ANTTI-TEOLLISUUS OY 200 User manual

Installation and Operating
Instructions
VULCAN M10 DRYER
HEATERS
(HIPRESS & VACBOOST)
200, 300, 400, 500, 700, 1000,
1400, 2000
408100 (en)
11-2016
ANTTI-TEOLLISUUS OY
Koskentie 89
FI-25340 Kanunki, Salo
Tel. [phone]
Fax [phone]
E-mail: antti@antti-teollisuus.
www.antti-teollisuus.

DRYER HEATER TYPE ......................................................................................................................................... 3
Lifting the dryer heater into position ....................................................................................................................... 3
GENERAL INFORMATION ABOUT DRYING OF GRAIN ...................................................................................... 4
POSITIVE PRESSURE DRYING ........................................................................................................................... 4
VACUUM DRYING ................................................................................................................................................. 5
PURSUED CONFIGURATION ............................................................................................................................... 6
PRESENTATION OF THE MACHINERY ............................................................................................................... 8
Spare part drawing 200 ....................................................................................................................................... 10
Spare part drawing 300 ....................................................................................................................................... 12
Spare part drawing 400 ....................................................................................................................................... 14
Spare part drawing 500 ....................................................................................................................................... 16
Spare part drawing 700 ....................................................................................................................................... 18
Spare part drawing 1000 ..................................................................................................................................... 20
Spare part drawing, outlet cone 700/1000 A72163 ............................................................................................. 22
Assembly drawing, outlet cone 700/1000 A72163 .............................................................................................. 25
Spare part drawing 1400 ...................................................................................................................................... 26
Spare part drawing 2000 ...................................................................................................................................... 28
Spare part drawing, outlet cone 1400/2000 A75038 .......................................................................................... 30
Assembly drawing, outlet cone 1400/2000 A75038 ............................................................................................ 32
Installing the shield on the 1400/2000 burners..................................................................................................... 34
Vulcan 200 and 300 kW dimension drawing, Positive pressure........................................................................... 36
Vulcan 200 and 300 kW dimension drawing, Vacuum.......................................................................................... 37
Vulcan 400 and 500 kW dimension drawing, Positive pressure........................................................................... 38
Vulcan 400 and 500 kW dimension drawing, Vacuum.......................................................................................... 39
Vulcan 700 kW dimension drawing, Positive pressure......................................................................................... 40
Vulcan 700 and 1000 kW dimension drawing, Vacuum........................................................................................ 41
Vulcan 1000 kW dimension drawing, Positive pressure....................................................................................... 42
Vulcan 1400 and 2000 kW dimension drawing, Vacuum....................................................... 43
INSTALLATION .................................................................................................................................................... 44
1. Lifting the dryer heater into position ................................................................................................................. 45
2. Installing the air and ue pipes......................................................................................................................... 45
Grain pocket in the air pipe................................................................................................................................... 46
3. Oil burner and pipes ......................................................................................................................................... 47
4. Locating the sensors and safety devices on a positive pressure heater .......................................................... 48
5. Locating the sensors and safety devices on a vacuum heater......................................................................... 48
6. Installing the temperature measuring facility .................................................................................................... 49
7. Installing the vacuum sensor............................................................................................................................ 50
8. Installing the re thermostat ............................................................................................................................. 51
9. Installing the constant temperature regulators in the positive pressure heaters 700 and 1000 with single
drive motor........................................................................................................................................................ 52
OPERATING INSTRUCTIONS FOR THE DRYER HEATER ............................................................................... 53
Adjusting the output.............................................................................................................................................. 53
SERVICING.......................................................................................................................................................... 54
Annual service...................................................................................................................................................... 54
Service during the operation................................................................................................................................. 55
GUARANTEE ....................................................................................................................................................... 55
MALFUNCTIONS DURING OPERATION: ........................................................................................................... 56
EU Declaration of Conformity............................................................................................................................... 60
CONTENTS

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Vulcan M10
Dryer Heater
DRYER HEATER TYPE
This book deals with positive pressure and vacuum dryer heaters in the VULCAN range. Refer to the nameplate
afxed to the side of the machine for detailed information about the type of your heater. Always notify the seller
and the service personnel of the information in the nameplate to ensure quick assistance in case of malfunction
and when ordering spare parts. To have this data available whenever required, write it down in the corresponding
place on this page.
Lifting the dryer heater into position
- While lifting the heater, observe the following:
- use all lifting lugs
- ensure that the lifting gear stays in position in the lugs
- only use hoists with sufcient lifting capacity
- never go under or too near the device to be lifted
- Lift the heater without the burner into the place presented in the installation drawing or plan. Because the founda-
tion must be level and steady, there is no need to attach the heater to its bed. Attach the blowers rmly in place.
- On the heaters 200–500, the transport support must be removed before putting the blower cone or the suction
net in place.
The maximum temperatures and oil volumes given in the nameplate must be observed, and they must not be
exceeded. Look up the maximum oil consumption for each pressure and nozzle size combination in the table at
the end of this manual.
Output
kW
Centre-part of the heater with
cone
Blower cone Blower Suction net + at-
tachment strips
200 425 kg 55 kg 5,5 kW 170 kg 16 kg
300 414 kg 55 kg 7,5 kW 178 kg 16 kg
400 489 kg 51 kg 11 kW 345 kg 16 kg
500 483 kg 51 kg 15 kW 374 kg 16 kg
Output
kW
Centre-part of the heater with
cone
Blower cone Blower Suction net + at-
tachment strips
Outlet cone
700 1735 kg 131 kg 2x 7,5 kW 178 kg=356 kg 24 kg 198 kg
1000 1735 kg 131 kg 2x 15 kW 374 kg=748 kg 24 kg 198 kg
1400 2300 kg 373 kg
2000 2380 kg 373 kg

