Ansul INERGEN 150-BAR User manual

INERGEN 150-BAR SYSTEMS
Component Sheet Library
One Stanton Street / Marinette, WI 54143-2542, USA / [phone] / www.ansul.com
Copyrig t © 2013 Tyco Fire Products LP. / All rig ts reserved. / Form No. PN416655 Component S eets

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Form No. Pages
I. COMPONENTS 1-1 – 1-24
DELE ED — — 1-1
CV-98 CYLINDER SHIPPING ASSEMBLY F-9877-5 1-1.1
CV-98 CYLINDER SHIPPING ASSEMBLY – NON- C APPROVED F-2011213 1-1.2
CV-98 CYLINDER SHIPPING ASSEMBLY – BIS APPROVALS F-2011150-1 1-2
CV-98 ELEC RIC AC UA OR F-9878-3 1-2.1
DELE ED — — 1-2.2
AU OPULSE CON ROL SYS EM F-9308-5 1-3
ANSUL AU OMAN II-C RELEASING DEVICE F-9495-4 1-3.1
SELEC OR VALVES F-99024-4 1-3.3
VALVE ELEC RIC AC UA ION F-99025-3 1-3.4
PRESSURE OPERA ED S ACKABLE AC UA OR F-2001065-1 1-3.5
BOOS ER AC UA OR F-2001066 1-3.6
HF ELEC RIC AC UA OR F-2001067 1-3.7
SELEC OR VALVE PNEUMA IC AC UA ION LINE KI F-2012053 1-3.8
BOOS ER AC UA OR/SELEC OR VALVE ADAP OR F-2002139-1 1-4
LEVER RELEASE AC UA OR F-9879-5 1-4.1
MANUAL PULL BOX F-9318-4 1-5
CABLE WI H SWAGED END FI ING F-9321-4 1-6
CORNER PULLEY F-9319-5 1-7
DUAL/ RIPLE CON ROL BOXES F-9322-3 1-8
REMO E CABLE PULL EQUALIZER F-9338-5 1-9
DELE ED — — 1-10
PRESSURE BLEEDER PLUG – 1/4 IN. F-9329-5 1-11
FLEXIBLE DISCHARGE BEND F-9306-8 1-12
CHECK VALVES F-9320-7 1-13
HEADER VEN PLUG F-9334-5 1-14
S AINLESS S EEL AC UA ION HOSE F-9496-5 1-14.1
PRESSURE REDUCER/UNION F-9311-10 1-15
PRESSURE REDUCER/NIPPLE F-9432-6 1-15.1
FLANGED PRESSURE REDUCER F-99023-2 1-15.2
ORIFICE PLA ES F-99039-1 1-15.3
SINGLE MA ING FLANGES F-99021-1 1-15.4
DISCHARGE NOZZLE – 360° F-9328-11 1-16
180° DISCHARGE NOZZLE F-99020-1 1-16.1
NOZZLE DEFLEC OR SHIELD F-94152-3 1-16.2
CYLINDER BRACKE ING F-9309-9 1-17
PRESSURE SWI CH – DPS F-9327-7 1-18
PRESSURE SWI CH – DPD -EXPLOSION-PROOF F-9324-6 1-18.1
PRESSURE SWI CH – 3PS F-9326-5 1-18.2
PRESSURE RIP F-9323-4 1-19
PRESSURE ES ASSEMBLY F-93240-3 1-20
PRESSURE OPERA ED SIREN F-99093-1 1-20.1
IME DELAY ASSEMBLY F-200179 1-20.2
NAMEPLA E – MAIN F-9331-3 1-21
NAMEPLA E – RESERVE F-9330-3 1-22
WARNING PLA E – INSIDE ROOM WI H ALARM F-9315-4 1-23
WARNING PLA E – OU SIDE ROOM WI HOU ALARM F-9314-5 1-24

