ANTTI-TEOLLISUUS OY 200 User manual

Installation and Operating
Instructions
VULCAN M10 DRYER
HEATERS
(HIPRESS & VACBOOST)
200, 300, 400, 500, 700, 1000,
1400, 2000
408100 (en)
11-2016
ANTTI-TEOLLISUUS OY
Koskentie 89
FI-25340 Kanunki, Salo
Tel. [phone]
Fax [phone]
E-mail: antti@antti-teollisuus.
www.antti-teollisuus.

DRYER HEATER TYPE ......................................................................................................................................... 3
Lifting the dryer heater into position ....................................................................................................................... 3
GENERAL INFORMATION ABOUT DRYING OF GRAIN ...................................................................................... 4
POSITIVE PRESSURE DRYING ........................................................................................................................... 4
VACUUM DRYING ................................................................................................................................................. 5
PURSUED CONFIGURATION ............................................................................................................................... 6
PRESENTATION OF THE MACHINERY ............................................................................................................... 8
Spare part drawing 200 ....................................................................................................................................... 10
Spare part drawing 300 ....................................................................................................................................... 12
Spare part drawing 400 ....................................................................................................................................... 14
Spare part drawing 500 ....................................................................................................................................... 16
Spare part drawing 700 ....................................................................................................................................... 18
Spare part drawing 1000 ..................................................................................................................................... 20
Spare part drawing, outlet cone 700/1000 A72163 ............................................................................................. 22
Assembly drawing, outlet cone 700/1000 A72163 .............................................................................................. 25
Spare part drawing 1400 ...................................................................................................................................... 26
Spare part drawing 2000 ...................................................................................................................................... 28
Spare part drawing, outlet cone 1400/2000 A75038 .......................................................................................... 30
Assembly drawing, outlet cone 1400/2000 A75038 ............................................................................................ 32
Installing the shield on the 1400/2000 burners..................................................................................................... 34
Vulcan 200 and 300 kW dimension drawing, Positive pressure........................................................................... 36
Vulcan 200 and 300 kW dimension drawing, Vacuum.......................................................................................... 37
Vulcan 400 and 500 kW dimension drawing, Positive pressure........................................................................... 38
Vulcan 400 and 500 kW dimension drawing, Vacuum.......................................................................................... 39
Vulcan 700 kW dimension drawing, Positive pressure......................................................................................... 40
Vulcan 700 and 1000 kW dimension drawing, Vacuum........................................................................................ 41
Vulcan 1000 kW dimension drawing, Positive pressure....................................................................................... 42
Vulcan 1400 and 2000 kW dimension drawing, Vacuum....................................................... 43
INSTALLATION .................................................................................................................................................... 44
1. Lifting the dryer heater into position ................................................................................................................. 45
2. Installing the air and ue pipes......................................................................................................................... 45
Grain pocket in the air pipe................................................................................................................................... 46
3. Oil burner and pipes ......................................................................................................................................... 47
4. Locating the sensors and safety devices on a positive pressure heater .......................................................... 48
5. Locating the sensors and safety devices on a vacuum heater......................................................................... 48
6. Installing the temperature measuring facility .................................................................................................... 49
7. Installing the vacuum sensor............................................................................................................................ 50
8. Installing the re thermostat ............................................................................................................................. 51
9. Installing the constant temperature regulators in the positive pressure heaters 700 and 1000 with single
drive motor........................................................................................................................................................ 52
OPERATING INSTRUCTIONS FOR THE DRYER HEATER ............................................................................... 53
Adjusting the output.............................................................................................................................................. 53
SERVICING.......................................................................................................................................................... 54
Annual service...................................................................................................................................................... 54
Service during the operation................................................................................................................................. 55
GUARANTEE ....................................................................................................................................................... 55
MALFUNCTIONS DURING OPERATION: ........................................................................................................... 56
EU Declaration of Conformity............................................................................................................................... 60
CONTENTS

