Anderson SMARTMIX ST Series User manual

Mixer
SMARTMIX
404623
Operator's Manual
ORIGINAL NOTICE – 2019

SMARTMIX MAINTENANCE SUMMARY (SEE OPERATOR’S MANUAL SECTION 7 FOR MORE INFORMATIONS)
PLANETARY OIL CHANGE (FIRST 100 HOURS, THEN EVERY 2000 HOURS) 1- Set the machine at level. 2- Unscrew the breather to let the air in.
3- Remove any debris from the breather and clean it with a mild detergent. 4- Unscrew the drain plug and collect the oil in a container. 5- Apply new Teflon tape and put the drain plug back in. 6- Plug a well calibrated pump to the filling port and pump the exact
quantity of oil needed for your Smartmix. Refer to the table 1 on next page for quantity and type of oil corresponding to your mixer.
7- Wait one or two hours to let the oil level stabilize. At the end, oil must
around the minimum level in the tank.
8- You can countercheck the oil level by removing the inspection door on
the auger and by unscrewing de level plug. If the oil level is good, the oil will come out.
9- Add or remove oil to correct the level if required. PLANETARY GREASING (100 HOURS) : 1- Remove the inspection door 2- Locate the greasing port under the oil tank 3- Grease the planetary until grease comes out the overflow grease port.
GEARBOX OIL CHANGE (FIRST 100 HOURS, THEN EVERY 2000 HOURS) 1- Remove the drive shaft and protective guard in the front of the gearbox. 2- Unscrew the breather (1) and level plug (2) to let the air in.
3- Remove any debris from the breather and clean it with a mild detergent. 4- Unscrew the drain plug (3) and collect the oil in a container. 5- Apply new Teflon tape and put the drain plug back in. 6- Pour oil into the filling port (1) until it comes out the level plug (2)
PTO DRIVE SHAFT GREASING (50 HOURS)
1 CROSSES 50 HR 2 RING 50 HR
3* PROFILE 50 HR
4 CVJ GROUP 50 HR
DRAIN PLUG
GRAISING PORT
LEVEL PLUG
AUGER
INSPECTION DOOR
OVERFLOW GREASE PORT
BREATHER
FILLING PORT
2
3
D732
APROX 5L
(
1
,
3 US GAL.
)
C3AR
APROX 8,5L
(2,2 US GAL.)
A613R
APROX 9L
(2,4 US GAL.)
3
2
111
SECONDARY PTO TERNARY PTO QUATERNARY PTO
PRIMARY PTO
11
22
3*
4
*CAN BE EXTENDED TO 200 HOURS FOR SECONDARY/TERNARY/QUATERNARY PTO
2
2
3
SHEAR BOLT LOCATION
(SEE TABLE 1 FOR BOLT SPECIFICATIONS)
(AUGERS MUST BE RESYNCHRONIZED
FOLLOWING ILLUSTRATION BELOW)
AUGERS SYNCHRONISATION
TANK
19/07/2018 (REVISION 2) 1/2

KNIVES MAINTENANCE (100 TO 1000 HOURS)
1- When the teeth begin to fade, permute bottom knives with top
knives (#1 with #10, #2 with #9, #3 with #8, #4 with #7, #5 with #6).
2- When the teeth are cleared on all knives, grind the teeth of the knives
to get sharp edge.
3- When the tungsten liner under knives start to disappear, return all
knife to have the tungsten liner on the top.
4- Replace all knives when the cut is no longer satisfactory
SUSPENSION MAINTENANCE (100 HOURS)
OTHER GREASING OPERATIONS (200 HOURS)
Table 1
MODEL PLANETARY
MODEL
PLANETARY OIL PTO DRIVE SHAFT SHEARBOLTS TIRE SPECIFICATIONS
OIL TYPE FOR PLANETARY:
ISO 220 SYNTHETIC INDUSTRIAL GEAR OIL (E.g. Castrol Isolube EP 220, Shell Omala S4 GX 220, Mobil SHC 630) GREASE TYPE : NLG1 TYPE 2 SYNTHETIC LITHIUM GREASE (E.g. Mobil SHC460, Shell GADUS S5 V100 2) OIL TYPE FOR POWER UNIT AND HYDRAULIC JACK : AUTOMATIC TRANSMISSION (E.g. Dextron3)
LITERS US GAL. SECONDARY PT0 TERNARY PTO QUATERNARY PTO DESIGNATION PRESSURE WHEEL TORQUE
A280 PGA 1602 20,5 5,4
M10X60 CL 8.8 - - 15.0/55R17 26 PLY 7,1 bar (103 psi) 270 à 290 N m
A380 PGA 1602 20,5 5,4
M10X60 CL 8.8 15.0/55R17 26 PLY 7,1 bar (103 psi) 270 à 290 N m
A520 PGA 1602 20,5 5,4
M12X65 CL10.9 M10X60 CL 8.8 - 385/65R22.5 20 PLY 9 bar (130 psi) 270 à 290 N m
A700
PGA 1602 20,5 5,4
M12X65 CL10.9 M10X60 CL 8.8 - 275/70R22,5 double
445/45R19.5 (option) 9 bar (130 psi) 270 à 290 N m
PGA 1603 23 6,1
M10X60 CL 8.8** M10X60 CL 6.6 -
PGA 2103 24 6,3
M10X60 CL 8.8 M10X60 CL 6.6 -
A950
PGA 2102 22 5,8
M12X90 CL8.8 M14X70 CL8.8 M10X50 CL8.8
275/70R22,5 double
445/45R19.5 (option) 9 bar (130 psi) 350 à 380 N m
PGA 2103 24 6,3
AUTO. CLUTCH M10X60 CL 8.8 M8X60 CL 8.8
PGA 3002 T-301B
20
4,4
5,3 1,2 AUTO. CLUTCH M10X60 CL 8.8 M8X60 CL 8.8
A1230
PGA 2102 22 5,8
M12X90 CL8.8 M14X70 CL8.8 M10X50 CL8.8
275/70R22,5 double
445/45R19.5 (option) 9 bar (130 psi) 350 à 380 N m
PGA 2103 24 6,3
AUTO. CLUTCH M10X60 CL 8.8 M8X60 CL 8.8
PGA 3002 T-301B
20
4,4
5,3 1,2 AUTO. CLUTCH M10X60 CL 8.8 M8X60 CL 8.8
**M12X65 CL6.6 for models before 2019
#2
#7
#3
#9
#6
#5
#8
#4
#1
FLAT SIDE WITH TUNGSTEN
LINER
UPSIDE
CONVEYOR BEARINGS (NO MORE THAN ONE SHOT OF GREASE)
JACK
DIRECT DRIVE BEARINGS (NO MORE THAN ONE SHOT OF GREASE)
WALKING BEAM BUSHING (GREASE MUST BE APPLIED ON THE THREE GREASING PORTS. SEE BOTTOM VIEW ON RIGHT.)
GATE RAILS
ALL CYLINDER BUSHINGS
#10
WALKING BEAM BUSHING
BOTTOM VIEW
(SEE TABLE 1 FOR
WHEEL TORQUE
AND TIRES AIR
PRESSURE)
19/07/2018 (REVISION 2) 2/2