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System Components
UL EX-4510 2-1-12 Page 1-1.1
REV. 5
Description
The cylinder is factory filled with INERGEN®agent. A single
cylinder may be used or multiple cylinders can be manifold-
ed together to obtain the required quantity of agent for total
flooding. The cylinder valve can be actuated electrically,
pneumatically, and/or manually with approved valve actua-
tion components. All valves are equipped with an anti-recoil
feature.
The cylinders are shipped with a maintenance record card
and protective shipping cap attached to the threaded neck
of each cylinder. This cap entirely encloses and protects
the valve while in shipment.
The equivalent length of the valve is equal to 20 ft (6.1 m)
of 1/2 in. Sch. 40 pipe.
CV-98 Valve / Cylinder Shipping Assembly
Component Material Approvals
Cylinder Steel Meets DOT 3AA2300;
Meets TC3AM176 or
TC3AAM176
Valve Brass
Safety Relief Valve Brass
Valve/Cylinder UL Listed (EX-4510);
Assembly Listed for use with
FM Approved systems
Shipping Cap Steel
Shipping Nominal Cylinder Actual INERGEN Approximate Dimension Dimension
Assembly Size Agent Quantity Weight A B
Part No. ft3(m3)ft
3m3lb (kg) in. (mm) in. (mm)
Shipping Assemblies – Red Standard Paint
426147 200 (5.7) 205 (5.8) 128 (58) 52.7 (1339) 8.5 (216)
426148 250 (7.1) 266 (7.5) 169 (77) 57.7 (1466) 9.3 (236)
426149 350 (9.9) 355 (10.1) 217 (98) 59.7 (1516) 10.7 (272)
426620 (LC) 350 (9.9) 355 (10.1) 217 (98) 60.2 (1529) 10.5 (268)
428646 435 (12.3) 439 (12.4) 260 (117.9) 66.9 (1699) 11.0 (279)
426150* (LC) 435 (12.3) 439 (12.4) 260 (117.9) 66.9 (1699) 11.0 (279)
Shipping Assemblies – Red Corrosion Resistant Paint
426256 200 (5.7) 205 (5.8) 128 (58) 52.7 (1339) 8.5 (216)
426257 250 (7.1) 266 (7.5) 169 (77) 57.7 (1466) 9.3 (236)
426258 350 (9.9) 355 (10.1) 217 (98) 59.7 (1516) 10.7 (272)
426621 (LC) 350 (9.9) 355 (10.1) 217 (98) 60.2 (1529) 10.5 (268)
426259 (LC) 435 (12.3) 439 (12.4) 260 (117.9) 66.9 (1699) 11.0 (279)
ANSUL®
* Note 1: For Shanghai version, order Part No. 430935.
Note 2: For Shanghai version requiring 172-bar cylinder (rating on cylinder not actual pressure in cylinder), order Part No. 437299.

PRESSURE
GAUGE
SAFETY
RELIEF
VALVE
VALVE
HEIGHT TO OUTLET
CENTER
002252002251
RECORD
TAG
PRESSURE
GAUGE
CYLINDER
SHIPPING CAP
VALVE SHIPPING CAP
B
A
CV-98 INERGEN Valve
The CV-98 valve has a ten (10) year warranty. The valve
requires no internal maintenance. The valve is sealed
closed and must not be disassembled. If there is ever a
malfunction of the CV-98 valve, the complete valve must be
sent back to Ansul for warranty replacement. If the exter-
nal seal is broken, the warranty is voided.
Note: Use Flexible Discharge Bend (Part No. 427082) when
attaching valve to supply pipe or manifold.
3 1/2 IN.
(89 mm)
REFERENCE
Copyright © 2012 Tyco Fire Products LP.
All rights reserved.
Form No. F-9877-05
One Stanton Street [phone]
Marinette, WI 54143-2542 www.ansul.com