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Vulcan M10
Dryer Heater
DRYER HEATER TYPE
This book deals with positive pressure and vacuum dryer heaters in the VULCAN range. Refer to the nameplate
afxed to the side of the machine for detailed information about the type of your heater. Always notify the seller
and the service personnel of the information in the nameplate to ensure quick assistance in case of malfunction
and when ordering spare parts. To have this data available whenever required, write it down in the corresponding
place on this page.
Lifting the dryer heater into position
- While lifting the heater, observe the following:
- use all lifting lugs
- ensure that the lifting gear stays in position in the lugs
- only use hoists with sufcient lifting capacity
- never go under or too near the device to be lifted
- Lift the heater without the burner into the place presented in the installation drawing or plan. Because the founda-
tion must be level and steady, there is no need to attach the heater to its bed. Attach the blowers rmly in place.
- On the heaters 200–500, the transport support must be removed before putting the blower cone or the suction
net in place.
The maximum temperatures and oil volumes given in the nameplate must be observed, and they must not be
exceeded. Look up the maximum oil consumption for each pressure and nozzle size combination in the table at
the end of this manual.
Output
kW
Centre-part of the heater with
cone
Blower cone Blower Suction net + at-
tachment strips
200 425 kg 55 kg 5,5 kW 170 kg 16 kg
300 414 kg 55 kg 7,5 kW 178 kg 16 kg
400 489 kg 51 kg 11 kW 345 kg 16 kg
500 483 kg 51 kg 15 kW 374 kg 16 kg
Output
kW
Centre-part of the heater with
cone
Blower cone Blower Suction net + at-
tachment strips
Outlet cone
700 1735 kg 131 kg 2x 7,5 kW 178 kg=356 kg 24 kg 198 kg
1000 1735 kg 131 kg 2x 15 kW 374 kg=748 kg 24 kg 198 kg
1400 2300 kg 373 kg
2000 2380 kg 373 kg

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Vulcan M10
Dryer Heater
Dryer and positive pressure heater
GENERAL INFORMATION ABOUT DRYING OF GRAIN
The idea of hot air drying is to conduct warm air through the grain and to evaporate moisture from both the surface
and the inside of the corn. The air is routed via pipe or air duct to the drying sections, where the actual drying
process takes place. The moist air is led from the drying sections to the outlet air channel, and from there via the
pipes to the atmosphere. Two alternative methods can be applied for the process, positive pressure and vacuum
drying. The maximum temperature of the drying air can be up to 100°C.
POSITIVE PRESSURE DRYING
- The positive pressure heater is intended for warming up the drying air and blowing it under pressure through
the dryer.
Outlet air pipe
Drying air pipe
Suction air pipe
Airow adjuster
Protective net
Air channel
Drying section

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Dryer and vacuum heater + radial blowers
Dryer and vacuum heater + axial blowers
VACUUM DRYING
- The vacuum heater is intended for warming up the drying air in a grain dryer. The blower unit or units generate
an airow through the heater and the dryer.
Airow adjuster
Replacement air valve

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Installing the heater
PURSUED CONFIGURATION
The normal operating environment is an element silo dryer made of steel with a vacuum heater or a positive pres-
sure heater for the generation of heat. A grain dryer of section type is placed inside the building and the inlet and
outlet air pipes are located on the opposite sides of the dryer building.
The heater can be positioned so that the air will be conducted through the air duct into the dryer's air channel.
Alternatively, the air duct can be extended down to the ground enabling the heater to be connected directly to the
dryer by its conversion cone; in general 700-1,000 kW.
As the blower units are presented in greater detail in the separate manual 408099, this manual only deals with
them briey.
The debris pipe from the pre-cleaner must be equipped with a cyclone or equivalent for separation of debris. The
separator must be located on the same side as the outlet air pipe or ingress of dust or debris into the suction open-
ing of the heater/blower must be prevented by some other means.
The inlet air is heated by means of a vacuum heater or a positive pressure heater located in a separate masonry
heater room. This heater room can be built either right beside the dryer or near it, but only if the following require-
ments are met:

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The suction opening of the 200-300 kW range heaters’ blowers can be turned to the opposite side. De-
spite being turned, the elevation of the suction opening and the outlet connector will remain the same. The
blower cone must also be turned with the blower. The burner connector is also available for the opposite
side. Image: the C-model heater.
PRESENTATION OF THE MACHINERY
The heater is delivered in several parts. The sub-assemblies of the vacuum heater are different from those of the
positive pressure heater.
In the 200-500 kW heaters the outlet cone is attached to the heat exchanger.
- The other components of the vacuum heater are: suction net, oil burner, oil burner cover, ue pipes, aspirator
with equipment, and the required installation material.
- The other components of the positive pressure heater are: suction cone, blower with equipment, oil burner, oil
burner cover, ue pipes, and the required installation material.
Delivery of the 700-1,000 kW heaters comprises:
- Components of the vacuum heater: heat exchanger, outlet cone, suction net, oil burner, oil burner cover, ue
pipes, aspirators with equipment, and the required installation material.
- Components of the positive pressure heater: heat exchanger, outlet cone, blower cone, blowers with equipment,
oil burner, oil burner cover, ue pipes and the required installation material.
In addition the air pipe/pipes must also be xed. The electric installation in the control centre of the grain dryer
must be performed by an electrician. In addition is required a light-oil tank and a pipeline from the oil tank to the
oil burner which complies with the regulations.

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Dryer Heater
Available with different options; the orientations of the burner and the blower can be selected freely. Im-
age: the C-model heater.
Available with different options; the orientation of the burner can be selected freely. Image: the C-model
heater.
The handedness of the heaters; vacuum heaters and positive pressure heaters
Agrosec Hipress Agrosec Vacboost

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Vulcan M10
Dryer Heater
Spare part drawing 200
Spare part drawing 200

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Vulcan M10
Dryer Heater
Part Item Denomination Dwg. no. Pcs. Weight
1 A72557 HEATER JACKET LOWER 200 KW 10 A72557 1 68.2
2 A72562 HEATER JACKET UPPER 200 KW 10 A72562 1 37.9
3 A72565 HEATER JACKET SIDE BURNER 200 KW 10 A72565 1 15.6
4 A72566 HEATER JACKET SIDE FLUE 200 KW 10 A72566 1 30.3
5 A72490 HEATER EXCHANGER 200 KW 10 A72490 1 160
6 A72538 HEATER OUTLET CONE 200-500 KW 10 A72538 1 43.3
7 508418 ADAPTER FOR AIR DUCT D630/800 A/J 31904 1 6.3
8 A72639 HEATER BLOWER CONE 200 KW M10 positive pressure
heater
A72639 1 54.6
9 A72460 BLOWER RIGHT LG 7.5kW M10 A72460 1 178
10 A72720 HEATER SMOKE BLOCK 200-500 KW M10 A72720 11 0.5
11 A72625 HEATER EXCHANGER WELD SWEEP DOOR 200 KW
10
A72625 1 9.1
12 A72537 HEATER JACKET DOOR 200 KW M10 A72537 1 11.2
13 A72838 NAMEPLATE HEATER 200 KW M10 A72838 2 2.6
14 A72629 HEATER BURNER COVER ATTACH 200-500 KW A72629 1 0.7
15 800091 OIL BURNER OILON KP-26H II 330/9533 4,5+2 GALL 1 26
16 A72638 HEATER BURNER COVER 200-500 KW A72638 1 8.6
17 A72082 DR HEATER TUBUL OVERPRESSURE HATCH A1000 A72082 1 6.7
18 42251 GRAIN PIPE BAND 2-PART L/L D250 42251 1 0.4
19 104243 SOCKET SCREW M6X70 AM 2
20 110530 NUT M6 DIN 934 2
21 A72543 HEATER EXPLOSION HATCH 200-500 KW 10 A72543 1 3.7
22 A73001 HEATER TUBE SHUTTER WELD ASSEMBLY 200 KW
M10
A73001 8 0.2
23 A72958 HEATER AIR RESTRICTOR PLATE 200 KW M10 A72958 2 4.8
24 A72957 HEATER AIR RESTRICTOR ANGULAR SUPPORT 200
KW M10
A72957 12 0.1
25 A72674 HEATER SUCTION NET ATTACH SHORT 200-500 KW
M10
in vacuum heater A72674 2 1.3
26 A72675 HEATER SUCTION NET ATTACH SHORT 200-500 KW
M10
in vacuum heater A72675 2 2.5
27 A72140 DR HEATER TUBUL SUCT NET A1000 in vacuum heater A72140 1 7.7
28 115550 GLASS FIBRE BAND 6X15 MM 3
29 115579 CERAMIC BAND KERABAND 3x9 24
30 800110 TUBE BRUSH 30X160 L=1200 1 0.65

