Cascade D Series Manual

倾翻架、倾翻式废纸叉
Hinged Forks & Hinged Broke Forks
官方微信号 天猫旗舰店
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操作指南 PERATER'S GUIDE
O
服务热线
Customer Service Hotline
40088 57315

C
目录 CONTENTS
介绍 Introduction 1
用户注意事项 End User Please Notice 2
操作 Operation 3
日常检查 Daily Inspection 4
安全规则 Safety Rules 5
安全操作和维护 Safe Operation and Maintenance(OSHA Regulations) 8
质量保证政策 Warranty 13
警告
:叉车属具综合承载能力是由叉车制造厂决定，其值可能比属具铭牌上的小，请参见叉车铭牌。
WARNING: Rated capacity of the truck/attachment combination is a responsibility of the original truck manufacturer and
may be less than shown on the attachment nameplate. Consult the truck nameplate.
注意
:操作者必须是经过培训且授权的人员。
CAUTION: Do not operate this attachment unless you are a trained and authorized lift truck driver.
注意
:本指南阐述对大多数货物工况的作业规则。特殊情况请向您的上级主管请教具体的正确操作规则。
CAUTION: This Guide shows recommended load handling procedures applicable to most products. Consult your
company or organization for any special procedures applicable to loads you.
卡斯卡特保留对本手册进行修改的权力。如有修改，恕不另行通知，请留意相应的版本号。
All right reserved. The content are subject to change without notice. Please note the version No.

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介绍 INTRODUCTION
本手册为 D,E,F 系列侧移叉的操作指南（以E系列侧移叉作图例），旨在帮助你
在操作中避免属具及货物的损伤，操作前请仔细阅读本手册，掌握所有的操作步骤及安
全规则，不详之处请向你的上级请教。
安全第一！大多数的事故都起因于操作或判断失误，请格外留心维护保养状况差和
工况恶劣的属具并及时加以解决。
This guide contains operating instructions for Cascade D,E,F-Series
Sideshifters(takes E-Series Sideshifter for example). It will help avoid common
errors which often cause damage to the equipment or product being handled.
Read this manual thoroughly before operating the attachment. Be sure you know
and understand all operating procedures and safety precautions. If you have any
questions, or don't understand a procedure, ask your supervisor.
Emphasize Safety! Most accident are caused by operator carelessness or
misjudgement. You must watch for hazardous situations and correct them.
倾翻式废纸叉
Hinged Broke Forks
倾翻架
Hinged Forks
压板
Press Plate
货叉
Forks
油缸
Cylinder
油缸
Cylinder
挡货架
Backrest
货叉架
Carriage
上钩
Upper Hooks
上钩
Upper Hooks
下钩
Lower Hooks
下钩
Lower Hooks

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用户注意事项 END USER PLEASE NOTICE
日常的维护保养对于保证叉车属具产品的正常功能及使用寿命至关重要， 详细事项请参见卡斯卡特叉车属具
《操作手册》
或
《维修手册》，
或者请首先向售出该产品的叉车主机厂或其代理商咨询。
The daily inspection and periodic maintenance is very important for ensuring the normal performance and durable service life of the
forklift truck attachment. For details, please consult the Cascade Xiamen forklift truck attachment 《Operator's Guide》or 《Service
Manual》.
卡斯卡特（厦门）公司也非常乐意回答您在这方面任何感兴趣的问题。
You could also primarily consult the forklift truck OEM or its Dealer from whom you purchased this equipment. Of course, Cascade
Xiamen is willing to answer any questions of your interest, too.
请洽：
卡斯卡特（厦门）叉车属具有限公司
服务与配件处
电话：4008857315
传真：86-592-6512571
Please contact:
Customer Service Department,
Cascade Xiamen Forklift Truck Attachment Co. Ltd.
Tel: [phone]
Fax: [phone]

