aoky PBS-1016W User manual

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
1
Electric Pallet Stacker
NOTE: Before using, please read this manual !
NOTE: Before the installation is complete, please do not use.
Contents
The Specification

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
2
1. The correct use of Electric stacker.....................................................3
2. Warning,the residual risk and safety instructions.................... 11
3. Commissioning, transport, outage .................................................. 13
4. Daily inspection..................................................................................... 15
5. Operating instructions ........................................................................ 17
6. Battery charging and replacement ................................................. 22
7. Regular maintenance........................................................................... 24
8. Fault analysis.......................................................................................... 28

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
3
1. The correct use of Electric stacker
Allow only on the basis of this manual use this electric stacker.
Described in this manual stacker walking electric stacker, with electric
operation to control the height of lifting function. High car is in order to
ascend, and reduce the transportation load to the desired lifting height and
design.Improper use may result in personal injury or damage to the machine.
The operator / operating company needs to ensure the correct use, while
ensuring the high car pile by only have been trained and authorized to use.
The stacker to flat on the firm foundation, using intact, plane and appropriate
surface. The car to +5 C to +40 C Room temperature environment and indoor
light load is applied without crossing the permanent disabilities or pits. Ban
operating on a slope. Operation.When the load center, the goods must be
placed approximately in high car pile of.
It is strictly prohibited to lift or carry personnel. As a carrier, the goods must be
reduced to the lifting point (<300MM).
Prohibited in lifting using this car carriage plate loading or unloading slope
bench.Rated load in the load curve and the nameplate label. The operator
must pay attention to these warnings and safety instructions.The operation
must be a minimum of 50 lux illumination.

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
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Changing:
Any of the vehicle load ratings, affect the stability or safety operation of
change or change, must obtain prior car.
Written approval of a native business or authorized by the manufacturer or its
successor. This includes the effects of the changes, such as: brake,
steering,Increase the visibility and mobile accessories. When the
manufacturer or its successor approved modify or change, load curve,
label,The identification mark, operation and maintenance manuals will be
corresponding changes.
The damage of the vehicle does not follow these instructions and cause will
lose the warranty Vehicle.

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
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1.1An overview of 1.1 main parts
Fig 1: The main component overvi
NO.
Name
NO.
Name
1
The upper cover
11
Emergency stop button
2
Emergency stop button
12
Accelerator (Butterfly switch)
3
Protective net
13
The horn button
4
The mast assembly
14
Belly switch
5
The charging interface
15
The electricity meter
6
Drive housing
16
Key switch
7
Under the hood
17
The driving wheel
8
The handle assembly
18
Steering wheel
9
Lifting cylinder.
19
Fork
10
Down button
20
Load wheel

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
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Fig.1:The main components of almost（2）

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
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1
3
1.2The main technical data
Model
PBS-1016W
PBS-1030W
Load capacity (kg)
1000
1000
Load capacity on Max. height(kg)
800
700
The max. lifting height(mm)
1600
3000
Load center distance(mm)
600
Fork length(mm)
1150
Single fork width(mm)
160
Overall fork width(mm)
570/695
Lowered fork height(mm)
86
Fixed leg length(mm)
928
Fixed leg width, single (Including the front
double frame) mm
124
Inside width between fixed legs(mm)
262/387
Outside width between fixed legs(mm)
534/659
Aisle width for pallets 1000×1200 crossways
2048
2068
Aisle width for pallets 800×1200 lengthways
2014
2034
Turning radius(mm)
1316
1336
Wheel size, front, number
φ80×70、4
Wheel size, rear, number
φ210×70、1
Balance wheel, number
φ150×58、1
Overall length(with Pedal unfolded)(mm)
1632
1755
Overall width(mm)
795
795
Extended mast height (mm)
2060
3424
Lowered mast height (mm)
1990
1994
Battery voltage (dimensions)mm
2×12V/100AH（260/169/215）
The controller
24V/90A
The charger
24V/10A
Lifting Motor
2.2kw. Lift speed,laden/unladen:100/150mm/s Lowering speed,laden/unladen:150/130mm/s
Driving Motor
0.75kw.Driving speed:laden/unladen:4.0/4.2km/h
Weight (kg)
410
520

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
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Fig 2: Technical data

