Analytik Jena CyBi-SV User manual

Power Supply Module (CyBi-SV)
User Manual

2016 III
Registered trademarks:
CyBi®, CyBio®. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . Analytik Jena AG, Germany
TitletoallothertrademarksorbrandswhicharereferencedinthisUserManualbelongs
totheirlegalowners.
Copyright ©Copyright2016AnalytikJenaAG
Allrightsreserved.Nopartofthisdocumentationmay
beduplicated,photocopied,savedtoastoragesystem
ortransferredtoelectronicmediawithoutpriorwritten
permissionofthepublisher.
Publisher
AnalytikJenaAG
Konrad-Zuse-Straße1
D-07745Jena
Tel:+49-3641/7770
Fax:+49-3641/779279
ServiceSupport
Tel:+49-3641/779449
E-mail:[email protected]e
Ordering code number OL3402-501-25BLE00
Document type TranslationofOriginalUserManualversion
Serial number Refertoproductnameplate

IV 2016

CyBi®-Accessories 2016 1
GeneralInformation
1 General Information
1.1 General User Manual Advice
ThisUserManualinformsaboutthesetupandfunctionofthemodule.Itprovides
qualifiedoperatingpersonnelwiththeknowledgethatisrequiredtohandlethemod-
uleinasafemanner.
ThisUserManualmustbereadilyavailabletooperatingandmaintenancepersonnelat
alltimes!
1.2 Target Group
ThisUserManualaddresses:
Qualifiedandproperlytrainedexpertpersonnelwhoareabletooperatethe
moduleandprovidegeneralcare
(“Requirements for Operating Personnel” on page 12).
Employeeswithresponsibilityfor:
–theplanningofprocesssequences/operatingprocedures,
–preventivemaintenance&cleaningwork,
–safetydevices,etc.
NOTE
Theinformationcontainedhereinreflectsthelateststateofknowledgeatthemoment
ofgoingtopress.AnalytikJenaAGreservestherighttomakechangesifdeemednec-
essaryintheinterestoftechnicalprogress.

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GeneralInformation
1.3 Conventions
1.3.1 Textual Markups
Work instructions involvingatimedsequencearenumberedandmergedtoaction
unitstospecifyrelatedresults.
Enumeration involvingnotimedsequenceisshownasabullet-stylelist,sub-level
numberingorasadash-stylelist.
Safety notes aremarkedbyapictogramandasignalword
(“Warning Signs” on page 3).
Specificaction-relatedsafetynoteswillprecedetheactualinstruction.
Instructions, commands, control buttons, text fields, check boxesandthelikeare
markedasshownfor”Load“commandsample.
Optionaloutfitcomponentsorversionsaremarkedwith*.
Forgraphicdesignstylesofcross-references,youarereferredtothetablebelow:
Table 1: Graphic design styles of cross-references
Type of cross-reference Graphic style Explanatory note
Referencetoanillustration Fig. 1 Illustrationisonthe
samepage
Referencetoanillustration
andapage
Fig. 1 on page 17 Illustrationisonanother
page
Referencetoaposition
(withinanillustration)
Pos. 2,Fig. 1 Providesreferencetoa
positionwithinaspeci-
fiedillustration–illustra-
tionisonthesamepage
Referencetoaposition
(withinanillustrationanda
page)
Pos. 2,
Fig. 1 on page 17
Referencesaposition
withinaspecifiedillus-
tration–illustrationis
onanotherpage
Referencetoapagepage 1 Referencesagivenpage
Referencetoaheadlineand
apage
“Conventions” on
page 2
Referencesagiven
page,supplementedby
aheadline
Referencetoatableanda
page
Table 2, “Scope of deliv-
ery (depending on selected
model option)”, on page 7
Referencesagiventable

CyBi®-Accessories 2016 3
GeneralInformation
1.3.2 Warning Signs
WARNING
Indicatesapotentiallyhazardoussituation.
Mayresultindeathorseriousinjuryifnotavoided.
CAUTION
Dangeroussituation!
Potentialconsequences:lightormoderatephysicalinjury.
NOTICE
Dangeroussituation!
Potentialconsequences:materialdamage.
NOTE
Usefulapplicationadvice,nopotentialdangerinvolved.
NOTE
Noteregardingenvironmentalprotection.