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操作 OPERATION
下降
Hoist Down
下降
Hoist Down
举升
Hoist Up
举升
Hoist Up
前倾
Tilt Forward
前倾
Tilt Forward
压板
Press Plate
前倾
Tilt Forward
前倾
Tilt Forward
后倾
Tilt Back
后倾
Tilt Back
后倾
Tilt Back
后倾
Tilt Back
压板张开
Open
张开
Open
压板夹紧
Clamp
夹紧
Clamp
货叉
Forks
货叉架
Carriage
货叉前倾
Carriage
Tilt Forward
货叉前倾
Carriage
Tilt Forward
货叉后倾
Carriage
Tilt Back
货叉后倾
Carriage Tilt Back
倾翻式废纸叉
Hinged Broke Forks
倾翻架
Hinged Forks

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日常检查 DAILY INSPECTION
每天检查图示各项内容，发现问题及时汇报给上级。保养及维修事项请参见服务手册。
Check items shown each day. Inspect for problems and report to your supervisor in time. See Service Manual for matainenance and
repair procedures.
倾翻式废纸叉
Hinged Broke Forks
倾翻架
Hinged Forks
安全标签和铭牌
Safety Decals &
Nameplate
安全标签和铭牌
Safety Decals &
Nameplate
螺栓锁紧情况
Fasteners
油缸是否渗漏
Leaks
油缸是否渗漏
Leaks
螺栓锁紧情况
Fasteners
下钩嵌合情况
Lower Hooks
Engagement
上钩嵌合情况
Upper Hooks
Engagement
上钩嵌合情况
Upper Hooks
Engagement
下钩嵌合情况
Lower Hooks
Engagement

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安全规则 SAFETY RULES
搬运货物 Handling Loads
附近有人禁止操作
Do not operate immediate
vicinity of other people
举升货物时叉车应限速行驶
Limit truck movement with
raised load
货物重量必须小于叉车 /属具组合承载能力（见叉车铭牌）
Load weight must not exceed combined truck/attachment
capacity(see truck namaplate)
左右货叉总承载能力必须大于货物重量
Total fork capacity(LH+RH fork)must be greater than load
weight. Check capacity stamp on forks.
行进前将货物居中
Center load prior to traveling

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安全规则 SAFETY RULES
工业叉车 Industrial lift trucks
禁止载人行驶
No riders
空载行驶
Traveling Empty
禁止伸手穿越门架
No reach through mast
关闭发动机，制动，降下货叉
Motor off, Park, Lower load
禁止货叉下站人
No standing under load
3 in.
(76mm)
前后倾
Tilt
上下坡
RAMPS
空载时
No Loads
负载时
With Loads
提升
Raise

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禁止坡上停车
No parking on ramp
禁止坡上转弯
No turning on ramp
注意行驶空间
Watch clearance
交通标志
TRAFFIC
STOP
湿地
Wet Floor
工作人员
Workers
双向行驶时必须慢行
Slow for two-way trafc
十字路口处鸣笛慢行
Sound horn, slow at
intersection
转弯时必须鸣笛慢行
Sound horn, slow at
corner
停止
Stop
凸起
Bumps
凹坑
Dips
安全规则 SAFETY RULES

