Anval SG Series Instruction Manual

SGSERIES
SG Series Valve
Installation & Maintenance Manual
ISO 9001:2008
Reg. No.687645

S
G
SERIES
P a g e | 2
22
2

S
G
SERIES
P a g e | 3
33
3
Contents
ContentsContents
Contents
General Information..................................................................................................................... 5
Purpose of the manual ..................................................................................................................................... 5
Symbols: .......................................................................................................................................................... 5
Equipment I entification ................................................................................................................................... 6
Requesting technical assistance ...................................................................................................................... 6
Manufacturer’s liability...................................................................................................................................... 6
Safety Information ....................................................................................................................... 8
Safety Stan ar s ............................................................................................................................................. 8
Conformity to stan ar s .................................................................................................................................. 9
Operating Limits & Con itions ......................................................................................................................... 9
Han ling & Transport ................................................................................................................ 10
Packaging ...................................................................................................................................................... 10
Han ling Instructions ..................................................................................................................................... 10
Moving Packages .......................................................................................................................................... 11
Moving the equipment ................................................................................................................................... 11
Lifting ............................................................................................................................................................. 11
Storage .......................................................................................................................................................... 12
Installation Pre-requisites & Installation....................................................................................... 13
Installation Pre-requisites ............................................................................................................................... 13
Installation ...................................................................................................................................................... 13
Installation Drawing ........................................................................................................................................ 14
Dimension ata: ........................................................................................................................ 15
Pneumatic...................................................................................................................................................... 15
Manual: .......................................................................................................................................................... 16
Component Information – Pneumatic ............................................................................................................ 17
Component Information – Manual .................................................................................................................. 18
Testing & Using the Valve .......................................................................................................... 19
Maintenance ............................................................................................................................. 20
Routine Maintenance ..................................................................................................................................... 21
Chute/Bla e A justment ................................................................................................................................ 21
Replacing & Scrapping .............................................................................................................. 22
Replacing Parts ............................................................................................................................................. 22
Scrapping the equipment............................................................................................................................... 22
Troubleshooting ........................................................................................................................ 23
Notes ............................................................................................................................................................. 24
Notes ............................................................................................................................................................. 25

S
G
SERIES
P a g e | 4
44
4
Notes ............................................................................................................................................................. 26
Notes ............................................................................................................................................................. 27
Our Locations ................................................................................................................................................ 28

S
G
SERIES
P a g e | 5
55
5
General Information
General InformationGeneral Information
General Information
Purpose of the manual
Purpose of the manualPurpose of the manual
Purpose of the manual
This manual has been compile to provi e
information on the safety, transport,
han ling, installation, maintenance, repair,
isassembly an ismantling of the SG
Series Sli e Gate valve.
Apart from a hering to establishe
engineering practices, the information given
in this manual must be carefully rea an
applie rigorously.
Failure to a here to the information provi e
herein may result in risk to personal health
an safety, an economic amages.
This information, provi e in the original
language (English) of the Manufacturer, may
be ma e available in other languages to
meet legal an /or commercial requirements.
The ocumentation must be store by a
person with the correct authority an must
always be ma e available for consultation.
In case of loss or amage, replacement
ocumentation must be requeste irectly
from the Manufacturer. The manual reflects
the state of the art at the time of
commercialization of the valve.
The Manufacturer reserves the right to
mo ify, supplement an improve the
manual, without the present publication
being for that reason consi ere
ina equate.
Significant sections of the manual an
important specifications are highlighte by
symbols whose meanings are given below.
S
SS
Symbols
ymbolsymbols
ymbols:
::
:
This symbol indicates situations of serious danger which, if ignored, may
result in serious risks to the health and safety of personnel.
This symbol indicates the need to adopt specific precautions to avoid risks
to the health and safety of personnel and possible economic damages.
This symbol indicates important technical information.

