Anval SG Series Instruction Manual

SGSERIES
SG Series Valve
Installation & Maintenance Manual
ISO 9001:2008
Reg. No.687645

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Contents
ContentsContents
Contents
General Information..................................................................................................................... 5
Purpose of the manual ..................................................................................................................................... 5
Symbols: .......................................................................................................................................................... 5
Equipment I entification ................................................................................................................................... 6
Requesting technical assistance ...................................................................................................................... 6
Manufacturer’s liability...................................................................................................................................... 6
Safety Information ....................................................................................................................... 8
Safety Stan ar s ............................................................................................................................................. 8
Conformity to stan ar s .................................................................................................................................. 9
Operating Limits & Con itions ......................................................................................................................... 9
Han ling & Transport ................................................................................................................ 10
Packaging ...................................................................................................................................................... 10
Han ling Instructions ..................................................................................................................................... 10
Moving Packages .......................................................................................................................................... 11
Moving the equipment ................................................................................................................................... 11
Lifting ............................................................................................................................................................. 11
Storage .......................................................................................................................................................... 12
Installation Pre-requisites & Installation....................................................................................... 13
Installation Pre-requisites ............................................................................................................................... 13
Installation ...................................................................................................................................................... 13
Installation Drawing ........................................................................................................................................ 14
Dimension ata: ........................................................................................................................ 15
Pneumatic...................................................................................................................................................... 15
Manual: .......................................................................................................................................................... 16
Component Information – Pneumatic ............................................................................................................ 17
Component Information – Manual .................................................................................................................. 18
Testing & Using the Valve .......................................................................................................... 19
Maintenance ............................................................................................................................. 20
Routine Maintenance ..................................................................................................................................... 21
Chute/Bla e A justment ................................................................................................................................ 21
Replacing & Scrapping .............................................................................................................. 22
Replacing Parts ............................................................................................................................................. 22
Scrapping the equipment............................................................................................................................... 22
Troubleshooting ........................................................................................................................ 23
Notes ............................................................................................................................................................. 24
Notes ............................................................................................................................................................. 25

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Notes ............................................................................................................................................................. 26
Notes ............................................................................................................................................................. 27
Our Locations ................................................................................................................................................ 28

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General Information
General InformationGeneral Information
General Information
Purpose of the manual
Purpose of the manualPurpose of the manual
Purpose of the manual
This manual has been compile to provi e
information on the safety, transport,
han ling, installation, maintenance, repair,
isassembly an ismantling of the SG
Series Sli e Gate valve.
Apart from a hering to establishe
engineering practices, the information given
in this manual must be carefully rea an
applie rigorously.
Failure to a here to the information provi e
herein may result in risk to personal health
an safety, an economic amages.
This information, provi e in the original
language (English) of the Manufacturer, may
be ma e available in other languages to
meet legal an /or commercial requirements.
The ocumentation must be store by a
person with the correct authority an must
always be ma e available for consultation.
In case of loss or amage, replacement
ocumentation must be requeste irectly
from the Manufacturer. The manual reflects
the state of the art at the time of
commercialization of the valve.
The Manufacturer reserves the right to
mo ify, supplement an improve the
manual, without the present publication
being for that reason consi ere
ina equate.
Significant sections of the manual an
important specifications are highlighte by
symbols whose meanings are given below.
S
SS
Symbols
ymbolsymbols
ymbols:
::
:
This symbol indicates situations of serious danger which, if ignored, may
result in serious risks to the health and safety of personnel.
This symbol indicates the need to adopt specific precautions to avoid risks
to the health and safety of personnel and possible economic damages.
This symbol indicates important technical information.

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The operations highlighte by these symbols must be carrie out by qualifie professionals
specially traine in the safety requirements for zones characterize by potentially explosive
atmospheres.
Failure to observe these instructions may result in serious risks to personal an environmental
safety
Equipment
EquipmentEquipment
Equipment Identification
IdentificationIdentification
Identification
The name plate an the information thereon must be rea able at all times an consequently
cleane from time to time. Shoul the nameplate wear an /or become amage so as to affect its
rea ability or that of even one of the items of information thereon, the user must request a new
nameplate from the Manufacturer, an replace the ol one.
equesting technical assistance
equesting technical assistanceequesting technical assistance
equesting technical assistance
For any technical service nee s, contact the Manufacturer’s sales network, quoting the information
on the unit’s nameplate, the approximate hours of service an the type of efect.
Manufacturer’s liability
Manufacturer’s liabilityManufacturer’s liability
Manufacturer’s liability
The Manufacturer eclines all liability for cases of:
•Use of the valve in violation of local
laws on safety an acci ent
prevention at work.
•Incorrect installation, isregar or
incorrect application of the
instructions provi e in this manual.
•Incorrect or efective power supply
•Mo ifications or tampering.
•Work one on the unit by unqualifie
or unsuitable persons.
A – Mo el etails of the Valve
B – Unique reference co e
C – Not Applicable
D
–
Date, Month &Year of Manufacturing
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The safety of the valve also epen s on scrupulous observance of the instructions given in this
manual, in particular:
•Always operate the valve within its operating limits.
•Diligently observe the routine maintenance sche ule.
•Only authorize traine operators to inspect an service the unit.
•Use only original spare parts
•Do not attempt to use the valve contrary to the instructions supplie .
•The instructions given in this manual o not substitute but summarize the provisions of
applicable safety legislation.