42016CyBi
®-Accessories
GeneralInformation
1.4 Intended Purpose
Thepowersupplymoduleprovidesatoolforcentralizedsupplyofallindividualequip-
mentunitswithrequiredvoltagelevels.
ItisconnectedtolinepowersupplyviaapowercablewithPEcontact.Asetofconnec-
tioncablesisincludedforconnectionofpertainingequipmentcomponents.Theycarry
labelsontheircableendsforunequivocalassignmentofconnectionpoints.
1.5 Conforming Use
Thetermconforming use alsopresupposesthat:
themoduleisoperatedbyqualifiedandtrainedresearchandlaboratory
personnel
alloperatingrequirements,proceduralsequencesandrelatedsafetynotes
quotedordescribedinthisUserManualaredulyobserved
allspecificationsinthisManualregardingsystemstart-up,operation,preventive
maintenanceandcarearemet
applicablesafetystandardsorrulesarealwaysfulfilled.
Anyuseotherthanorinexcessoftheseruleswillberegardedasnon-conforming!The
userwillbesolelyliablefordamageresultingfromacaseofnon-conformance.
Thedefinitionfornon-conforming useincludes:
operatingthemoduleinmedicallaboratoriesofanon-researchprofile
workingwithexplosivesubstances
workinginanexplosiveatmosphere–operationinapotentiallyexplosivezoneis
prohibited
NOTE
Thepowersupplymoduleisexclusivelyintendedforelectricsupplyofsystemsandsys-
temcomponentsfromAnalytikJenaAG.

CyBi®-Accessories 2016 5
GeneralInformation
Thisshallincludecompliancewithallvalidsafetyrequirementsfortheprotectionof
personsandmaterialgoodsduringworkwithradioactive,infectious,poisonous,
corrosive,combustibleandotherhazardoussubstances.Theuserisunderobligationto
fulfilallrequirementsforlaboratoryequipmentandtheconductofpersonnelhandling
substancesofthisnatureandonthepracticesinplaceforcleanliness,sterilization,
environmentalprotectionandwastedisposal.
Theuserisadvisedtoissuespecialoperatinginstructionswherethemoduleistobe
operatedwiththeinvolvementofhazardoussubstances.Accordingly,thisUserManual
containsnosafetynotewarningofpersonalinjuryormaterialdamagecausedby
substancesbeingexamined.
ProcesscontrolmustrelyonincludedAnalytikJenaAGsoftware.Alterationsordamage
tosystemsoftwaremaygiverisetofaultsinprocessflowanddamagethemoduleorits
components.Softwareprotectionisthesoleresponsibilityoftheuser.
NOTE
CyBi®-Accessoriesmoduleoperationinvolvingdangeroussubstanceswillbeatthesole
responsibilityoftheuser!

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®-Accessories
GeneralInformation
1.6 Warranty & Liability
Theperiodofwarrantyandscopeofliabilitieswillbeasstipulatedunderbindinglaw
andprovidedforintheGeneralTermsofBusinessofAnalytikJenaAG.
Warrantywillbelimitedtorepairservicesorreplacementofdamagedparts.Itwill
excludeconsequentialdamageofanykind.Damagetowear&tearpartsandcasesof
glassbreakagearenotcoveredbywarranty.
AnydeviationfromconforminguseasdefinedinthisUserManual(operating
requirements,processsequences)willresultinrestrictedacceptanceofwarrantyor
liabilityclaimsintheeventofdamage.
Intheeventofpersonalinjuryormaterialdamage,noclaimforwarrantyandliability
willbeaccepted,unlessthemoduleisoperatedasspecifiedinsection
“Conforming Use” on page 4.
1.7 Scope of Delivery
Dependingontheselectedmodeloption,theproductcanbedeliveredin
configurationsaslistedbelow:
CyBi®-Accessories
Cabling
Documentation
Packaging
NOTE
Thisloss-of-warrantyclauseshallapplytopotentialperiodsofinterruptioninbusiness
andtoanysystemcomponentthathadnotbeendirectlyaffectedbyauthorized
warrantywork.