S
G
SERIES
P a g e | 6
66
6
The operations highlighte by these symbols must be carrie out by qualifie professionals
specially traine in the safety requirements for zones characterize by potentially explosive
atmospheres.
Failure to observe these instructions may result in serious risks to personal an environmental
safety
Equipment
EquipmentEquipment
Equipment Identification
IdentificationIdentification
Identification
The name plate an the information thereon must be rea able at all times an consequently
cleane from time to time. Shoul the nameplate wear an /or become amage so as to affect its
rea ability or that of even one of the items of information thereon, the user must request a new
nameplate from the Manufacturer, an replace the ol one.
equesting technical assistance
equesting technical assistanceequesting technical assistance
equesting technical assistance
For any technical service nee s, contact the Manufacturer’s sales network, quoting the information
on the unit’s nameplate, the approximate hours of service an the type of efect.
Manufacturer’s liability
Manufacturer’s liabilityManufacturer’s liability
Manufacturer’s liability
The Manufacturer eclines all liability for cases of:
•Use of the valve in violation of local
laws on safety an acci ent
prevention at work.
•Incorrect installation, isregar or
incorrect application of the
instructions provi e in this manual.
•Incorrect or efective power supply
•Mo ifications or tampering.
•Work one on the unit by unqualifie
or unsuitable persons.
A – Mo el etails of the Valve
B – Unique reference co e
C – Not Applicable
D
–
Date, Month &Year of Manufacturing
SERIES

S
G
SERIES
P a g e | 7
77
7
The safety of the valve also epen s on scrupulous observance of the instructions given in this
manual, in particular:
•Always operate the valve within its operating limits.
•Diligently observe the routine maintenance sche ule.
•Only authorize traine operators to inspect an service the unit.
•Use only original spare parts
•Do not attempt to use the valve contrary to the instructions supplie .
•The instructions given in this manual o not substitute but summarize the provisions of
applicable safety legislation.

S
G
SERIES
P a g e | 8
88
8
Safety Information
Safety InformationSafety Information
Safety Information
Safety Standards
Safety StandardsSafety Standards
Safety Standards
Carefully rea the instructions given in this manual, especially those regar ing safety.
Persons charge with working on the
equipment at any time in its service life must
be traine specifically for the purpose with
special abilities & experience in this area as
well as being equippe with the appropriate
tools & in ivi ual safety equipment. Failure
to meet these requirements constitutes a
risk to personal health & safety. Use the
equipment for the applications envisage by
the manufacturer. Improper use can result
in risks to personal health, safety &
economic amage
The applications defined by the manufacturer are those industrial
applications for which the equipment has been developed.
Keep the equipment at its maximum
efficiency by following the routine
maintenance sche ule. This enables the
unit to operate at maximum performance
over a long service life in compliance with
safely regulations.
When working on the equipment in areas
that are ifficult to access or hazar ous,
ensure that a equate safety precautions are
taken for the operator & others in
compliance with the provisions of law on
health & safety at work
All maintenance, inspection & repairs must
only be one by an expert maintenance
technician. It is therefore, essential to
implement operating proce ures which
a ress potential hazar s & their prevention
for the entire equipment. The expert
maintenance technician must always work
with extreme caution in full compliance with
applicable safety stan ar s.
During operation wear only the apparel &
safety equipment in icate in the user
instructions provi e by the manufacturer or
lai own by applicable laws on safety at
work.
Replace worn components with original
spare parts. Use the lubricants (Oil &
grease) recommen e by the manufacturer.
Do not ump polluting materials into the
environment. Dispose of all such materials
as stipulate by applicable legislation. After
replacing lubricants clean the gear unit's
surfaces & the walk-on surfaces aroun the
work area.

S
G
SERIES
P a g e | 9
99
9
Conformity to standards
Conformity to standardsConformity to standards
Conformity to standards
All SG Series valves are CE marke an esigne in compliance with the provisions of all
applicable Essential Health & Safety Requirements, "Machinery irective 89/392/EEC” an , if
requeste , can be supplie complete with manufacturer's eclaration
Operating Limits & Conditions
Operating Limits & ConditionsOperating Limits & Conditions
Operating Limits & Conditions
Ambient
Ambient Ambient
Ambient Con itions:
Con itions:Con itions:
Con itions:
Ambient temperature: Min-0˚; Max-60˚
Usage of the equipment in the temperature outsi e the ambient range has to be iscusse with
the manufacturer.
Do not use the equipment, if not explicitly inten e for the purpose, in a potentially explosive
atmosphere or where the use of explosion-proof equipment is specifie .
If the equipment is to be serviced in a poorly lit area, use additional lamps
& ensure that the work is done in compliance with appliance with
applicable with applicable safety legislation.
Noise
Noise Noise
Noise -
--
- Vibration
VibrationVibration
Vibration
The equipment operates well below 80 b in normal con ition with minimal vibration. Specific noise
tests can be con ucte at the time of purchase by the manufacturer upon request.