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Spare part drawing 300
Spare part drawing 300

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Dryer Heater
Part Item Denomination Dwg. no. Pcs. Weight
1 A72557 HEATER JACKET LOWER 300 KW 10 A72557 1 68.2
2 A72562 HEATER JACKET UPPER 300 KW 10 A72562 1 37.9
3 A72565 HEATER JACKET SIDE BURNER 300 KW 10 A72565 1 15.6
4 A72566 HEATER JACKET SIDE FLUE 300 KW 10 A72566 1 30.3
5 A72490 HEATER EXCHANGER 300 KW 10 A72490 1 160
6 A72538 HEATER OUTLET CONE 200-500 KW 10 A72538 1 43.3
7 508418 ADAPTER FOR AIR DUCT D630/800 A/J 31904 1 6.3
8 A72639 HEATER BLOWER CONE 300 KW M10 positive pres-
sure heater
A72639 1 54.6
9 A72460 BLOWER RIGHT LG 7.5kW M10 A72460 1 178
10 A72720 HEATER SMOKE BLOCK 200-500 KW M10 A72720 15 0.5
11 A72625 HEATER EXCHANGER WELD SWEEP DOOR 300 KW 10 A72625 1 9.1
12 A72537 HEATER JACKET DOOR 300 KW M10 A72537 1 11.2
13 A72838 NAMEPLATE HEATER 300 KW M10 A72838 2 2.6
14 A72629 HEATER BURNER COVER ATTACH 200-500 KW A72629 1 0.7
15 800091 OIL BURNER OILON KP-26H II 330/9533 4,5+2 GALL 1 26
16 A72638 HEATER BURNER COVER 200-500 KW A72638 1 8.6
17 A72082 DR HEATER TUBUL OVERPRESSURE HATCH A1000 A72082 1 6.7
18 42251 GRAIN PIPE BAND 2-PART L/L D250 42251 1 0.4
19 104243 SOCKET SCREW M6X70 AM 2
20 110530 NUT M6 DIN 934 2
21 A72543 HEATER EXPLOSION HATCH 200-500 KW 10 A72543 1 3.7
22 A72674 HEATER SUCTION NET ATTACH SHORT 200-500 KW M10 in vacuum
heater
A72674 2 1.3
23 A72675 HEATER SUCTION NET ATTACH SHORT 200-500 KW M10 in vacuum
heater
A72675 2 2.5
24 A72140 DR HEATER TUBUL SUCT NET A1000 in vacuum
heater
A72140 1 7.7
25 115550 GLASS FIBRE BAND 6X15 MM 3
26 115579 CERAMIC BAND KERABAND 3x9 24
27 800110 TUBE BRUSH 30X160 L=1200 1 0.65

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Dryer Heater
Spare part drawing 400
Spare part drawing 400