System Components
UL EX-4510 2-1-12 Page 1-1.2
REV. 0
Description
The cylinder is factory filled with INERGEN agent. A single
cylinder may be used or multiple cylinders can be manifold-
ed together to obtain the required quantity of agent for total
flooding. The cylinder valve can be actuated electrically,
pneumatically, and/or manually with approved valve actua-
tion components. All valves are equipped with an anti-recoil
feature.
The cylinders are shipped with a maintenance record card
and protective shipping cap attached to the threaded neck
of each cylinder. This cap entirely encloses and protects
the valve while in shipment.
The equivalent length of the valve is equal to 20 ft (6.1 m)
of 1/2 in. Sch. 40 pipe.
CV-98 Valve / Cylinder Shipping Assembly –
Non-TC Approved for China Market
Component Material Approvals
Cylinder Steel Meets DOT 3AA2300
Valve Brass
Safety Relief Valve Brass
Valve/Cylinder UL Listed (EX-4510);
Assembly Listed for use with
FM Approved systems
Shipping Cap Steel
Shipping Nominal Cylinder Actual INERGEN Approximate Dimension Dimension
Assembly Size Agent Quantity Weight A B
Part No. ft3(m3)ft
3m3lb (kg) in. (mm) in. (mm)
Shipping Assemblies – Red Standard Paint
439037 (LC) 435 (12.3) 439 (12.4) 260 (117.9) 66.9 (1699) 11.0 (279)
ANSUL®
PRESSURE
GAUGE
SAFETY
RELIEF
VALVE
VALVE
HEIGHT TO OUTLET
CENTER
002252
002251
RECORD
TAG
PRESSURE
GAUGE
CYLINDER
SHIPPING CAP
VALVE SHIPPING CAP
B
A
CV-98 INERGEN Valve
The CV-98 valve has a ten (10) year warranty. The valve
requires no internal maintenance. The valve is sealed
closed and must not be disassembled. If there is ever a mal-
function of the CV-98 valve, the complete valve must be
sent back to Ansul for warranty replacement. If the external
seal is broken, the warranty is voided.
Note: Use Flexible Discharge Bend (Part No. 427082) when attach-
ing valve to supply pipe or manifold.
3 1/2 IN.
(89 mm)
REFERENCE
Copyright © 2012 Tyco Fire Products LP.
All rights reserved.
Form No. F-2011213
One Stanton Street [phone]
Marinette, WI 54143-2542 www.ansul.com

System Components
UL EX-4510 2-1-12 Page 1-2
REV. 1
Description
The cylinder is factory filled with INERGEN agent. A single
cylinder may be used or multiple cylinders can be manifold-
ed together to obtain the required quantity of agent for total
flooding. The cylinder valve can be actuated electrically,
pneumatically, and/or manually with approved valve actua-
tion components. All valves are equipped with an anti-recoil
feature.
The cylinders are shipped with a maintenance record card
and protective shipping cap attached to the threaded neck
of each cylinder. This cap entirely encloses and protects
the valve while in shipment.
The equivalent length of the valve is equal to 20 ft (6.1 m)
of 1/2 in. Sch. 40 pipe.
CV-98 Valve / Cylinder Shipping Assembly –
BIS Approvals
Shipping Nominal Cylinder Actual INERGEN Approximate Dimension Dimension
Assembly Size Agent Quantity Weight A B
Part No. ft3(m3)ft
3m3lb (kg) in. (mm) in. (mm)
438806 435 (12.3) 439 (12.4) 260 (117.9) 66.9 (1700) 11.0 (279)
ANSUL®
Component Material Approvals
Cylinder Steel, Red IS 7285
Epoxy CR
Paint
Valve Brass
Safety Relief Valve Brass
Valve/Cylinder UL Listed (EX-4510);
Assembly Listed for use with
FM Approved
systems
Shipping Cap Steel, Red
Epoxy CR
Paint
PRESSURE
GAUGE
SAFETY
RELIEF
VALVE
VALVE
HEIGHT TO OUTLET
CENTER
002252
002251
RECORD
TAG
PRESSURE
GAUGE
CYLINDER
SHIPPING CAP
VALVE SHIPPING CAP
B
A
CV-98 INERGEN Valve
The CV-98 valve has a ten (10) year warranty. The valve
requires no internal maintenance. The valve is sealed
closed and must not be disassembled. If there is ever a
malfunction of the CV-98 valve, the complete valve must be
sent back to Ansul for warranty replacement. If the exter-
nal seal is broken, the warranty is voided.
Note: Use Flexible Discharge Bend (Part No. 427082) when
attaching valve to supply pipe or manifold.
3 1/2 IN.
(89 mm)
REFERENCE
Copyright © 2012 Tyco Fire Products LP.
All rights reserved.
Form No. F-2011150-01
One Stanton Street [phone]
Marinette, WI 54143-2542 www.ansul.com

