Multi-Mover XXL 10 TO User manual

MULTI-MOVER XXL 10 TO
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USER MANUAL and PARTS LIST
MULTI-MOVER XXL 10 TO
Transport
* Only use stable loading surfaces with sufficient loading capacity (see section 2.2).
* Secure the MULTI-MOVER XXL 10 TO against tilting or sliding.
* It is prohibited to;
- get under the MULTI-MOVER XXL 10 TO while lifting
- remain within the tilting range of the MULTI-MOVER XXL during unloading
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MULTI-MOVER XXL 10 TO
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Contents
Chapter 1 INTRODUCTION / WARRANTY / DEFINITIONS /
SAFETY SYMBOLS 3
Chapter 2 TECHNICAL DESCRIPTION 4
2.1 Designation, identification and description 4
2.2 Technical information and dimensions 4
2.3 Packaging, loading / unloading, towing, recycling 4
Chapter 3 SAFETY REGULATIONS 5
Chapter 4 PREPARATION 8
4.1 Application 8
4.2 Operator 8
4.3 Responsibility operator 8
4.4 Inspection prior to putting into operation 9
Chapter 5 USE 10
5.1 General 10
5.2 Regulations for use 10
5.3 Operation 11
5.4 Batteries 12
5.5 Coupling trailer(s) 13
Chapter 6 MAINTENANCE 14
6.1 Inspection 14
6.2 Lubrication and maintenance diagram 14
6.3 Cleaning 14
6.4 Taking out of operation 15
6.5 Annual maintenance 15
Chapter 7 ENVIRONMENT 15
Chapter 8 FAILURES 16
Chapter 9 PARTS 16
Chapter 10 DECLARATION OF CONFORMITY 17
Appendix I Electrical circuit diagram
Appendix II User manual battery charger
Appendix III Part List
Multi-Mover Europe B.V.
www.multi-mover.eu
T [phone] F [phone]
[phone]

MULTI-MOVER XXL 10 TO
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1 INTRODUCTION / WARRANTY / DEFINITIONS / SAFETY SYMBOLS
You have made the right decision, by purchasing the Multi-Mover XXL 10 TO. You are now in the pos-
session of an excellent tool that has been constructed and produced with the greatest care. You will
profit the most from this investment, if you carefully observe the safety, user and maintenance in-
structions provided in this user manual.
The user manual should be made available to the user of the Multi-Mover XXL 10 TO and must be
present at the Multi-Mover XXL 10 TO when it is being used. The user manual must have been read
by anyone working with/at the Multi-Mover XXL 10 TO, and the instructions must be observed.
Warranty
Multi-Mover Europe BV will not assume responsibility for the goods it produced and the services it
supplied. Warranty can only be claimed if the client has made an immediate complaint and Multi-
Mover Europe BV has been given the opportunity to investigate the complaints and correct possible
faults. Multi-Mover Europe BV provides a warranty on its products in relation to materials and con-
struction defects. In case of defects as described above, Multi-Mover Europe BV shall undertake to
provide the parts manufactured by them for free, within the period of one year after delivery.
To occasions, different warranty conditions apply. Multi-Mover Europe BV will not be liable for dam-
age and indirect damage as a result of natural disasters, operational errors, lack of skilful mainte-
nance and any other use than described below.
The liability of Multi-Mover Europe BV will also terminate as soon as you or a third party performs
work, such as adaptations or extensions, to the machine, without our written permission.
The warranty conditions only apply if a defect, after investigation by the manufacturer, is recognized
as such.
At Multi-Mover Europe BV we continuously try to improve our products and service. That is why we
reserve the right to change the specifications stated in this user manual at any required moment and
without prior notice.
Definitions
In this user manual we use the following definitions;
Operator: The person who drives, controls and supervises the operation of the
Multi-Mover XXL 10 TO and is able to start and stop it, etc.
It is the company's responsibility to make sure that the operator is suffi-
ciently trained.
Dangerous areas: The area surrounding the Multi-Mover XXL 10 TO where people may get
injured.
Maintenance mechanic: The person who is completely familiar with the Multi-Mover XXL 10 TO, is
able to adjust the safety devices and to maintain the Multi-Mover XXL 10
TO.
The maintenance mechanic is familiar with the functionality’s, safety
standards and was trained to maintain the Multi-Mover XXL 10 TO. It is
the company's responsibility to make sure that maintenance staff has
been sufficiently educated and trained.
# Oprional different

