Anest iwata Ser-24 User manual

エアー入力（φ6）

電源入力ケーブル（3m）

エアチューブ（φ6）

ACアダプタ

本体

エア源へ

AC100V〜240Vへ

Instruction Manual

DEIONIZINGAIRBLOWGUN

SER-24

More than 2,000V AC high voltage is dealt with the product, therefore, be sure to read this manual before using the product to fully understand the functions

of this unit.

Keep the manual for future use.

■

Residual risk

Residual risk map requiring protective measures by the product user

Model: " DEIONIZINGAIRBLOWGUN: SER-24"

Residual risks are classified and described according to the definition below.

DANGER Indicates that a person is likely to die or be seriously injured if protective measures are not implemented.

WARNING Indicates that if the warning is neglected, it may result in death or serious injury.

CAUTION Indicates that if the caution is neglected, it may result in injury or property damage.

The symbols and numbers of the parts shown in the figure correspond to those listed in the "List of Residual Risks" of this product. For details on each residual risk,

refer to "Residual Risk List".

Residual risk where parts on the equipment

are not identified

DANGER 

Warning No.2,No.3,No.6

Caution 

Location

DANGER 

Warning No.5

Note 

Location

DANGER 

Warning No.4

Note 

Location

DANGER 

Warning No.1

Caution 

Optional

Airtube

Gun body

Power

input

cable

(3M)

ACAdapter

Air inlet

ToAir source

■

List of residual risks

*1. "Degree of danger" is classified and described according to the definition below.

DANGER Indicates that a person is likely to die or be seriously injured if protective measures are not implemented.

WARNING Indicates that if the warning is neglected, it may result in death or serious injury.

CAUTION Indicates that if the caution is neglected, it may result in injury or property damage.

*2. The symbols shown as "locations on equipment" are corresponding to each location listed in the "Residual Risk Map" of this product. Refer to the "Residual Risk

Map" for specific parts on the product.

No Operation

Stage Work

Required

qualification

/education

for the work

Location

on the

product

Degree of

danger *1 Contents of Degree Protective measures

implemented by users

1 Use During work CWarning

Tenosynovitis due to repeated triggering

movements. Take an adequate rest

2Use and

maintenance

In preparation

work,

During work

Not

specified Warning

Unexpected breakdowns or accidents occur when

the product is modified or parts other than genuine

parts are used.

Do not modify

Use of genuine parts

3 Use

In preparation

work,

During work

Not

specified Warning Hearing loss due to long stay in a noisy place Recommended to use of

earplugs

4Use and

maintenance

In preparation

work,

During work

AWarning

While pressurized, if tried to disconnect the hose,

air will blow out and it may result in injury.

Wear protective equipment

Remove residual pressure

5 Use

In preparation

work,

During work

BWarning There is a risk of electric shock. Periodic inspection

6 Use During work Not

specified Warning

Injury due to removed dust getting into eyes or

inhaled Wear protective equipment

■

Safety Precautions

Be sure to follow the warnings and precautions described in this instruction manual. Unconsidered air blowout or electric shock during use may cause serious physical

damage.

Be sure to observe the following symbols marked with this symbol, which are particularly important for safety. The safety items shown in this instruction

manual are the minimum necessary.

Follow the laws and regulations related to firefighting, electricity, and safety of the national and local governments, as well as the rules and regulations of each

company and place of business.

WARNING Indicates that if the warning is neglected, it may result in death or serious injury.

CAUTION Indicates that if the caution is neglected, it may result in injury or property damage.

WARNING

This product is non-explosion proof. Do not install or use the product in an atmosphere or place where flammable gases or solvents are handled.

Otherwise, ignition or explosion may result.

This product generates ozone. Do not use it in an enclosed space.

Otherwise, the ozone concentration in the enclosed space may increase, resulting in the development of chronological bronchitis, etc.

 A high voltage is applied to the electrode needle. Do not put any conductive objects such as fingers, body, wires and tools closer to

the electrode needle. Failure to do so may cause an electric shock or malfunction.

The electrode needle has a pointed tip. Handle it with care. Failure to follow may result in bodily injury.

■

Cautions

This product is designed and manufactured as parts for use in general industrial machinery.

Do not use this product for any purpose other than neutralization (neutralizing static electricity).

Do not install the product in a closed place, but install it in a well-ventilated place.

Do not disassemble or modify the product.

Do not remove the bush inside the nozzle before use. The static elimination (neutralization) effect is reduced.

Be sure not to put any foreign matter inside this product. Failure to avoid may cause a short circuit or electric leakage, resulting in a fire or electric shock.

If there is an abnormal noise or odor, smoke or heat, immediately turn off the power, unplug the power cable, and contact the distributor or the place of purchase.