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安全操作和维护 SAFE OPERATION AND MAINTENANCE
(OSHA REGULATIONS)
符合 OSHA 规则—工业车辆和属具（详见 OSHA1910.178）
警告：本工业车辆安全操作和维护规则遵循
OSHA1910.178 和ANSI B56.1—1969 工业
车辆安全标准。当操作和维护安装有数据的叉
车时您要特别注意这些规则的如下部分。您应
熟悉这些规则的所有部分。不明之处请向您的
上级询问。
(a) 常规要求
(4) 除非预先得到书面许可，用户无权擅自更改和添加影响
作业能力和操作安全的操作。
(5) 如果用户自行在叉车上安装属具而不通过厂家安装，用
户将被要求对叉车进行标注以区别于属具，并标明在货物载荷
中心夹持并举到最大高度时叉车 /属具准确的综合载重量。
(6) 用户在维护时应能看到所有铭牌和标签清晰明了。
(e) 安全规则
(2) 如果货物堆放形式不和安全规范， 用户应根据如下 (a)(2)
要求给叉车加装竖式挡货架。
(a)(2) 所有 1972 年2月15 日以后用户购买的叉车的设计
和结构必须符合有 ANST 制定 ANSI B156.1-1969 工业车辆部
件II 标准。
(I) 操作人员培训
只有经过培训和授权的操作者才可以驾驶叉车。在叉车安
全培训时应为培训人员制定相关规程。
(m) 叉车驾驶
(1) 叉车不允许朝工作台或其它固定物体前的站立者行进。
(2) 叉车举升时无论空载还是载货时都不允许有人站在货叉下方或
从货叉下方经过。
(3) 未经授权的人员不允许驾驶叉车，用于安全驾驶叉车的场地亦
必须得到许可。
(4) 不允许将手臂或脚伸到门架之间或行进着的叉车外。
(5i) 当叉车载着货停放时， 货物应尽量完全放低。 控制杆应挂空挡，
关闭发动机并拉上制动刹车手柄。如果叉车停在斜坡上还应用块状物
挡住车轮。
(5ii) 叉车在以下情况属无人看管状态：操作者远离叉车 7.6 米以
上(即使在视野以内 )， 或任何时候操作者离开叉车并不在视野范围内。
(5iii) 当操作者离开叉车并在 7.6 米的视野范围内时，应先完全降
下货物，挂空挡，关闭发动机并拉上制动刹车手柄。
(6) 在任何装卸码头或载重卡车作业时都应使叉车与斜坡或平台保
持一定的安全距离。叉车不能用于开闭门。
(10) 无论是否需要都应加装挡货架，以尽可能减小货物或部分货
物向后掉落的可能性。
(n) 行进
(4) 驾驶员经过十字路口或其它影响视野的障碍物时应慢速行驶并
鸣笛。如果货物搬运时前方视线被挡，驾驶员应采用倒退搬运。
(7i) 当斜坡坡度超过 10°时，叉车装载行驶时须使货物相对叉车而
言处于坡度上方 (即上坡时叉车向前行驶，下坡时叉车倒退行驶。)
(7ii) 在坡上行驶时，叉车门架尽可能后倾，并提升必要的高度以
保证货物运输安全。
(o) 装货
(1) 只允许搬运包装稳定或安全的货物。在搬运载荷中心不对中的
货物时须小心谨慎。
(2) 只允许搬运叉车承载能力范围内的货物。

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安全操作和维护 SAFE OPERATION AND MAINTENANCE
(OSHA REGULATIONS)
(3) 当货物尺寸过长或过高 (包括多层货物 )而影响承载能力时，必须调整货物。(4) 操作安装上属具的叉车，即使不夹持货物，也应
把它看成搬运了一定重量 (非满载 )的货物。
(5) 须小心地后倾门架以保证货物稳定性。
(6) 货物前后倾时要格外小心，特别是高层堆垛时。货物提升时不能同时前倾，除非叉起货物时。提升货物至堆垛货物上方时再前倾。
当堆垛多层货物时应尽量后倾以保证稳定性。
(p) 叉车操作
(1) 任何时候发现叉车处于须维修、有缺陷或任何不安全隐患的情况，叉车必须停下来维修直到可重新安全工作。
(q) 叉车维护
(1) 任何存在不安全操作隐患的叉车都应该返修。所有维修工作应由经授权的人员完成。
(5) 叉车上所有待维修更换的部件都只能用标准更换件更换以确保叉车保持出厂时的安全使用状态。
(6) 未经授权不得对叉车擅自改动以免和出厂时众多部件原有位置不符。也不允许用即使制造商原先没提供的额外部件进行更换或减
少任何配件。除非得到叉车制造商的许可，否则不得对叉车超载作业。
(7) 叉车投入使用前应先检查，如果检查显示任何对叉车操作不安全的迹象时都不可投入使用。这样的检查至少应每日进行。如果叉
车是 24 小时不间断工作，那么每次换班时需例行检查。发现毛病时应立即上报并更正。