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
9
1.3 Optional
C. Safety devices and warning label, description
A The hook label
B The warning label:Do not stand at the fork below or the goods fork
C Load curve icon paste
D Read and observe the instructions of the label
E 'no take' label
F Nameplate
(3)The emergency stop switch
(14) Belly switch
The stacker has an emergency stop switch (2) can stop all lifting,falling and driving function, and can
make the electromagnetic brake failure.
After checking the function of the controller, pull up the switch can operate this stacker.
Insert the key and switch (16) clockwise rotation.If you don't fuck.This car pile high, in order
to prevent unauthorized use, key needs to be counterclockwise.Rotating and pull out.
This car pile high with belly switch (14), when the vehicle to the operator when running in a
party, as long as the operating handle.Within touch belly switch, can make the vehicle to
deviate from the direction of the operator.
At the same time, follow the instructions on the label are shown in stick.Such as stickers
please timely replacement of damaged or missing.

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
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Fig 3:Safety devices and warning label
D. Nameplate
1 Name, type 7 Minimum / maximum battery weight
2 Serial number 8 Rated power (kW)
3 Rated capacity (kg) 9 Load center distance
4 Supply voltage (V) 10 Manufacturing parameters
5 No battery weight (weight) (kg) 11 Optional
6 The name and address of manufacturer

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
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2.Warning,the residual risk and safety instructions
Warning-----Please do not:
1/ In outdoor travel, stacking operation. The cargo lifting height is higher than the height of
the lifting point (<300MM).
2/ A foot or hand put the lifting mechanism or into the lifting mechanism in.
3/ Allow non operating personnel in the vehicle or the lifting / lowering when standing in
front of or behind the vehicle pile high.
The residual risk:
1/ The foot at the front wheels, which can lead to injury.Promotion of personnel.
2/ Personnel may fall and cause serious injury.Push pull air.
3/ Using this car on a slope.Use does not contain movable protective plate of the vehicle
(Figure 1, third / protective net).
4/ Lateral load or tail load.
5/ The goods must be evenly distributed in the goods fork.Using this car loading unstable,
unbalanced loads.
6/ Without the written consent of the manufacturer is using this car.
Safety instructions
1/ Sales and provide AC voltage on-board charger needed 110V or outside the 220V.
2/ Observation of different ground status when driving. The goods may be dropped or
vehicle may lose control. Please check the load from time to time.The situation. If the goods
become unstable should immediately stop the operation of the vehicle.

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
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3/ When the goods in the car sliding or slide down the body, vertical.Brake the vehicle and
press the emergency stop switch (2). If the high car pile any fault occurs, please refer to
chapter sixth.
4/ Perform maintenance work according to the regular inspection. This car pile high
waterproof. Please use the car in the dry environment. Continuously for a long time.
5/ The operation may damage the battery assembly. Please stop the operation of the
hydraulic oil temperature is too high.The operation of the stacker, the operator should wear
safety shoes.
6/ This car is suitable for room temperature between +5 C to + 40 C indoor use.Must have
minimum of 50 lux operating lighting.
7/ Ban operating a vehicle on a slope.As a sudden movement not prevent operation of the
vehicle body produce unexpected (such as: others cause etc.), in the operation should be off
the car.A power supply and pull out the key.

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
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3.Commissioning, transport, outage
3.1 Test
Table 2: Test data
Re commissioning on receipt of our new car pile high or needs, please in the (first) the
following steps before operation vehicle:The final installation and charging a battery (see
Chapter sixth)Work according to the inspection and routine inspection machine function.
3.2 lifting / transport.Transport
When transport, the removal of the goods, the fork fell to the lowest position, and according
to the following chart security fixed special lifting equipment.
Lifting:
Please use the special cranes and lifting equipment;
Please don't stand under the shaking of the goods;
Please do not into the danger zone when lifting
Safe parking vehicles and according to the lifting point is shown in figure 5 tie car body.
Models
PBS-1030W
PBS-1016W
Vehicle weight [kg]
465
410
Lifting height is [mm]
3000
1600

MANUAL DE INSTRUCCIONES
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APILADOR ELECT. PBS1030W
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Fig. 5: Used crane hoisting
Transport:
A.In the process of transportation vehicles must be firmly fixed in truck or truck.
B.Reduce the fork to the lowest position and vehicle safety park. Use stainless steel tie
transverse lashing car leg through the tray at the bottom middle gap,
C.With the lifting of the special lock locking fixed in each of the two car is fixed on the tray.