Anderson Group Mixer – Operator's Manual 3
Table of contents
How to reach us 5
Starting guidelines 7
Anderson limited warranty 9
About this manual 11
1 Introduction 13
1.1 Overview 14
1.2 Technical specifications 16
1.3 Optional parts 25
1.4 Machine identification 27
1.5 Safety and operating pictograms 28
2 Safety precautions 35
2.1 Basic safety guidelines 35
2.2 Safety tips for transport 38
2.3 Safety tips for hitching 40
2.4 Safety tips for maintenance and repairs 41
2.5 Safety tips for the PTO and drive shaft 43
2.6 Waste recovery 45
3 Getting started 47
3.1 Hitching to the tractor 47
3.2 Connecting the hydraulic and electrical systems 49
3.3 Connecting the drive shaft 54
3.4 Unhitching 56
3.5 Installing the SMARTControl remote 57
3.6 Testing the rotating parts 58
4 Adjustments 61
4.1 Adjusting the hitch position 61
4.2 Adjusting the jack height 62
4.3 Adjusting the cut size 64
4.4 Adjusting the hatch openings 65
4.5 Adjusting the horizontal conveyor offset 67

4 Operator's Manual – Mixer Anderson Group
4.6 Adjusting the conveyor speed 70
4.7 Adjusting the articulated support for the DG500 scale system 70
4.8 Adjusting the angle of the inclined conveyor (option) 71
4.9 Configuring the auger knives 72
5 Operation 75
5.1 Controls 75
5.2 Loading and mixing 79
5.3 Weighing 80
5.4 Distribution 81
5.5 Cleaning the magnetic extractor 81
5.6 Using the tridem axle 82
6 Troubleshooting 85
6.1 Common problems 85
6.2 Common problems with the control system 89
6.3 Replacing the shear bolts 90
7 Maintenance 97
7.1 Maintenance schedule 98
7.2 Greasing 102
7.3 Checking the tires 108
7.4 Checking the planetary oil level and changing the oil 109
7.5 Checking the gearbox oil level and changing the oil 112
7.6 Maintaining the oil tank breathers 114
7.7 Replacing the hydraulic pressure filter(SMART Control option) 114
7.8 Sharpening or replacing the knives 114
7.9 Adjusting or replacing the auger scrapers 116
7.10 Checking and adjusting the conveyor tension 118
7.11 Checking and adjusting the scrapers 120
7.12 Maintaining the jacks 121
7.13 Tightening torque 122
7.14 Cleaning 123
7.15 Storage 124

Anderson Group Mixer – Operator's Manual 5
How to reach us
When contacting us, please have the following information ready:
lThe product model and serial number;
lYour name, address and phone number;
lThe purchase date and invoice number;
lThe dealer’s name, address and phone number and the sales representative’s name;
lA detailed description of your problem.
Please always call your representative first. If your representative is absent or helping another
customer, our support team can provide immediate assistance. Anderson service department works
in partnership with your dealer. Together, we will ensure any problems you encounter are resolved
quickly and efficiently.
You can reach our service department at:
Address: ANDERSON GROUP
5125 De la Plaisance
Chesterville, QC
CANADA
Phone: [phone]
Fax: [phone]
Email: [e-mail]
Website: www.grpanderson.com

Anderson Group Mixer – Operator's Manual 7
Starting guidelines
Before starting your Anderson equipment, we strongly recommend that you:
lCarefully read and understand the contents of this manual
lFollow all safety guidelines
lFollow the start-up procedures
NOTE: This manual contains important information about
equipment maintenance and use. Please give it to the new
owner when selling or transferring it.