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安全操作和维护 SAFE OPERATION AND MAINTENANCE
(OSHA REGULATIONS)
WARNING: The safe operation and maintenance of industrial trucks is regulated by Occupational Safety and Hleath(OSHA)
regulations 1910. 178 and American National Standards Institude(ANSI) Safety Standard for Powered Industrial Trucks,
ANSI B56.1-1969. When operating and maintenaning industrial trucks equipped with attachments you should pay particular
attention to the following sections of these regulations. You should be familiar with all sections of these regulations. Ask your
employer for the complete regulations.
(a) General Requirement
(4) Modications and additions which affect capacity and safe operation shall not be performed by the customer or user without
manufacturers prior written approval. Capacity, operation and maitenance insturction plates, tags or decals shall be changed
accordingly.
(5) If the truck is equipped with front-end attachments other than factory installed attachments, the user shall request that the truck
be marked to identify the attachments, the user shall request that the appropriate weight of the truck and attachment combination at
maximum elevation with load laterally centered.
(6) The user shall see that alll namaplates and markings are in place and maintained in a legible condition.
(e) Safety Guards
(2) If the type of load presents a hazard, the user shall equip fork trucks with a vertical load backrest extension in accordance with (a)
(2) following.
(a)(2) All new powered industrial trucks acquired and used by an employer after February 15, 1972 shall meet the design and
construction requirements for powered industrial trucks established in the "American National Standard for Powered Industrial Trucks,
Part II, ANSI B56.1-1969", except for vehicles intended primarily for earth moving or over-the-road hauling.
(I) Operating Training
Only trained and authorized operators shall be permitted to operate a powered industrial truck. Methods shall be devised to train
operators in the safe operation of powered industrial trucks.
(m) Truck Operations
(1) Trucks shall not be driven up to anyone standing in front of a bench or other xed object.
(2) No person shall be allowed to stand or pass under the elevated portion of any truck, whether loaded or empty.

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安全操作和维护 SAFE OPERATION AND MAINTENANCE
(OSHA REGULATIONS)
(3) Unauthorized personnel shall not be permitted to ride on powered industrial trucks. A safe place to ride shall be provided where
riding of trucks is authorized.
(4) The employer shall prohibit arms or legs from being placed between the uprights of the mast or outside the running lines of the
truck.
(5i) When a powered industrial truck is left unattended, load engaging means shall be fully lowered, controls shall be neutralized,
power shall be shut off and brakes set. Wheels shall be blocked if the truck is parked on an incline.
(5ii) A powered industrial truck is unattended when the operator is 25 feet or more away from the vehicle which remains in his view,
or whenever the operator leaves the vehicle and it is not in his view.
(5iii) When the operator of an industrial truck is dismounted and within 25 feet of the truck still in his view, the load engaging means
shall be fully lowered, controls neutralized and the brakes set to prevent movement.
(6) A safe distance shall be maintain from the edge of ramps or platforms while on any elevated dock or platform or freight car.
Trucks shall not be used for opening or closing freght doors.
(10) A load backrest extension shall be used whenever necessary to minimize the possibility of the load or part of it from falling
rearward.
(n) Traveling
(4) The driver shall be required to slow down and sound the horn at cross isles and other locations where vision is obstructed. If
the load being carried obstructs forward view, the driver shall be required to travel with the load trailing.
(7i) When ascending or descending frades in excess of 10 percent, loaded trucks shall be driven with the load upgrade.
(7ii) On all grades the load and load engaging means shall be tilted back if applicable, and raised only as far as necessary to clear
the road surface.
(o) Loading
(1) Only stable or safety arranged loads shall be handled. Caution shall be exercised when handling off-center loads which cannot
be centered.
(2) Only loads within the rated capacity of the truck shall be handled.
(3) The long or high(including multiple-tiered) loads which may affect capacity shall be adjusted.
(4) Truck equipped with attachments shall be operated as partially loaded trucks when not handling a load.
(5) A load engaging means shall be placed under the load as far as possible; the mast shall be carefully tilted backward to stabilize
the load.