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Dryer Heater
Part Item Denomination Dwg. no. Pcs. Weight
1 A72515 HEATER JACKET LOWER 400 KW 10 A72515 1 63
2 A72516 HEATER JACKET UPPER 400 KW 10 A72516 1 45.7
3 A72517 HEATER JACKET SIDE BURNER 400 KW 10 A72517 1 16.3
4 A72522 HEATER JACKET SIDE FLUE 400 KW 10 A72522 1 38
5 A72486 HEATER EXCHANGER 400 KW 10 A72486 1 207.3
6 A72538 HEATER OUTLET CONE 200-500 KW 10 A72538 1 43.3
7 508418 ADAPTER FOR AIR DUCT D630/800 A/J 31904 1 6.3
8 A72547 HEATER BLOWER CONE 400 KW M10 positive pressure
heater
A72547 1 51
9 22436 HEATER BLOWER 11 KW NORMAL alternative, for vac-
uum and positive
pressure heaters
22436 1 345
9 22439 HEATER BLOWER 11 KW LEFT alternative, for vac-
uum and positive
pressure heaters
22439 1 345
10 A72720 HEATER SMOKE BLOCK 200-500 KW M10 A72720 18 0.5
11 A72542 HEATER EXCHANGER WELD SWEEP DOOR 400
KW 10
A72542 1 17
12 A72521 HEATER JACKET DOOR 400 KW M10 A72521 1 16.5
13 A72839 NAMEPLATE HEATER 400 KW M10 A72839 2 3.7
14 A72629 HEATER BURNER COVER ATTACH 200-500 KW A72629 1 0.7
15 800098 OIL BURNER OILON KP-50H 5,5+3 GALL 1 32
16 A72638 HEATER BURNER COVER 200-500 KW A72638 1 8.6
17 A72082 DR HEATER TUBUL OVERPRESSURE HATCH A1000 A72082 1 6.7
18 42251 GRAIN PIPE BAND 2-PART L/L D250 42251 1 0.4
19 104243 SOCKET SCREW M6X70 AM 2
20 110530 NUT M6 DIN 934 2
21 A72543 HEATER EXPLOSION HATCH 200-500 KW 10 A72543 1 3.7
22 A72674 HEATER SUCTION NET ATTACH SHORT 200-500
KW M10
in vacuum heater A72674 2 1.3
23 A72675 HEATER SUCTION NET ATTACH SHORT 200-500
KW M10
in vacuum heater A72675 2 2.5
24 A72140 DR HEATER TUBUL SUCT NET A1000 in vacuum heater A72140 1 7.7
25 115550 GLASS FIBRE BAND 6X15 MM 4.5
26 115579 CERAMIC BAND KERABAND 3x9 25
27 800110 TUBE BRUSH 30X160 L=1200 1 0.65

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Dryer Heater
Spare part drawing 500
Spare part drawing 500

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Vulcan M10
Dryer Heater
Part Item Denomination Dwg. no. Pcs. Weight
1 A72515 HEATER JACKET LOWER 500 KW 10 A72515 1 63
2 A72516 HEATER JACKET UPPER 500 KW 10 A72516 1 45.7
3 A72517 HEATER JACKET SIDE BURNER 500 KW 10 A72517 1 16.3
4 A72522 HEATER JACKET SIDE FLUE 500 KW 10 A72522 1 38
5 A72486 HEATER EXCHANGER 500 KW 10 A72486 1 207.3
6 A72538 HEATER OUTLET CONE 200-500 KW 10 A72538 1 43.3
7 508418 ADAPTER FOR AIR DUCT D630/800 A/J 31904 1 6.3
8 A72547 HEATER BLOWER CONE 500 KW M10 positive pressure
heater
A72547 1 51
9 22472 HEATER BLOWER 15 KW NORMAL alternative, for vac-
uum and positive
pressure heaters
22472 1 374
9 22473 HEATER BLOWER 15 KW LEFT alternative, for vac-
uum and positive
pressure heaters
22473 1 374
10 A72720 HEATER SMOKE BLOCK 200-500 KW M10 A72720 18 0.5
11 A72542 HEATER EXCHANGER WELD SWEEP DOOR 500
KW 10
A72542 1 17
12 A72521 HEATER JACKET DOOR 500 KW M10 A72521 1 16.5
13 A72840 NAMEPLATE HEATER 500 KW M10 A72840 2 3.7
14 A72629 HEATER BURNER COVER ATTACH 200-500 KW A72629 1 0.7
15 800098 OIL BURNER OILON KP-50H 5,5+3 GALL 1 32
16 A72638 HEATER BURNER COVER 200-500 KW A72638 1 8.6
17 A72082 DR HEATER TUBUL OVERPRESSURE HATCH A1000 A72082 1 6.7
18 42251 GRAIN PIPE BAND 2-PART L/L D250 42251 1 0.4
19 104243 SOCKET SCREW M6X70 AM 2
20 110530 NUT M6 DIN 934 2
21 A72543 HEATER EXPLOSION HATCH 200-500 KW 10 A72543 1 3.7
22 A72674 HEATER SUCTION NET ATTACH SHORT 200-500
KW M10
in vacuum heater A72674 2 1.3
23 A72675 HEATER SUCTION NET ATTACH SHORT 200-500
KW M10
in vacuum heater A72675 2 2.5
24 A72140 DR HEATER TUBUL SUCT NET A1000 in vacuum heater A72140 1 7.7
25 115550 GLASS FIBRE BAND 6X15 MM 4.5
26 115579 CERAMIC BAND KERABAND 3x9 25
27 800110 TUBE BRUSH 30X160 L=1200 1 0.65