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Safety Information
Safety InformationSafety Information
Safety Information
Safety Standards
Safety StandardsSafety Standards
Safety Standards
Carefully rea the instructions given in this manual, especially those regar ing safety.
Persons charge with working on the
equipment at any time in its service life must
be traine specifically for the purpose with
special abilities & experience in this area as
well as being equippe with the appropriate
tools & in ivi ual safety equipment. Failure
to meet these requirements constitutes a
risk to personal health & safety. Use the
equipment for the applications envisage by
the manufacturer. Improper use can result
in risks to personal health, safety &
economic amage
The applications defined by the manufacturer are those industrial
applications for which the equipment has been developed.
Keep the equipment at its maximum
efficiency by following the routine
maintenance sche ule. This enables the
unit to operate at maximum performance
over a long service life in compliance with
safely regulations.
When working on the equipment in areas
that are ifficult to access or hazar ous,
ensure that a equate safety precautions are
taken for the operator & others in
compliance with the provisions of law on
health & safety at work
All maintenance, inspection & repairs must
only be one by an expert maintenance
technician. It is therefore, essential to
implement operating proce ures which
a ress potential hazar s & their prevention
for the entire equipment. The expert
maintenance technician must always work
with extreme caution in full compliance with
applicable safety stan ar s.
During operation wear only the apparel &
safety equipment in icate in the user
instructions provi e by the manufacturer or
lai own by applicable laws on safety at
work.
Replace worn components with original
spare parts. Use the lubricants (Oil &
grease) recommen e by the manufacturer.
Do not ump polluting materials into the
environment. Dispose of all such materials
as stipulate by applicable legislation. After
replacing lubricants clean the gear unit's
surfaces & the walk-on surfaces aroun the
work area.

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Conformity to standards
Conformity to standardsConformity to standards
Conformity to standards
All SG Series valves are CE marke an esigne in compliance with the provisions of all
applicable Essential Health & Safety Requirements, "Machinery irective 89/392/EEC” an , if
requeste , can be supplie complete with manufacturer's eclaration
Operating Limits & Conditions
Operating Limits & ConditionsOperating Limits & Conditions
Operating Limits & Conditions
Ambient
Ambient Ambient
Ambient Con itions:
Con itions:Con itions:
Con itions:
Ambient temperature: Min-0˚; Max-60˚
Usage of the equipment in the temperature outsi e the ambient range has to be iscusse with
the manufacturer.
Do not use the equipment, if not explicitly inten e for the purpose, in a potentially explosive
atmosphere or where the use of explosion-proof equipment is specifie .
If the equipment is to be serviced in a poorly lit area, use additional lamps
& ensure that the work is done in compliance with appliance with
applicable with applicable safety legislation.
Noise
Noise Noise
Noise -
--
- Vibration
VibrationVibration
Vibration
The equipment operates well below 80 b in normal con ition with minimal vibration. Specific noise
tests can be con ucte at the time of purchase by the manufacturer upon request.

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Handling & Transport
Handling & TransportHandling & Transport
Handling & Transport
Packaging
PackagingPackaging
Packaging
The stan ar packaging, when supplie & unless otherwise agree , is not proofe against rainfall.
For environments which are un er cover & not humi . Storage in all other con itions requires
specific packaging.
The most frequent type of packaging is shown below
Symbol Description
This way up
Do not clamp
Do not use hooks
Do not stack
Keep away from water
Fragile
Han le with Care
Recycle
On the receipt of the equipment, check that the delivery item corresponds
to the purchase order & that it is not damaged or faulty in anyway. Refer
any nonconformity to the manufacturer at [email protected]
Dispose of packaging materials as lai own by the provisions of law
Handling Instructions
Handling InstructionsHandling Instructions
Handling Instructions
Han le packages as per the manufacturer's instructions & those marke on the packages
themselves. Since the weight & shape of packages may make manual han ling unfeasible, special
equipment must be use to avoi amage & injury.