S
G
SERIES
P a g e | 10
1010
10
Handling & Transport
Handling & TransportHandling & Transport
Handling & Transport
Packaging
PackagingPackaging
Packaging
The stan ar packaging, when supplie & unless otherwise agree , is not proofe against rainfall.
For environments which are un er cover & not humi . Storage in all other con itions requires
specific packaging.
The most frequent type of packaging is shown below
Symbol Description
This way up
Do not clamp
Do not use hooks
Do not stack
Keep away from water
Fragile
Han le with Care
Recycle
On the receipt of the equipment, check that the delivery item corresponds
to the purchase order & that it is not damaged or faulty in anyway. Refer
any nonconformity to the manufacturer at [email protected]
Dispose of packaging materials as lai own by the provisions of law
Handling Instructions
Handling InstructionsHandling Instructions
Handling Instructions
Han le packages as per the manufacturer's instructions & those marke on the packages
themselves. Since the weight & shape of packages may make manual han ling unfeasible, special
equipment must be use to avoi amage & injury.

S
G
SERIES
P a g e | 11
1111
11
The person authorised to handle the product must take all necessary
precautions to safeguard their safety & that of all other persons involved.
Moving Packages
Moving PackagesMoving Packages
Moving Packages
Prepare a suitable, elimite area with a level floor or surface for unloa ing the packages. Prepare
the equipment require for han ling the package. The lifting & han ling equipment use (e.g. crane
or lift truck) must have a equate capacity for the weight & size of the loa , taking into account its
attachment points & centre of gravity. If require , this information is in icate on the package itself.
Bin heavy packages with chains, belts & steel ropes after checking whether they are capable of
sustaining the weight of the loa , which is generally specifie .
Moving the
Moving theMoving the
Moving the equipment
equipmentequipment
equipment
ll the following operations must be done with due care & caution without
sudden movements
• I entify the attachment points for lifting the equipment.
• Prepare the gear unit for lifting by attaching straps, hooks, shackles etc... to its
attachment points, or alternatively, use a pallet for moving the loa . If using a crane, first
lift it out of its packaging.
• If using a lift truck or pallet truck, remove the packaging & fit the truck's forks at the
in icate positions
• First lift the loa very slowly to check that it is stable.
• Move the equipment to the unloa ing area & lower it gently into position, taking care not
to cause su en oscillations while moving it.
Use the eye bolts in such a way that it manages the entire load in
conjunction with centre of gravity.
Lifting
LiftingLifting
Lifting
When lifting, use accessories such as eyebolts, snap hooks, screw
clamps, straps, ropes, hoax etc. which are certified & adequate for the
load.

S
G
SERIES
P a g e | 12
1212
12
The loa must not be allowe to sway or oscillate by more than 15 egree in any irection when
being lifte . If the oscillation excee s the limit, stop & repeat the lifting operation as instructe
Storage
StorageStorage
Storage
• Do not store the unit in excessively
humi con itions or where it is
expose to the weather ( o not store
out oors)
• Do not place the equipment irectly
on the groun
• Place the equipment on a stable
base & make sure that it is not
subjecte to acci ental
isplacements
• Store the package equipment in
accor ance with the instructions on
the packaging itself
• Safety precautions to be taken when
returning the equipment to service
after storage.
• The external surfaces must be
thoroughly cleane of all rust
proofing pro ucts, contaminants &
other impurities (use a stan ar
commercial solvent). Do this outsi e
any explosion hazar area.