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Vulcan M10
Dryer Heater
Spare part drawing 700
Spare part drawing 700

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Dryer Heater
Part Item Denomination Dwg.
no.
Pcs Weight
1 A72867 DRYER HEATER TUBE OUTER JACKET COVER 1000/700
M10
A72867 1 179
2 A72865 DRYER HEATER TUBE OUTER JACKET BURNER
1000/700 M10
A72865 1 35.2
3 A72866 DRYER HEATER TUBE OUTER JACKET FLUE 1000/700 M10 A72866 1 71
4 A73973 DRYER HEATER TUBE HEAT EXCHANGER 1000/700 M12 A73973 1 518
5 A72163 DRYER HEATER TUBE CONE 1000/700 M10 A72163 1 198
6 504801 AIR PIPE SLEEVE FOR PARTS MF 1250 1 8
7 508416 AIR PIPE ADAPTER RCLU D1250/1000 1 18
8 A72099 DRYER HEATER BLOWER CONE 1000/700 M10 positive
pressure
heater
A72099 1 130
9 A72459 BLOWER INTERM PLATE LONG LG 5.5kW/7.5kW M10 option for
vacuum heater
A72459 4 1
10 A72462 BLOWER INTERM PLATE SHORT LG 5.5kW/7.5kW M10 option fo
vacuum heater
A72462 4 0.2
11 A72460 BLOWER RIGHT LG 7.5kW M10 A72460 1 178
12 A72990 BLOWER LEFT LG 7.5kW M10 A72990 1 178
13 A73990 DRYER HEATER SMOKE BLOCK SECONDARY 700/1000
M12
A73990 13 2.4
14 A73984 DRYER HEATER CLEANING DOOR WELDED 700/1000
M12
A73984 1 22.8
15 A72864 DRYER HEATER TUBE OUTER JACKET DOOR 1000/700 M10 A72864 1 33.6
16 A72841 NAMEPLATE HEATER 700 KW M10 A72841 2 4.1
17 41734 DR HEATER 1000 BURNER COVER OIL 41734 1 9.2
18 A72656 HEATER BURNER ADPATER A1000 A700 KP-50 A72656 1 5.3
19 800098 OIL BURNER OILON KP-50H 5,5+3 GALL 1 32
20 A70238 RAIN COVER BURNER ASSEMBLED. A-500 - A-1500 A70238 1 14
21 A72082 DR HEATER TUBUL OVERPRESSURE HATCH A1000 A72082 1 6.7
22 42251 GRAIN PIPE BAND 2-PART L/L D250 42251 1 0.4
23 104243 SOCKET SCREW M6X70 AM 2
24 110530 NUT M6 DIN 934 2
25 A72543 HEATER EXPLOSION HATCH 200-500 KW 10 A72543 1 3.7
26 A72140 DR HEATER TUBUL SUCT NET A1000 in vacuum
heater
A72140 3 7.7
27 115550 GLASS FIBRE BAND 6X15 MM 5.5
28 115579 CERAMIC BAND KERABAND 3x9 41
29 A72179 TUBE BRUSH 40X240 L=2300 A72179 1 4.4
30 A73971 DRYER HEATER TUBE OUTER UPPER/LOWER FRAME
ASSEMBLY
A73971 2 0.9
31 A71827 DRYER HEATER TUBE OUTER SIDE FRAME ASSEMBLY
A1000
A71827 1 3

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Vulcan M10
Dryer Heater
Spare part drawing 1000
Spare part drawing 1000