 16.0 ± 0.5 Vdc 32.0 ± 1.0 Vdc 42.7 ± 1.3 Vdc 63.9 ± 2.0 Vdc
Output Amps (cont) 60 40 30 20
Output Amps (max) 70 45 34 22.5

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Designed and manufactured by: ANALYTIC SYSTEMS WARE (1993) LTD.
8128 River Way, Delta, B.C., V4G 1K5, Canada
phone [phone] fax [phone] toll free 800-668-3884 US/Canada
email: [e-mail] web site: www.analyticsystems.com Revised Aug 10, 2011
* Specications subjects to change without notice.
General
Input Frequency 45 - 65 Hz
Noise on Input < 50 milli-Volts
Noise on Output < 50 milli-Volts
Transient Response < 1 V for 50% surge
Eciency > 80 % @ maximum output
Temp. Range -25 to +40 deg. C @ maximum output
Isolation Input-Output & Input-Case 1500 Vdc
Output-Case 500 VDC (1500Vdc @ 48 V Out)
Isolation Output-Case 500 VDC (1500Vdc @ 48 V Out)
Length 14.5 in / 36.8 cm
Width 10.2 in / 25.9 cm
Height 5.5 in / 14.0 cm
Clearance 1 Inch (2.5 cm) all around
Material Marine Grade Aluminum
Finish Black Powder Epoxy
Fastenings 18-8 Stainless
Weight 12 lb / 5.5 kg

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Installation
◆MOUNTING
Mount the unit in a DRY location. Allow at least 4 inches of clearance around the heat sink ns for adequate
cooling.
◆POWER CONNECTION
e unit is supplied with a 5 foot power cable. is should normally be adequate to connect to a source of
power. If you must extend the power cable be sure to use a 3 conductor grounded type extension cable. For
hard wiring to a source of power, cut o the plug, and strip the wires as necessary. e wire colours are
110 VAC 220 VAC
Brown - AC Hot Brown - AC Hot / Phase 1
Blue - AC Neutral Blue - AC Neutral / Phase 2
Green - Ground Green/Yellow - Ground
All connections should be made inside an appropriate junction box. e maximum current draw from the
110 VAC supply is 14.6 amps, so a 20 amp circuit breaker should be used in the circuit panel and for a 220
VAC supply, 7.3 amps is the maximum current draw, so a 10 amp circuit breaker should be used in the circuit
panel to feed power to the PWS1000.
◆OUTPUT CONNECTIONS
Two Positive output terminals and two Negative output terminals are provided. Connect only one wire to
each terminal. Ensure that the total average load connected does not exceed the continuous current rating of
the unit.
For 12Vdc Model Only!
For 12 Vdc models only, the output terminals must be connected as shown below if the load current is greater
than 50 amps!
OUTPUT 1
OUTPUT 2
LOAD

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Operation
Meters
Turn the switch on the top of the unit on to energize the outputs. e green indicator light will glow to
indicate the proper operation of the unit.
◆OUTPUT ADJUSTMENT
As shipped from the factory, the unit is preset to 13.6, 27.2, 36.3 or 54.4VDC. You may check this voltage
at the output terminals of the unit with a good digital voltmeter. If you wish to adjust the output voltage,
remove the cover plate (secured by 2 screws) to expose the output adjust potentiometer. Reach in with a very
small at blade screwdriver to rotate the potentiometer. Clockwise increases the output voltage, and counter
clockwise decreases it. When you are done, replace the cover plate and securely tighten the screws.
OUTPUT 1
OUTPUT 1
OUTPUT 2
OUTPUT 2
High quality digital meters can be added to the charger (factory installed only). Both outputs can be moni-
tored for current and voltage.
LOAD SHARE OPTION
e units may be congured for load sharing if they are equiped with the optional output isolation diodes. To
conrm that your unit has these diodes, use an ohmmeter to measure the resistance between the two positive
output terminals. If the diodes are present the terminals will measure as not connected. If the diodes are
NOT present, the terminals will measure as a short circuit. Assuming the output isolation diodes are present,
connect a one-foot piece of red wire of the appropriate gauge (as shown in the table below)
to each positive output terminal. Connect all the positive wires to a distribution bus, or connect them
together, and then connect from the common point to the load using the correct gauge of wire for the total
output capability of all the supplies running in parallel. Repeat this process for the negative terminals using
the same gauges of wire, but black in colour. ese units should now load share. You can conrm this by
watching the output ammeters. A slight dierence is acceptable. If there is more than a slight dierence,
then increase the output voltage of the unit that is reading low using the output adjust potentiometer.
Output Voltage (Vdc) 12 24 32 48
Wire Gauge (AWG) #8 #10 #12 #14

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Troubleshooting
is unit provides LED indicators and a buzzer to help diagnose any problems. e unit should sound the
buzzer to alert you prior to shutting itself down. You should immediately check the indicators to determine
the cause of the shutdown.
If the load exceeds the continuous rating for too long a period, the temperature sensor inside the unit will
turn o the outputs. Aer the unit cools suciently, it will automatically come back on. If this happens
frequently, remount the unit for increased airow so it cools better.
LOW OUTPUT Indicates that the output voltage is below normal because:
• e current demanded by the devices connected to the unit exceeds the
maximum output current rating, thereby causing the output voltage to drop to
maintain the current at the maximum level,
• e input voltage is not high enough for unit to operate,
LOW INPUT Indicates that the input voltage is below normal because:
• e input voltage is not in the correct range for proper operation of the unit.
OVERTEMP Indicates that the power supply is running too hot because:
• Too much power is being drawn, turn o or unplug some devices.
• e power supply is located in a poorly ventilated area.
OVERLOAD Indicates that the load it trying to draw to much current because:
• Too much power is being drawn, turn o or unplug some devices.