S
G
SERIES
P a g e | 13
1313
13
Installation Pre
Installation PreInstallation Pre
Installation Pre-
--
-requisites & Installation
requisites & Installationrequisites & Installation
requisites & Installation
The entire installation process must be planned based on the general
design of the machine. The person authorised to do the work must, if
necessary, implement a safety plan to safeguard all persons directly
involved & rigorously apply all applicable legislation.
Installation
Installation Installation
Installation P
PP
Pre
rere
re-
--
-requisites
requisitesrequisites
requisites
•Thoroughly clean all packaging
materials & protective pro uct
resi ue from the equipment if any.
•Check that the ata on the
nameplate correspon s to that
which is specifie on the or er.
•Ensure that the structure to which
the equipment is to be mounte is
sufficiently robust & rigi to support
its weight & operating stresses.
•Check that the machine on which
the equipment is to be mounte is
switche off & cannot be acci ently
switche on.
•If the work environment is corrosive
for the equipment, take the special
precautions require for aggressive
environments. In this case, contact
us for sales service.
Installation
InstallationInstallation
Installation
•Place the equipment in the vicinity of
the installation area.
•The valve can be place irectly into
the flow line by its top an bottom
flanges an oes not require any
a itional support.
•Position: The Valve can be installe in
any position provi e that the flow of
material is from the removable chute
si e.
•Bolting: Ensure all bolting is right &
valve is mounte securely to
installation.
•Housekeeping: Ensure entry to valve
is clean & no foreign objects are in the
system that can fee into the valve.

S
G
SERIES
P a g e | 14
1414
14
≤ 30 ˚
>30˚
Installation Drawing
Installation DrawingInstallation Drawing
Installation Drawing
HORIZONT L
Preferred Mounting Positions
TILTED NTI CLOCKWISE ≤ 30˚
Acceptable
TILTED NTI CLOCKWISE >30˚
Not recommended
TILTED CLOCKWISE
Not recommended

S
G
SERIES
P a g e | 15
1515
15
Dimension data:
Dimension data:Dimension data:
Dimension data:
Pneumatic
PneumaticPneumatic
Pneumatic
Name SG 300 SG 350 SG 400 SL 450 SG750
A 803 907 1021 1155 1781
B 493 586 636 938 1420
C 27 28 30 30 50
D
4 spaces @94
= 376
4 spaces @106
= 424
5 spaces @ 94
= 470
5 spaces @114
= 570
6 spaces @150
= 900
E Ø 13 Ø 13 Ø 13 Ø 15 Ø 22
F
□ 305 □ 355 □ 400 □ 450 □ 750
G
□ 430 □ 480 □ 530 □ 630 □ 1000
H 150 160 136 190 250
ØE
A
B
F
G
D
C
H
All imensions in mm
TOP VIEW
SIDE VIEW

S
G
SERIES
P a g e | 16
1616
16
Manual
ManualManual
Manual:
::
:
Name SG 300 SG 350 SG 400 SG 450 SG750
A 818 935 1026 1169 1797
B 489 581 631 715 1120
C
□ 430 □ 480 □ 530 □ 630 □ 1000
D 27 28 30 30 50
E
4 spaces @94
= 376
4 spaces @106
= 424
5 spaces @94
= 470
5 spaces @114
= 570
6 spaces @150
= 900
F Ø13 Ø13 Ø13 Ø15 Ø22
G Ø250 Ø250 Ø250 Ø250 Ø400
H
□ 305 □ 355 □ 400 □ 450 □ 750
J 150 160 160 190 250
K 555 642 692 800 1250
A
B
C
G
H
E
D
F
Ø
K
J
All imensions in mm
SIDE VIEW
TOP VIEW

S
G
SERIES
P a g e | 17
1717
17
Component Information
Component InformationComponent Information
Component Information –
––
– Pneumatic
PneumaticPneumatic
Pneumatic
Name Description Qty SG 300 SG350 SG400 SG450 SG750
A Rear Cover 1 102-3167 102-3296 102-3327 102-4457 102-4492
B Seal Plate 1 102-3165 102-3292 102-3335 102-4455 102-4489
C
O-Ring-
Rubber 1 102-3164 102-3293 102-3334 103-0448 102-4488
D Bla e 1 102-3163 102-3291 102-3333 102-4245 102-4446
E
Rear cover -
Mounting
Plate
2
102-3110 102-3319 102-3319 102-4456 102-4491
F Bo y 1 102-3162 102-3291 102-3332 102-4244 102-4444
G Toggle Pin 2 102-3104 102-3294 102-3294 102-4460 102-4495
H
Toggle
Clamp 2 102-3166 102-3295 102-3336 102-4461 102-4496
I Cylin er 2 102-3179 102-3302 102-3348 102-4453 102-4486
A
BC
E
D
F
G
H
I