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安全操作和维护 SAFE OPERATION AND MAINTENANCE
(OSHA REGULATIONS)
(6) Extreme care shall be used when tilting the load forward or backward, partially when high tiering. Tilting forward with load
engaging means elevated shall be prohibited except to pick up a load. An elevated load shall not be tilted forward except when the load
is in a deposit position over a rack or stack. When stacking or tiering, only enough backward tilt to stabilize the load shall be used.
(p) Operation of the Truck
(1) If at any time a poweredindustrial truck is found to be in need of repair, defective, or in any way unsafe, the truck shall be taken
out of service until it has been restored to safe operating condition.
(q) Maintenance of Industrial Trucks
(1) Any powered-operated industrial truck not in safe operating condition shall be removed from service. All repairs shall be made
by authorized personnel.
(5) All parts of any such industrial truck requiring replacement shall be replaced only by parts equivalent as to safety with those
used in the original design.
(6)Industrial trucks shall not be altered so that the relative positions of the various parts are different from what they were
when originally received from the manufacturer, nor shall they be altered either by the addition of extra parts not provided by the
manufacturer or by the elimination of any parts. Additional counter-weighting of fork trucks shall not be done unless approve by the
truck manufacturer.
(7) Industrial trucks shall be examined before being placed in service and shall not be placed in service if the examination shows
any condition adversely affecting the safety of the vehicle. Such examinations shall be made at least daily. When industrial trucks
are used on a round-the-clock basis, they shall be examined after each shift. Defects when found shall be immediately reported and
corrected.

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质量保证政策 WARRANTY
感谢您选用卡斯卡特（厦门）叉车属具有限公司的产品。为了充分保障您的权益，请认真阅读本质量保证政策。
以下：“卡斯卡特（厦门）公司”指卡斯卡特（厦门）叉车属具有限公司 ；“购买商”指直接与卡斯卡特（厦门）公司签订产品购销合同
的叉车主机厂或获得叉车主机厂授权的代理商
卡斯卡特（厦门）公司：保证其产品符合卡斯卡特（厦门）公司所提供的有效的产品购销合同、报价单、产品手册中所列有关性能
参数的要求。
卡斯卡特（厦门）公司全新产品：包括属具、货叉、卷管器和配件，质量保证期为卡斯卡特（厦门）公司货交第一承运人之日起 24
个月或该产品使用 4000 小时。以上述两项中先到期限者为准。
卡斯卡特
（厦门）
公司绿萌系列再制造产品
：
质量保证期为卡斯卡特
（厦门）
公司货交第一承运人之日起 6个月或该产品使用 1000 小时。
以上述两项中先到期限者为准。
本政策中，“质量保证”的含义是：卡斯卡特（厦门）公司将对于获得其书面授权人员检查后确认在材料或制造工艺方面存在缺陷的任
何零部件进行修理或更换。
购买商、最终用户应做到：
在对卡斯卡特产品进行安装、调试、使用和保养时，必须严格按照相关的卡斯卡特安装说明书、检测规范、操作指南和维修手册的
规定进行操作。
只有在获得卡斯卡特（厦门）公司的书面授权后，方可对所购的卡斯卡特公司产品进行修理，但不能拆除或更换产品上的零部件。
任何在未经卡斯卡特（厦门）公司书面授权的情况下对卡斯卡特产品所作的修理、改动，或使用非卡斯卡特（厦门）公司原厂提供
的零部件，或违反卡斯卡特安装说明书、检测规范、操作指南和维修手册中的有关规定，都将导致失去享受本质量保证政策的权利。

- 14 -
注意事项：
卡斯卡特（厦门）公司对于使用其产品进行超出该产品适用工况的特殊作业导致的产品损坏或任何非正常状况不予保修。
当购买商或最终用户已拥有或虽未拥有但已开始使用本公司产品后，发生的该产品丢失、该产品使用中对人身或财产造成损失或损
害（包括间接损失或损害），卡斯卡特（厦门）公司均不承担责任。
产品正常使用中的磨损、消耗、未按卡斯卡特（厦门）公司操作指南而进行非正常使用、以及正常或定期的维护保养工作，不享受
本质量保证政策。
超出本质量保证政策内容及卡斯卡特（厦门）公司购销合同上所述的产品相关条款外的情况，均不享受本质量保证政策。
最终用户如果需要进一步了解卡斯卡特（厦门）公司产品或安装及修理方面的事宜，请首先向售出该产品的叉车主机厂或其代理商
咨询。
卡斯卡特（厦门）公司也非常乐意解答您在这方面的任何问题。
请洽：卡斯卡特（厦门）叉车属具有限公司 服务与配件处 电话：40088 57315
本质量保证政策自 2013 年9月24 日起生效。在新的质量保证政策颁发前，本政策一直有效。卡斯卡特（厦门）公司保留对本政策
进行修改的权利，届时恕不一一通知。请注意本政策页面下端的版本号。
版本号：Cascade Xiamen 2013
质量保证政策 WARRANTY