CyBi®-Accessories 2016 7
TechnicalData
2TechnicalData
2.1 General Data
General
Designation Powersupplymodule
Modelnumber OL3402-501-251
OL3402-503-252
1 MarketplaceEurope
2 MarketplaceUS/CN
Max.numberofequipmentunitsthat
maybeconnected
Four-viaPSPL
Dimensional & weight
Dimensional:
Widthxheightxdepth (280x100x180) mm
Weight: Approx.5,0 kg

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TechnicalData
2.2 Summary Table of Operating Data & Conditions
Operating data
Utilityclass Bench-topdevice,closedroomfacilitiesin
cleancondition
Protectionclass I
Protectiontype IP20
Inputvoltage 115/230 V50/60 Hz
Primaryfusing for115 V:2x3.15 A
for230 V:2x1.6 A
Outputvoltage 12 VAC/12 VDC;unstabilized
Secondaryfusing 2x6.3 A
Powerconsumption 150VA
Interferencesuppression EN55011(DINVDE0875,Part11)limit
valueclassA
Interferenceimmunity EN61000-6-2(industrialarea)
Storage & operating conditions
Storage&transportation:
– Permissibleambienttemperature
– Permissiblerelativeairhumidity
-10 °Cto+50 °C
85%at30°C
Operation
– Permissibleambienttemperature
– Permissiblerelativeairhumidity
+15 °Cto+35 °C
75%at30°C,noformationofconden-
sate

CyBi®-Accessories 2016 9
SafetyNotes
3SafetyNotes
3.1 General
InadditiontothesafetynotesinthisManualandlocalsafetypracticesasmaybe
applicabletosystemoperationfromcasetocase,generallyestablishedaccident
prevention,industriallaborprotectionandenvironmentalprotectionrulesmustbe
consideredanddulyobserved.
Areferencetopotentialdangercannotberegardedasreplacingtheappropriatelabor
protectionrulethatmustbeobservedineachparticularcase.
Follow these general safety rules:
Donotmakechangesinsystemengineeringdesign,unlessbyprioragreement
withAnalytikJenaAG!
Donotmanipulateordamagesoftwareorsoftwareconfigurationsettings!
Donotoperatethemodulewithsafetydevicesinadefectivestateorwithsafety
andprotectiondevicesinstalledinanonconformingmanner!
Operatethemoduleonlyatalinevoltagethatcomplieswiththelabel
specifications!
Observeprescribedmaintenanceintervals!
Useonlyaccessoryitems,consumablematerialsandsparepartsspecifiedinthis
UserManualorprovidedorrecommendedbyAnalytikJenaAG!
Serviceandrepairworkandproceduresforstartinguporshuttingdownfor
transportationmaynotbeperformedbyanyoneotherthanauthorizedservice
personnel!
Refrainfromanykindofunauthorizedconversionsorchangesinsystemsetup,
notablythoseimpactingthesafetyofpersonnelortheenvironment.
NOTE
Foryourownsafetyandtoensurefailsafe,youshouldcarefullyreadthischapterbefore
proceedingtoanykindofstart-upwork!
FollowallsafetynotesthatprecededescribedactioninthevariouschaptersofthisUser
Manual,aswellasanymessageoradvisorypromptthatmaybedisplayedonthemon-
itorscreenbycontrolandevaluationsoftwaretools.