If it is continuously used, there is a risk of fire or electric leakage.

Do not splash water on this product. Splashing water, washing, or using the product underwater may cause an injury, electric shock, or fire due to abnormal operation.

Do not touch the electrode needle directly.

If the power is turned on immediately after turning off the power of the product, an anomalous output occurs. When turning ON after turning OFF, provide the time

interval of 1 second or longer.

Do not wire in parallel with power lines or high-voltage lines or use the same piping. There is a risk of malfunction due to induction noise.

Do not use the attached cable for moving parts as it may break.

Do not damage the attached cable. If the cable is damaged, forcibly bent, pulled, wound, placed under a heavy object, or pinched, it may cause a fire, electric shock,

or abnormal operation due to electric leakage or conduction failure.

Do not connect or disconnect the connector while the power is on. Also, do not apply unnecessary stress to the connector. It may cause injury, damage to the device,

electric shock, and etc. due to malfunction of the device.

If the product will not be used for a long period of time, turn off the power for safety.

■

Overview

This product is an air gun type electrostatic eliminator. It can be used freely by holding it in hand.

The gun is equipped with a high-voltage power supply and an air valve, which does not require any external controller.

Ionized air is blown onto the electric-charged body to quickly and effectively neutralize the static electricity of the charged body and prevent the reattachment of dust

due to static electricity.

■

Specifications

Name of each part

Main unit (Gun)

AC Adapter (90003230)

Specifications

Main unit (Gun)

Model SER-24

Ion generation method High frequency AC corona discharge type

Product input voltage 24 V DC ± 5%

Capacity 2.4 VA

Output voltage AC 2,000V or more

Fluid used Clean air

Air pressure 0.1 - 0.6MPa

Air flow rate Max. 370L/min

Noise level *3 85dB (A)

Measuring position

1m behind the

electro

static eliminator

1.6m

above the ground

Body dimensions

164.6

L x 25W x

135.8

H (mm)

(not including connector, and hook)

Weight Approx. 200g (Power cable is not included)

Usage environment Indoor, altitude 2000m or less

Usage

Environmental

Temperature

0 - 40

Usage

Environmental

humidity

15-65% (unless no condensation)

Indicators

Green: Power supply normal,

Red:

Decrease in output power

Ozone generation

0.04 ppm or less

(200 mm from the spout, air pressure 0.3MPa)

Ion balance Within ±30V

Material Body: PBT, Nozzle: PPS

Accessories

Instruction

anual (this manual), AC

dapter,

Power

able

3 Numerical values are for reference only and are not guaranteed values.

AC adapter

Model 90003230

Rated input AC100 - 240V 50/60Hz

Rated output DC24V 1.0A

Weight Approx. 130 g

(135.8)

24.5

φ22

(140.1)

2010

13.5

12.5

電源表示LED（緑）

異常表示LED（赤）

レバー

エアー入力（φ6）

電源入力ケーブル（3m）

ノズル

フック

(164.6)

300±50 72 52

Powercable(

3M)

Lever

Hook

Nozzle

Powerindicatorlight(green)

Abnormalindicatorlight(red)

Air inlet

■

Wiring and piping

WARNING

Be sure to turn off air and power supplies when installing and connecting this product.

CAUTION

This product is a high-voltage device. Do not install or use it in a place exposed to water or oil, or in a hot or humid place.

If air containing water or oil is used, the inside of the main unit or the nozzles will become dirty, lowering the electrostatic elimination performance and

causing deterioration of the main unit.

Secure a work space when installing this product. Also, secure enough space to remove the AC adapter and cable.

Installation

This product is an electrostatic eliminator that can be freely used by holding it in hand, but it is convenient to install it by a method such as hanging the main body.

The hook can be rotated every 90 degrees. Change the orientation of the hook as necessary.

Hook

Wiring

Wire the main unit (gun) and AC adapter according to the connection diagram as shown below.

This product, SER-24, consists of an electrostatic eliminator and an AC adapter. AC adapter is not connected. Connect as shown above by the

customer before use.

Connect the power input cable of the main unit (gun) to the AC adapter.

Connect the AC adapter to a power outlet (AC100V to 240V 50/60Hz).

Piping

Connect the main unit according to the connection diagram as shown above.

Attach an air tube (O.D. 6mm) to the air fitting (push-in fitting) at the bottom of the gun and connect it to the air equipment (air compressor, blower).

Use clean air (air that does not contain water or oil).

■

Operation

WARNING

Do not use the product with the nozzle pointing toward the animal, human body, especially face or eyes. Failure to follow this may result in bodily injury. Also,

use protective goggles, masks to prevent dust from hitting a face or getting into eyes due to bounceback. There is a danger of loss of eyesight due to dust, etc.