System Components
UL EX-4510 2-1-12 Page 1-2.1
REV. 3
Description
Electrical actuation of a CV-98 INERGEN®valve is accom-
plished by a CV-98 electric actuator interfaced through an
AUTOPULSE Control System. This actuator can be used in
hazardous environments where the ambient temperature
range is between 32 °F to 130 °F (0 °C to 54 °C). The elec-
tric actuator meets the requirements of N.E.C. Class I, Div.
1, Groups B, C, D and Class II, Div. 1, Groups E, F, G. A
maximum of two CV-98 electric actuators can be used on a
single AUTOPULSE release circuit. When using either one
or two CV-98 electric actuators, a current limiter module,
Part No. 427354, must always be used.
The Actuator Shipping Assembly contains a current limiter
module along with an installation instruction sheet.
The actuator specifications are:
Nominal Voltage
24 VDC @ .75 amps
In auxiliary or override applications, a manual cable pull
actuator can be installed on top of the CV-98 electric
actuator by removing the safety cap.
A manual lever actuator, Part No. 423309, is available for
use with the CV-98 electric actuator.
The actuator contains a standard 1/2 in. threaded female
straight connector for electrical conduit hookup.
The CV-98 electric actuator uses a replaceable
METRON®PROTRACTOR which is a device designed to
produce a high force mechanical output. The actuator is
electrically actuated and will operate within milliseconds.
The METRON PROTRACTOR must be replaced after
discharge of the INERGEN system.
CV-98 Electric Actuator
Shipping Assembly
Part No. Description
423684 CV-98 Electric Actuator
423958 Replaceable METRON
PROTRACTOR
427354 Current Limiter Module
001395
5 5/16 IN.
(13.5 cm)
1 1/8 – 18
1 1/8 – 18
1/2 IN.
CONDUIT
THREADS
CAUTION
LABEL
1 7/8 IN. HEX
(4.8 cm)
Component Material Thread Size/Type Approvals
CV-98 Electric Actuator Body: 1/2 in. Straight Female UL (E62842);
Brass on Conduit Connection Listed for use with
METRON PROTRACTOR FM Approved systems
Plunger:
Stainless Steel
ANSUL®
Copyright © 2012 Tyco Fire Products LP.
All rights reserved.
Form No. F-9878-03
One Stanton Street [phone]
Marinette, WI 54143-2542 www.ansul.com

System Components
UL EX-4510 1-5-98 Page 1-3
REV. 5
Description
The AUTOPULSE®Control System provides a range of
features and benefits, ranging from simple detection
through counting circuits.
Several models of the AUTOPULSE®Control System are
available depending on the type of hazard being protected.
Refer to the Ansul Detection and Control Application
Manual for detailed information concerning all
AUTOPULSE Control Systems.
AUTOPULSE®Control System
ANSUL, AUTOPULSE and INERGEN are trademarks of Ansul Incorporated or its affiliates.
002195
TYCO SAFETY PRODUCTS, MARINETTE, WI 54143-2542 715-735-7411 Form No. F-9308-5 ©1998 Ansul Incorporated
ANSUL®