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Vulcan M10
Dryer Heater
Dryer and positive pressure heater
GENERAL INFORMATION ABOUT DRYING OF GRAIN
The idea of hot air drying is to conduct warm air through the grain and to evaporate moisture from both the surface
and the inside of the corn. The air is routed via pipe or air duct to the drying sections, where the actual drying
process takes place. The moist air is led from the drying sections to the outlet air channel, and from there via the
pipes to the atmosphere. Two alternative methods can be applied for the process, positive pressure and vacuum
drying. The maximum temperature of the drying air can be up to 100°C.
POSITIVE PRESSURE DRYING
- The positive pressure heater is intended for warming up the drying air and blowing it under pressure through
the dryer.
Outlet air pipe
Drying air pipe
Suction air pipe
Airow adjuster
Protective net
Air channel
Drying section

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Vulcan M10
Dryer Heater
Dryer and vacuum heater + radial blowers
Dryer and vacuum heater + axial blowers
VACUUM DRYING
- The vacuum heater is intended for warming up the drying air in a grain dryer. The blower unit or units generate
an airow through the heater and the dryer.
Airow adjuster
Replacement air valve

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Vulcan M10
Dryer Heater
Installing the heater
PURSUED CONFIGURATION
The normal operating environment is an element silo dryer made of steel with a vacuum heater or a positive pres-
sure heater for the generation of heat. A grain dryer of section type is placed inside the building and the inlet and
outlet air pipes are located on the opposite sides of the dryer building.
The heater can be positioned so that the air will be conducted through the air duct into the dryer's air channel.
Alternatively, the air duct can be extended down to the ground enabling the heater to be connected directly to the
dryer by its conversion cone; in general 700-1,000 kW.
As the blower units are presented in greater detail in the separate manual 408099, this manual only deals with
them briey.
The debris pipe from the pre-cleaner must be equipped with a cyclone or equivalent for separation of debris. The
separator must be located on the same side as the outlet air pipe or ingress of dust or debris into the suction open-
ing of the heater/blower must be prevented by some other means.
The inlet air is heated by means of a vacuum heater or a positive pressure heater located in a separate masonry
heater room. This heater room can be built either right beside the dryer or near it, but only if the following require-
ments are met:

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Vulcan M10
Dryer Heater

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Dryer Heater
The suction opening of the 200-300 kW range heaters’ blowers can be turned to the opposite side. De-
spite being turned, the elevation of the suction opening and the outlet connector will remain the same. The
blower cone must also be turned with the blower. The burner connector is also available for the opposite
side. Image: the C-model heater.
PRESENTATION OF THE MACHINERY
The heater is delivered in several parts. The sub-assemblies of the vacuum heater are different from those of the
positive pressure heater.
In the 200-500 kW heaters the outlet cone is attached to the heat exchanger.
- The other components of the vacuum heater are: suction net, oil burner, oil burner cover, ue pipes, aspirator
with equipment, and the required installation material.
- The other components of the positive pressure heater are: suction cone, blower with equipment, oil burner, oil
burner cover, ue pipes, and the required installation material.
Delivery of the 700-1,000 kW heaters comprises:
- Components of the vacuum heater: heat exchanger, outlet cone, suction net, oil burner, oil burner cover, ue
pipes, aspirators with equipment, and the required installation material.
- Components of the positive pressure heater: heat exchanger, outlet cone, blower cone, blowers with equipment,
oil burner, oil burner cover, ue pipes and the required installation material.
In addition the air pipe/pipes must also be xed. The electric installation in the control centre of the grain dryer
must be performed by an electrician. In addition is required a light-oil tank and a pipeline from the oil tank to the
oil burner which complies with the regulations.

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Vulcan M10
Dryer Heater
Available with different options; the orientations of the burner and the blower can be selected freely. Im-
age: the C-model heater.
Available with different options; the orientation of the burner can be selected freely. Image: the C-model
heater.
The handedness of the heaters; vacuum heaters and positive pressure heaters
Agrosec Hipress Agrosec Vacboost

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Vulcan M10
Dryer Heater
Spare part drawing 200
Spare part drawing 200