S
G
SERIES
P a g e | 18
1818
18
Component Information
Component Information Component Information
Component Information –
––
– Manual
ManualManual
Manual
Name Description
Qty
SG 300 SG 350 SG 400 SG 450 SG 750
A Seal plate 1 102-3165 102-3292 102-3335 102-4455 102-4489
B O-ring 1 102-3164 102-3293 102-3334 102-0448 102-4488
C Bla e 1 102-3163 102-3290 102-3333 102-4245 102-4446
D Bo y 1 102-3162 102-3291 102-3332 102-4244 102-4444
E Toggle pin 1 102-3104 102-3294 102-3294 102-4460 102-4495
F Toggle clamp 1 102-3166 102-3295 102-3336 102-4461 102-4496
G Assembly bla e clamp 1 102-3136 102-3320 102-3320 102-4477 102-4500
H Assembly rive si e cover 1 102-3184 102-3313 102-3344 102-4479 102-4511
I Han wheel 1 102-3120 102-3120 102-3120 102-3120 102-4530
J
Assembly non rive si e
cover 1 102-3177 102-3317 102-3345 102-4483 102-4515
K Assembly rear cover 1 102-3170 102-3304 102-3338 102-4465 102-4502
L
Assembly sprocket
bracket 2 102-3132 102-3310 102-3310 102-4471 102-4510
M Bearing 1 102-3099 102-3099 102-3099 102-3099 102-4529
N Drive sprocket 2 102-3115 102-3115 102-3115 102-4463 102-4523
O Driven sprocket 2 102-3116 102-3116 102-3116 102-4475 102-4534
P Shaft 1 102-3175 102-3303 102-3337 102-4462 102-4497
I
H
F
E
P
N
J
D
C
B
A
K
O
M
L
G

S
G
SERIES
P a g e | 19
1919
19
Testing & Using the Valve
Testing & Using the ValveTesting & Using the Valve
Testing & Using the Valve
The equipment has been factory teste by the manufacturer. Please contact us for further
information on the same.
Before starting the equipment, check that:
•The machine incorporating the
equipment complies with the
provisions of the "Machinery Directive"
98/37/EC & any other applicable
safety legislation.
•The equipment's mounting position in
the installation correspon s to that
prescribe & in icate on the
nameplate
Before putting the equipment into service, the user must ensure that the
plant in which it is installed complies with all applicable directives,
especially those regarding health & safety at work
Cover the opening with a safety closure while testing the valve as per
safety standard. lso ensure that the valve is never left unattended during
the course of testing

S
G
SERIES
P a g e | 20
2020
20
Maintenance
Maintenance Maintenance
Maintenance
Anval sli e gate valve has been esigne to operate maintenance free an most parts shoul there
for last for its entire lifetime.
Maintenance & replacement work must be done by expert maintenance
technicians trained in the observance of applicable laws on health & safety
at work & the special ambient problems attendant on the installation.
Before doing any work on the unit, the operator must first switch off the
power to the equipment & ensure that it is out of service, as well as taking
all necessary precautions against it being accidentally switch on again or
its parts moving without warning.
Furthermore all a itional environmental safety precautions must be taken (e.g. elimination of
resi ual gas or ust, etc)
•Before oing any maintenance work,
activate all safety equipment an , if
necessary, inform persons working in
the vicinity. In particular, mark off the
area aroun the unit & prevent access
to any equipment which, if activate ,
might be the cause of unexpecte
health & safety hazar s.
•Replace worn components with
original spare parts only.
•Check sli e gate con ition by un oing
both inspection hatches open sli e
an inspect top for flatness an
gui es on un ersi e for wear.
The manufacturer eclines all liability for injury & amage to components ue the use of non-
original spare-parts & non-routine work which mo ifies the safety requirements without prior
authorisation of the manufacturer.
Do not dump polluting liquids, worn parts & maintenance waste into the
environment. Dispose of all such materials as stipulated by applicable
legislation.