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SafetyNotes
3.2 Standards & Guidelines
Themodulehasbeenbuilttomeetcurrentlyvalidrulesoftechnologyandgenerallyes-
tablishedrequirementsonsafetyengineering.
Themoduleanditscomponentshavebeendesignedinaccordancewithbasicsafety
andhealthrequirementsunderapplicablelaws,standardsandguidelineregulations.
CE-labellingandadeclarationofconformity(seemanufacturer)areincludedtodocu-
mentthesafetyofthemoduleanditscomponents.1
AllspecificationsrelatingtosafetyreferencetheEuropeanUnionregulationsintheir
latestbindingrevisions.
Otherspecificnationallawsandregulationsmustequallybeobserved.
1 2006/95/EGand2004/108/EG–2014/35/EUand2014/30/EU(20.04.2016).

CyBi®-Accessories 2016 11
SafetyNotes
3.3 Safety Labeling Provided at the module
Damagedormissingwarningnotesorsafetysymbolsmayleadtofaultyactionwith
consequentialinjurytopersonsormaterialdamagetoequipment!Warningnotesand
safetysymbolsmustnotberemoved!Replacedamagedwarninglabelsandsafety
symbolsimmediately!
Thefollowingsafetysymbolsareaffixedonthemodule:
NOTE
Affixedwarningnotesandsafetysymbolsareanintegralpartofthemoduleandits
componentsandmustbefollowedunderanycircumstances!
Checkwarninglabelsandsafetysymbolsforintactnessandcompletenessbeforeyou
beginanykindofstart-upaction.Donotproceedtostart-upactionifyouhave
identifiedamissingordamagedwarningnoteorsafetysymbol!
Safety symbol Meaning Comment
Warnsofa
dangerpoint
Warnsofmechanicalhaz-
ardfrommechanically
movingsystemparts
Warnsofdangerous
electricalvoltage
Refertowarningnote
Warning note Meaning Comment
Warnsofdangerouselectricalvoltage!
Refrainfromsystem
shieldingorcoverpart
removalatalltimes!
Allowrepairtobecarried
outonlybyqualified
experts!Replacedefec-
tivefusingwithafuseof
specifiedtypeinall
cases!
Factorysettingforpermittedsupplyvolt-
age!1
1 LabelshowsthemodelOL3402-501-25;115Vfactoryset(modelvariantOL3402-503-25).
Operationatadifferent
supplyvoltagemaylead
todestructionofelectri-
calorelectroniccompo-
nents!Claimsfor
warrantyorliabilitywill
benullandvoidinsuch
cases!

12 2016 CyBi®-Accessories
SafetyNotes
3.4 Requirements for Operating Personnel
Themodulemaynotbestartedup,operatedormaintainedotherthanbyduly
trainedexpertpersonnelhavingreceivedinstructionsonoperationalsafety.Such
trainingwillalsoincludefamiliarizationwiththecontentsofthisManualand
manualsofrelatedsystemcomponentsoradditionalequipmentunitsasmaybe
appropriatefromcasetocase.
Themodulemustnotbeoperatedbyminorsorpersonsundertheinfluenceof
alcohol,drugsormedication.
Asecurityschedulemustbeputinplacetoensurethatonlyauthorizedpersonnel
canworkwiththemodule.
Youareprohibitedfromeating,drinking,smokingorusingopenanakedflame
atornearthesysteminstallationsite!
3.5 Safety Requirements for Transportation & Instal-
lation
ThemodulemustbeinstalledbyservicepersonnelofAnalytikJenaAGorbyexpertper-
sonneldulytrainedandauthorizedbyAnalytikJenaAGinallcases.Youareprohibited
fromanykindofunauthorizedmountingorinstallationwork.Faultyinstallationmay
createconsiderabledanger.
Follow these general safety rules:
Thereisdangerofphysicalinjuryifmodulepartsarenotsecuredinaconforming
manner!Fortransportation,systemcomponentsmustbesecuredasprescribedin
therelevanttransportingequipmentmanualsorinthisUserManual.
Useonlyoriginalpackagingforthetransportationofsystemcomponents!Make
surethatallshippingretainersareinstalledandsystemcomponentsare
completelyemptywherenecessary.
Inordertopreventdamagetopeople'shealth,relocation(liftingandcarrying)of
systemcomponentswithinalaboratorycomplexmustbedonewithdue
considerationandobservationofcurrentlybindingbenchmarkspecificationsand
limitvaluesapplicabletotheliftingandcarryingofloadswithouttheuseofaids.
3.6 Safety Notes for Operation
3.6.1 General Advice
Operatingpersonnelareobligedtoconvincethemselvesofthepropertechnical
conditionofthemoduleanditscomponents,includingthatofsafetydevices,
beforetheycanproceedtoactionforpoweringup.Notably,thisrequirement
appliesfollowingachangein,anextensiontoorarepairofthemodule.
Donotoperatethemodule,unlessallprotectivedevicesareinplace,properly
installedandfullyfunctional.
Protectionandsafetydevicesmustnotberemoved,alteredordefeatedduring
normaloperation.