System Components
UL EX-4510 2-1-12 Page 1-3.1
REV. 4
Description
The ANSUL AUTOMAN®II-C Releasing Device consists of
a metal enclosure which contains a spring-loaded puncture
pin release mechanism, an actuation cartridge, electrical
circuitry, and an input/output terminal strip for making elec-
trical connections. The ANSUL AUTOMAN II-C releasing
device provides automatic pneumatic actuation of the
INERGEN®System. When wired to an AUTOPULSE®
Control System, it will provide supervised electric detection
and release. It also provides manual actuation using the
strike button on the release enclosure and with the optional
remote manual cable pull station. When an AUTOPULSE
Control System is used, manual actuation is accomplished
using an electric manual pull station.
ANSUL AUTOMAN®II-C Releasing Device
RELEASE
MECHANISM
STRIKE
BUTTON
TERMINAL
BOARD
NAMEPLATE
000442
Component Approvals
ANSUL AUTOMAN II-C Releasing UL Listed
Device (EX-4510);
ANSUL AUTOMAN II-C Releasing Listed for use
Device (Explosion-Proof) with FM
Approved
systems
Shipping Assembly
Part No. Description
17728 ANSUL AUTOMAN II-C Releasing Device, 24 VDC
31492 ANSUL AUTOMAN II-C Releasing Device, Explosion-Proof, 24 VDC
32525* ANSUL AUTOMAN II-C Releasing Device, Explosion-Proof, 120 VAC
32526* ANSUL AUTOMAN II-C Releasing Device, Explosion-Proof, 240 VAC
5373 LT-30-R Nitrogen Cartridge
*Not FMRC Approved
ANSUL®
Copyright © 2012 Tyco Fire Products LP.
All rights reserved.
Form No. F-9495-04
One Stanton Street [phone]
Marinette, WI 54143-2542 www.ansul.com

System Components
UL EX-4510 2-1-12 Page 1-3.3
REV. 4
Description
Selector valves are used to direct the flow of INERGEN®
into a single hazard of a multiple hazard system.
When pneumatic actuation is required for the 1 in. and 2 in.
valves, a Stackable Actuator Assembly, Part No. 428566,
must be ordered separately.
When electric actuation is required for the 1 in. and 2 in.
valves, a Booster Actuator, Part No. 428949, must be
ordered separately.
When electric actuation is required for the 2 1/2 in., 3 in.
and 4 in. valves, a Selector Valve Electric Actuation Kit,
Part No. 426893, must be ordered separately. Note: These
selector valves cannot be pressure operated.
Selector valves can be manually operated by mounting a
lever actuator either directly onto the valve or onto the top
of the electric actuator. See Lever Release Actuator
Component Sheet for correct actuator.
Selector Valves
Component Material Thread Size/Type Approvals Equivalent Length
(Sch. 80 Pipe)
1 in. Selector Valve Bronze 1 in. NPT Female UL Listed (EX-4510); 1/2 in. – 1.9 ft (0.6 m)
(Used for 1/2 in., Listed for use with 3/4 in. – 6.4 ft (1.9 m)
3/4 in. and 1 in. FM Approved systems 1 in. – 10.4 ft (3.2 m)
pipe sizes)
2 in. Selector Valve Bronze 2 in. NPT Female UL Listed (EX-4510); 1 1/4 in. – 16.2 ft (4.9 m)
(Used for 1 1/4 in., Listed for use with 1 1/2 in. – 22.4 ft (6.8 m)
1 1/2 in. and 2 in. FM Approved systems 2 in. – 67.4 ft (20.5 m)
pipe sizes)
2 in., 2 1/2 in., 3 in. Ductile 3 in. Flange UL Listed (EX-4510); 2 in. – 17 ft (5.2 m)
Selector Valve Iron American Standard Listed for use with 2 1/2 in. – 43 ft (13.1 m)
Raised Face FM Approved systems 3 in. – 78 ft (23.8 m)
4 in. Selector Valve Ductile 4 in. Flange UL Listed (EX-4510); 4 in. – 111 ft (33.8 m)
Iron American Standard Listed for use with
Raised Face FM Approved systems
Note: The 3 in. and 4 in. flanged selector valves latch open upon actuation. They must be manually reset by pulling out the
reset knob on the side of the pressure actuator. If the valve is not reset, it will reopen the next time the system is
actuated, even if a different hazard requires protection.
Shipping Assembly
Part No. Description
427185 1 in. selector valve – threaded
427150 2 in. selector valve – threaded
857433 2, 2 1/2, 3 in. selector valve – flanged
857445 4 in. selector valve – flanged
426893 Electric actuator kit
842402 Brass cap
428566 Pressure operated stackable actuator
ANSUL®