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
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3.3 outage
A. When stored, move the goods, vehicles will be dropped to the lowest position, all
lubrication points will be mentioned in this manual grease(check), to prevent vehicle
corrosion and dust.
B. Take out the battery and check the safety equipment after storage vehicles without
extrusion.
C. The final vehicle outages, give the vehicle to the designated recycling companies.
D. According to regulations, oil, batteries and electrical components must be recycled.
4.Daily inspection
This chapter describes the operation of the vehicle should be carried out before the
examination before work.
Daily inspection can effectively find faults in this car or failure. The following points should
be checked before operating the vehicle.
The cargo will be removed from the body, reduce the fork.
If you find any fault please stop using this car.
Check whether there are scratches, deformation or cracks.
Check the cylinder leaks.
Check the condition of the vehicle longitudinal driving.
Check the chain and the roller is damaged or corrosion.
Check whether the wheel can move smoothly.
Press the emergency stop button to check the emergency braking function.
Brake function check handle lever switch.

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
EDICIÓN: 1º
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Press the button to check for lifting and lowering function.
Check whether there is damage and protective net is installed correctly.
Check the buzzer.
Bolts and nuts are tightened inspection of all.
Check the key switch function.
Check the speed limit switch.
Visually check whether there is any damage pipes or wires.
If the vehicle is equipped with a gear rack, check whether there is damage, whether the
correct installation.

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
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5. Operating instructions
The operation of this car, please follow the warning and safety instructions (see chapter
second).
The operation of this car, please see to it that the goods or other equipment will not lead to
a lack of visibility!
To ensure that the goods and stable placement, and daily check. At the beginning, put in the
key, the clockwise rotation to the "open" position. The key can only be in step.
For the control type electric stacker using. Finally add keys to the former, must be small
The heart will stop button to pull up.
Press the horn button to start the buzzer (13), (16) the key switch
Fig 1: Handle control

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
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5.1 Parking
No parking on slope.
This car is equipped with an electromagnetic fault protection parking and parking brake.
Please always completely reduce the fork and the vehicle to safe area. The key
counterclockwise rotation to”Closed "position, pull out the key.
5.2 Load curve
Load curve shows a given load center C [mm] and horizontal load capacity of the largest load
Q [kg] vehicle corresponding lifting height is H [mm].
The white mark on the door frame representation can reach ascension range.
For example: a cargo gravity center distance of C is 600mm, the maximum lifting height H
2900mm, the maximum load capacity of Q to 800kg.
Fig6 Load curve

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
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5.3 Promote
Do not overload. The maximum load capacity of this car is 1000kg.
Only increase the load capacity allowed by the load curve.
When traveling, please the fork completely reduced to a car on the leg, and press the lift
button (Figure 1, 11) until you reach your expectations lifting height.
5.4 Down
If the fork is on the shelf, first carefully the vehicle together with the tray rack or separate
vehicles removed from shelves.
Carefully press the down button.
Goods will be reduced until the fork left tray rack, and then carefully pulled away from the
goods.
5.5Traveling
Only when the goods are upward only when running on slope.
Not to exceed the specified drive technology parameters on slope.
Only when the fork to lift point (<300MM), was allowed to travel
Fig 7: Goods up

MANUAL DE INSTRUCCIONES
MARCA/ MAKE:AOKY TIPO :
APILADOR ELECT. PBS1030W
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Will have been put into the key is rotated to the "open" position (Figure 1 16; finally,
carefully pull play urgent stop button), start the vehicle, the handle is moved to the area of
operations ('F', FIG. 8). Direction of rotation to the desired Fw of the accelerator button. ' Or
backward direction 'Bw.' (Figure 11). By carefully moving the accelerator button (12) to
control the driving speed until it reaches the desired speed.
If you will move back to the middle position of the accelerator button, control the
deceleration of the vehicle until the parking device. If the vehicle is stopped,then the parking
brake to start work.
Be careful driving the vehicle to the destination. To observe the road conditions and through
the accelerator button to adjust the speed.
Fig 8: The direction of the operation
5.6. Steering
To move around by the handle for vehicle.
5.7. Brake
Load braking performance depends on the road conditions and vehicle.