- 15 -
Thank you very much for your purchasing Cascade products, in order to fully guarantee your rights and interests, please read the
content of this Warranty carefully.
In this article, hereafter, "Cascade Xiamen" means Cascade Xiamen Forklift Truck Attachment Co., Ltd.;"Buyer" means the forklift
truck OEM (Original Equipment Manufacturer) or its authorized Dealer who signs purchasing contract with Cascade Xiamen directly for
its product.
Cascade Xiamen: warrants its products to conform to published specications as found in its valid sales contracts, quotations,
brochures, price lists.
Cascade Xiamen New Products: consisting of attachments, forks, hose reels and service parts are warranted for 24 months
following the date of delivery to the primary carrier, or 4000 hours of operation, whichever terminates rst alternatively.
Cascade Xiamen Remanufactured Products: are warranted for 6 months following the date of delivery to the primary carrier, or
1000 hours of operation, whichever terminates rst alternatively.
Within the policy, "Warranty" means Cascade Xiamen will repair or replace, at its option, any part that a Cascade Xiamen itself or
authorized inspection reveals to be defective in materials or workmanship.
What Buyers and Customers must do:
To preserve Cascade Xiamen's Warranty, Buyers and Customers must carefully follow applicable Cascade Installation Instructions,
Service Manuals and Operator Guides when installing, adjusting, maintaining and operating Cascade equipment.
Buyers, Customers must obtain Cascade Xiamen written authorization for repairs other than removal or replacement of defective
parts.
Any unauthorized repairs or alterations, use of parts not provided by Cascade Xiamen, or failure to follow Cascade's Installation
Instructions, Service Manuals and Operator Guides will result in loss of Warranty.
质量保证政策 WARRANTY

- 16 -
Notice:
Cascade Xiamen does not warrant that its products will perform any particular task which conditions are not suitable for the
product.
Cascade Xiamen assumes no responsibility for loss, damage or injury to persons or property, or for consequential damages,
resulting from the possession or use of its products.
Cascade Xiamen's Warranty does not cover wear, tear, abnormal applications which fail to follow Cascade Xiamen product
Operator’s Guide properly, normal or scheduled maintenance.
THERE ARE NO WARRANTIES EITHER EXPRESS OR IMPLIED INCLUDING ANY WARRANTY OF FITNESS FOR A
PARTICULAR PURPOSE WHICH EXTEND BEYOND THOSE STATED IN THIS WARRANTY AND THE PRODUCT DESCRIPTION
ON THE FACE OF CASCADE XIAMEN'S ORDER ACKNOWLEDGEMENT.
If the end user customer would like to know more about Cascade Xiamen product or the relevant aspects of installation and
service, please rstly consult with the forklift truck OEM or its Dealer who sold the product.
Cascade Xiamen is also very happy to answer any of your questions on this.
Please contact: Service and Spare Parts Department, Cascade Xiamen Forklift Truck Attachment Co., Ltd. Phone: [phone]
This Warranty's effective since September 24, 2013. Its validity remains until being superceded by a later version. Cascade Xiamen
reserves all the rights of amendment without notice. Please note the Version No. at the bottom of this page.
Version No.: Cascade Xiamen 2013
质量保证政策 WARRANTY

卡斯卡特（厦门）叉车属具有限公司
Cascade Xiamen Forklift Truck Attachment Co.Ltd
地址：厦门市海沧区阳光路 668 号邮编：361026
No. 668 Yangguang Road, Haicang, Xiamen, Fujian, 361026, P.R. China
电话 /Tel: [phone] 传真 /Fax: [phone]
卡斯卡特
（厦门）
公司保留对本手册修改的权力， 如有修改， 恕不另行通知。
Cascade Xiamen reserves the rights to make change without notice. 1210981 R3 XM CN 02/2016