It is recommended to wear ear plugs for health and safety. The noise level may be 80dB (A) or more depending on the operating conditions and the working

environment.

Be sure to supply air when using this product. If the power is turned on without supplying air, the internal ozone concentration will increase due to the electric

discharge, which may adversely affect the equipment and the environment.

 Never make the nozzle at the gun tip, which is connected to the internal circuit touch any conductor or live cable. It may cause electric shocks or malfunction.

CAUTION

Piezoelectric ceramics are built into the air gun. Avoid dropping or impacting. It will be the cause of the failure.

Do not use other than the genuine nozzle. Otherwise, the neutralization (static electricity elimination) effect may not be obtained, or damage may result.

Operation

1) Open the main valve of the air equipment (installed by the customer) and supply air with the specified pressure to the main body.

2) Hold the main unit with hand, point the nozzle tip toward the workpiece (object charged with static electricity to be processed), and firmly grasp the lever of the

gun (main unit) until the main unit indicator lamp lights. Ionized air is blown out from the nozzle, static electricity of charged objects placed in the air flow is

neutralized and eliminated, and dust adhering to charged objects is removed.

Normal air is blown out from the wave motion air nozzle to remove the adhered dust.

3) Loosen the hand grip and return the lever of the gun (main unit) to shut off the ionized air.

4) When stopping the operation of product, stop supplying power to the AC adapter and stop the main valve of air.

エアー入力（φ6）

電源入力ケーブル（3m）

エアチューブ（φ6）

ACアダプタ

本体

エア源へ

AC100V〜240Vへ

Air inlet

Power

input

cable

(3M)

Main Gun body

Airtube

ACAdapter

To air source

■

Maintenance and inspection

WARNING

Be sure to turn off the air and power before performing maintenance. Failure to follow this may cause an accident or malfunction.

The tip of the electrode needle is pointed. Be very careful when cleaning it.

If water, oil or paint, etc., adheres to the product, wipe it off with a cloth, etc. In particular, if it adheres to the electrode needle or the inside of nozzle, wipe it off

immediately.

If the electrode needle becomes dirty, the static elimination performance will deteriorate. When the static elimination effect gradually decreases, remove the nozzle

and clean the electrode needle and the area around the electrode needle with a cloth or brush.

Clean the needle regularly every two weeks. Failure to follow this may result in a failure of the product because the ability to eliminate static electricity will not be

fully performed.

Clean the inside of the nozzle if dirt accumulates.

The electrode needle is a consumable part. It deteriorates in performance due to wear, etc. after long-term use, and must be replaced periodically. Replace the

electrode needle every 20,000 hours of use as a guide.

How to clean the electrode needle and its surroundings

Rotate the nozzle and remove it from the main body. Clean the electrode needle and its surroundings inside the main unit (gun) with a cotton swab soaked with

alcohol (IPA). If dirt adheres to the tip of the electrode needle, the static elimination effect will be reduced. After cleaning, attach the nozzle firmly.

How to replace the electrode needle

The electrode needle a consumable part and must be replaced. When replacing the electrode needle, be sure to use the screwdriver for the electrode needle (sold

separately) in combination, and set the tightening torque to 15 to 2.0 N-cm at the time of replacement. If the torque is not correct, the screws of the main unit may

be damaged.

Other inspections

Area/part to be Inspected Details of inspection Inspection method

Inspection

frequency

Treatment of the issue found

Power input cable Is there any disconnection? Visual inspection Everyday Replacing Parts

AC adapter Is the outlet disconnected? Visual inspection Everyday Re-plug into an outlet

■

Trouble shooting

Phenomenon

Main causes Remedy

Power does not turn on Power is not turned on. Check if the AC adapter is connected to the power supply and the main unit.

Air does not come out Air is not supplied Open the main air valve

Static

electricity

elimination performance

has

deteriorated

Dirty or worn electrode needle Clean the electrode needle and the area around the needle, or replace the electrode needle.

Red LED is ON *5

Dirty or worn electrode needle Clean the electrode needle and the area around the needle, or replace the electrode needle.

Electrode short-circuited Check if there is no conductive material near the electrode needle.

Nozzle contacts the ground body Do not bring the nozzle into contact with the ground body.

Nozzle looseness Tighten the nozzle securely to the gun body.

*5. If Red LED is lit and the remedy does not solve the problem, the high-voltage transformer may be damaged or the PCB may be malfunctioning, repair is required.

■

List of spare parts

Part name Code No.

Five

pieces

of replacement

electrode

needles

90003200

Electrode needle screwdriver 90003210

Power cable 90003220

AC adapter 90003230