ABCD
Valve Size Body in. (mm) in. (mm) in. (mm) in. (mm)
1 in. Threaded – 5 1/2 (140) — 2 9/16 (67) 7 (178)
1 in. NPT female
2 in. Threaded – 7 1/2 (191) — 3 1/2 (89) 8 9/16 (218)
2 in. NPT female
2 in., 2 1/2 in., Flanged – 13 (330) 5 3/4 (146) 6 1/8 (156) 16 1/4 (413)
3 in. 3 in.
4 in. Flanged – 4 in. 16 (406) 5 3/4 (146) 8 3/4 (222) 19 7/8 (505)
C
A
B
IF FLANGED
006035
PRESSURE
ACTUATOR
ASSEMBLY
3 IN. AND 4 IN. FLANGED VALVE 1 IN. AND 2 IN. THREADED VALVE
NOTE: A LEVER ACTUATOR, BRASS CAP, OR CV-98 ELECTRIC
ACTUATOR, MUST BE USED WITH EACH SELECTOR VALVE.
VALVE WILL NOT OPERATE PROPERLY WITHOUT ONE OF
THESE ON TOP OF PRESSURE ACTUATOR ASSEMBLY.
A
C
RESET
KNOB
D
D
1 1/8 – 18 UNEF
Copyright © 2012 Tyco Fire Products LP.----
All rights reserved.
Form No. F-99024-04
One Stanton Street [phone]
Marinette, WI 54143-2542 www.ansul.com

Description
Electrical actuation of an agent cylinder and/or selector
valves is accomplished by an HF electric actuator interfaced
through an AUTOPULSE Control System. This actuator can
be used in hazardous environments where the ambient tem-
perature range is between 0 °F to 130 °F (–18 °C to 54 °C).
The HF electric actuator meets the requirements of N.E.C.
Class I, Div. 1, Groups B, C, D and Class II, Div. 1, Groups
E, F, G. A maximum of two HF electric actuators can be
used on a single AUTOPULSE release circuit. When utiliz-
ing only one HF electric actuator, an in-line resistor, Part No.
73606, is required in the supervised release circuit.
The actuator specifications are:
Nominal Rated Voltage
Voltage Minimum Maximum
12 VDC @ 0.57 amps 12.0 VDC 14.0 VDC
In auxiliary or override applications, a manual-local override
valve actuator or a manual cable pull actuator can be
installed on top of the HF electric actuator by removing the
safety cap.
A reset tool is required to reset the actuator after operation.
The actuator contains a standard 1/2 in. threaded female
straight connector for electrical conduit hookup.
Shipping Assembly
Part No. Description
73327 HF electric actuator
75433 HF Reset Tool
Thread
Component Material Size/Type Approvals
HF Electric Body: 1/2 in. UL (EX-4510);
Actuator Brass Straight Listed for use
Plunger: Female with FM
Stainless Approved
Steel systems
4 1/2 IN.
(11.4 cm)
2 1/4 IN.
(5.7 cm) 001395
006037
Ø 2.50
3.025
1 1/4 – 18 UNEF
1 1/8 – 18 UNEF
Description
The Booster Actuator, Part No.
428949, is used when electric actua-
tion is required on the selector valve
or the CV-98 cylinder valve. The
actuator mounts directly to the com-
ponent and then a HF electric actua-
tor mounts to the top of the booster
actuator.
The Booster Actuator requires reset-
ting after actuation. A Reset Tool,
Part No. 429847, is available for this
use.
System Components
UL EX-4510 2-1-12 Page 1-3.4
REV. 3
Valve Electric Actuation
ANSUL®
1 1/4 – 18
Copyright © 2012 Tyco Fire Products LP.
All rights reserved.
Form No. F-99025-03
One Stanton Street [phone]
Marinette, WI 54143-2542 www.ansul.com