CyBi®-Accessories 2016 13
SafetyNotes
Ensureeasyaccesstothemainpowerswitch,aswellasemergencyshutdown
andlockingpointsatanytimeduringsystemoperation.
Takecarethatallventilationdevicesofthemoduleareinaproperlyfunctioning
condition.Obstructedventilationgrids,airinlet/outletslits,etc.mayresultin
malfunctionorsystemdamage.
Operatingpersonnelarerequiredtoimmediatelynotifytheownerofanychange
identifiedinthesystemandlikelyorknowntoimpactthelevelofsafety
3.6.2 Explosion Proofness, Fire Prevention
Themodulemustnotbeoperatedinanexplosiveenvironmentorusingexplosive
substances.
Itisforbiddentosmokeoruseopenfireinsideoftheoperatingroom!
Operatingpersonnelmustbedulyinformedaboutthelocationsandtheproper
handlingoffire-extinguishingequipmentintheoperatingroom.
3.6.3 Electrical
Workonelectricalandelectronicpartsofthesystemanditscomponentsmay
onlybecarriedoutbyasuitablyqualifiedelectricianandinaccordancewithlatest
bindingelectricalregulations.
Refrainfromstart-upactionofanykindifcablesaredamaged(e.g.cutsin
cabling,wornorchafedplaces)!
Observeprescribedmaintenanceintervals.
Themainpowerplugincludesaground(PE)contactthatmayonlybeconnected
toasocketwithground(PE)contact.ThePEconductormaynotbeinterrupted
(e.g.throughtheuseofavoltageregulatingtransformer).Donotuseextension
cableswithoutaPEconductor!
Powercablingmustbeinstalledinaworkmanlikemanner!
Todetachapowercablefromthemainssocket,alwaysholditbytheplug.
Undernocircumstancesmaysystemshieldingberemoved.Thereis
life-threateningdangerduetoelectricalshockifshieldingpartsareremoved!
Donotinsertobjectsintoamoduleopeningandmakesurethatnoliquidcan
penetratethroughopeningsorjointsintotheinnermodulespace.
Themainfusepreventsdangeroffirefromelectricaloverloadsituations.Donot
shortthisfuseanduseonlyalinefuseofthetypespecifiedinthisUserManual
forreplacement.
3.6.4 Fundamental Maintenance & Care Rules
Systemmaintenancemaynotbecarriedoutbyanyoneotherthanservice
personnelofAnalytikJenaAGorexpertpersonnelproperlytrainedandduly
authorizedbyAnalytikJenaAG.
Unauthorizedmaintenanceworkmaycausedamagetothemodule.Forthis
reason,operatingpersonnelarenotallowedtocarryoutworkofanykindother
thandescribedinchapter.
Alwaysturnsystempoweroffbeforeyouperformworkformaintenanceor
cleaningofthemodule.Pullthemainpowerplugfromthepowersocketatfirst.
Componentsindirectphysicalcontactwithsubstancesbeingprocessed:

14 2016 CyBi®-Accessories
SafetyNotes
3.7 Rules of Conduct in Cases of Emergency
Usethesystem’smainpowerswitch(On/Offswitch)immediatelyonnoticinga
dangeroussituationand/ordisconnectthepowerplugfromthelinesocketinthiscase!
Sincepromptreactioncansavelivesinasituationofdanger,makesurethatthe
followingrequirementsaremet:
– Operatingpersonnelmustbeawareofthelocationsandtheproperhandling
ofsafetydevices,accidentandhazardalarms,aswellasfirst-aidkitsand
emergency/rescueequipment.
–Thesystemowner/operatorwillberesponsibleforprovidingadequatetraining
foroperatingpersonnel.
–Allfirst-aiditems(medicalchest,eyewashbottles,stretchers,etc.)andfire-
fightingequipment(fireextinguishers)mustbekeptwithineasyreachand
readilyavailableatalltimes.Relatedequipmentmustbeinafault-free
conditionandundergoregularinspectionfornormaloperatingcondition.

CyBi®-Accessories 2016 15
TechnicalDescription
4 Technical Description
4.1 Setup/Components
Fig. 1: Overview
Switch
–On/Off
Identifier
–Safetysymbol
– Nameplate
– Warningnote

16 2016 CyBi®-Accessories
TechnicalDescription
4.1.1 Nameplate
Fig. 2: Nameplate
Nameplate specifications:
Manufacturerdetails
Productdesignationdetails(typedesignation,tradename)
Identificationcode(model/serialnumber)
Yearofmanufacture
4.1.2 Terminals
Fig. 3: Terminals & controls
1 XH205/1-terminalforsystemsorsystemcomponents
2 XH205/2-terminalforsystemsorsystemcomponents
3 XH205/3-terminalforsystemsorsystemcomponents
4 XH205/4-terminalforsystemsorsystemcomponents
CAUTION
Thereisdangerofinjuryorpotentialdamagetoequipmentifcablesareremovedinen-
ergizedstate!
Neverremovecablingaslongasvoltageissupplied!Makesurethatthepowersupply
moduleisactuallyinpower-offconditionanditslinepowercorddetachedfromtheline
powersocketbeforeyouremoveacablefromthemodule.
1 2 3 4

CyBi®-Accessories 2016 17
TechnicalDescription
4.1.3 Conversion of Voltage Level
Fornecessaryconversionofthepowersupplymoduletoanothervoltagelevel,thepri-
maryfusemustbereplacedandthefusesocketadapted.Todothis,proceedasfol-
lows:
1. Useasmallscrewdrivertoopenthefusesocketcompartment.
2. Replacethefuse.Afuseoffollowingtypemustbeinstalled:
–for230 V=T1,6 A
–for115 V=T3,15 A
3. Turnfusesocketontothevoltagelevelthatisavailableintheoperatingroom.
4.
Fig. 4: Fuse socket at power supply module
5. Reinsertfusesocket.
6. Replacestickerlabel.
Voltage supply has been converted.
WARNING
Pleasenotethatcontactwithvoltage-carryingpartsmayleadtophysicalinjuryoreven
death!
Turnpowersupplymoduleoffbeforeyoubeginanykindofworkdescribedhereafter.
Disconnectthepowercordfromthelinepowersocketandremovethepowercordfrom
themodule.
NOTE
Dependingonthecountryofdestination,thevoltagelevelcomesfactory-set.
NOTICE
Thereisdangerofmaterialdamagefromoperationatthewrongsupplyvoltagelevel.
Remembertoreplacethevoltagelabelaftervoltagesupplyhasbeenconvertedonthe
powersupplymodule!
180°
Indicatoroffactorysetting
Table of contents