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Dry Contact Relay
Remote Control Option
To use your dry contact output fail relay you must connect a 9-pin D connector to the unit. You must use
pins one and six as is indicated on page 7 in the remote connector diagram.
e relay is factory preset to fail in the closed position when the low output LED and buzzer come on. If you
wish to have the relay fail in the open position when the low output LED and buzzer come on, you must take
the cover o the unit and move the jumper on J10 to the other position. J10 is located next to the relay K1.
To change the position of the jumper, rst turn the unit o and disconnect the unit from both the power and
load(s). Next, turn the unit on for 30 seconds to discharge the capacitors, then turn it o again. Remove the
eight screws holding on the cover. Turn the unit upside down, remove the cover and locate J10. It will be
next to the relay K1 as is shown in the above diagram. Simply move the jumper to the desired position as is
shown in the above diagram. Replace the cover and re-install the eight cover screws. Reconnect the unit to
the power and load(s).
IMPORTANT: is remote is to be used only on Power Supplies manufactured by Analytic Systems.
REMOTE CONNECTOR
is connector is located on the side of the unit. Important: To prevent the possibility of High Voltage
Electrical Shock, do not power up the Power Supply unless all wiring from the unit to the remote is securely
connected. Do not remove the dust cover from the DB-9 connector if the remote is not being used.
A remote control panel may be connected to
the converter using a 9-pin D-connector, which
attaches to the side of the converter. e remote
control panel and D connector are part of the
remote control option. e remote control panel
allows the unit to be operated remotely as well as
duplicating all the diagnostic indicators and audible
alarm.

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Limited Warranty
1. e equipment manufactured by Analytic Systems Ware (1993) Ltd. (the “Warrantor”) is war-
ranted to be free from defects in workmanship and materials under normal use and service.
2. is warranty is in eect for:
a. 3 Years from date of purchase by the end user for standard products oered in our
catalog.
b. 2 Years from date of manufacture for non-standard or OEM products
c. 1 Year from date of manufacture for encapsulated products.
3. Analytic Systems will determine eligibility for warranty from the date of purchase shown on the
warranty card when returned within 30 days, or
a. e date of shipment by Analytic Systems, or
b. e date of manufacture coded in the serial number, or
c. From a copy of the original purchase receipt showing the date of purchase by the user.
4. In case any part of the equipment proves to be defective, the Purchaser should do the following:
a. Prepare a written statement of the nature of the defect to the best of the Purchasers
knowledge, and include the date of purchase, the place of purchase, and the Purchas-
ers name, address and telephone number.
b. Call Analytic Systems at 800-668-3884 or 604-946-9981 and request a return material
authorization number (RMA).
c. Return the defective part or unit along with the statement at the Purchasers expense
to the Warrantor; Analytic Systems Ware (1993) Ltd., 8128 River Way, Delta, B.C.,
V4G 1K5, Canada.
5. If upon the Warrantor’s examination the defect proves to be the result of defective material or
workmanship, the equipment will be repaired or replaced at the Warrantor’s option without
charge, and returned to the Purchaser at the Warrantor’s expense by the most economical means.
Requests for a dierent method of return or special handling will incur additional charges and
are the responsibility of the Purchaser.
6. Analytic Systems reserves the right to void the warranty if:
a. Labels, identication marks or serial numbers are removed or altered in any way.
b. Our invoice is unpaid.
c. e defect is the result of misuse, neglect, improper installation, environmental condi-
tions, non-authorized repair, alteration or accident.
7. No refund of the purchase price will be granted to the Purchaser, unless the Warrantor is unable
to remedy the defect aer having a reasonable number of opportunities to do so.
8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 1.800.668.3884 (US/CANADA)

8. Only the Warrantor shall perform warranty service. Any attempt to remedy the defect by anyone
else shall render this warranty void.
9. ere shall be no warranty for defects or damages caused by faulty installation or hook-up, abuse
or misuse of the equipment including exposure to excessive heat, salt or fresh water spray, or
water immersion except for equipment specically stated to be waterproof.
10. No other express warranty is hereby given and there are no warranties that extend beyond those
described herein. is warranty is expressly in lieu of any other expressed or implied warranties,
including any implied warranty of merchantability, tness for the ordinary purposes for which
such goods are used, or tness for a particular purpose, or any other obligations on the part of the
Warrantor or its employees and representatives.
11. ere shall be no responsibility or liability whatsoever on the part of the Warrantor or its em-
ployees and representatives for injury to any person or persons, or damage to property, or loss
of income or prot, or any other consequential or resulting damage which may be claimed to
have been incurred through the use or sale of the equipment, including any possible failure of
malfunction of the equipment, or part thereof.
12. e Warrantor assumes no liability for incidental or consequential damages of any kind.
8128 River Way, Delta B.C. V4G 1K5 Canada T. 604.946.9981 F. 604.946.9983 TF. 1.800.668.3884 (US/CANADA)
www.analyticsystems.com