MULTI-MOVER XXL 10 TO
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Safety symbols
On various places on the Multi-Mover XXL 10 TO you will find standardised safety symbol
stickers as displayed to the right.
The upper part warns against a general or particular hazard.
The lower part indicates what type of hazard is being warned against and will explain what
you must do.
2 TECHNICAL DESCRIPTION
2.1 Designation, identification and description
Designation : MULTI-MOVER XXL 10 TO
Identification : type plate on the encasing
Description : vehicle on two drive wheels and a swivel wheel
: suitable as towing device, optionally provided with an upward and downward mov-
ing coupling point, for instance, in order to couple the pole of a trailer and possibly to
lift it.
: drive while walking, by using the driving switches on the steering handle
Accessories
The following parts are delivered separately with the vehicle:
The vehicle's operation manual
Battery Charger and Manual
Manuals for possible options
2.2 Technical information and dimensions Multi-Mover XXL 10 TO standard version
___________________________________________________________________________
PUSH AND PULL FORCE 10,000 KG
-Weight 1,050 kg
-Length 140 cm
-Width 96 cm
-Height 60 / 140 cm
-Engine power 4kW 36VDA, maintenance-free
-6 x 6-volt 240 Ah battery pack, maintenance-free, AGM lead acid
-Charger 36 volts, high frequency 20A, 200A/5H
-Push and Pull 10,000 kg or 8,900 newton horizontal traction
-Solid-rubber tire 10 cm wide SC20 Continental, 8-inch rims
-Ergonomic tiller head with emergency stop, belly button
-2 Potentiometer, of which 1 continuous setting and 2 pre-sets to 5 km/h
-Speed reduction system in case excessive cornering speed
-Inching forwards/backwards
-Emergency stop switch on the housing
-Emergency stop on Tiller head (vertical position)
-Steerable Tiller head with double castors ∅250 mm
-Maximum axle load 2500 kg
-Battery, hour and error display
-Lock with 2 keys
-Horn
-Minimum speed is 0.1 km/h

MULTI-MOVER XXL 10 TO
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-Bolt coupling #
-M14 coupling thread at various heights for couplings
-Work area: 6 to 8 km
-Operating time: 3-4 workdays
Always supplied with 6 batteries (in the drive box), external charger and coupling. There are many
options to choose from.
2.3 Packaging, loading / unloading, towing, recycling
Packaging
The Multi-Mover XXL 10 TO is secured with straps on support beams on a pallet, surrounded by a
protective cardboard box.
Removing the packaging
Remove the clamping strips at the wheels.
Avoid injury and damage as a result of incorrect placement of the lift truck's lift forks.
Loading and unloading
If the Multi-Mover XXL 10 TO has to be moved by means of a lift truck, the lift forks must be placed at
the heaviest part at the rear of the Multi-Mover XXL 10 TO, between the 2 large wheels.
Towing
Caution! Avoid serious damage to the drive, the Multi-Mover XXL 10 TO may only be moved or towed
if the Electric magnetic brake inside the engine box on the engine has been released.
Recycling of the packaging

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Save the packaging for possible future transportations.
If you want to remove the packaging, you must observe the local and national regulations concerning
plastic waste processing.
3 SAFETY REGULATIONS.
Only use the Multi-Mover XXL 10 TO for the purpose for which it was designed.
The symbols displayed below have been attached to your Multi-Mover XXL 10 TO.
Get to know these symbols and make sure you know what they mean.
3.1
Caution! Hazard of serious injury.
Carefully read the user manual of the Multi-Mover XXL 10 TO, so you will know exactly how
to use the switches before you start driving it.
3.2
Caution! Hazard of injury during maintenance work.
Switch off the ignition and remove the ignition key, disconnect the charging plug and press
the emergency stop.
Consult the user manual.
You will prevent dangerous situations that might arise if the Multi-Mover XXL 10 TO starts to
move unexpectedly.
Also consider the possibility that the vehicle is switched on by a third party, a coincidence or
misunderstanding that could occur if the ignition key is still in the ignition.
3.3
Caution! Hazard of serious injury due to getting jammed or a collision.
Make sure that nobody can get jammed, also not at the trailer(s) that are being towed.
Particularly when riding along on the Multi-Mover XXL 10 TO or the trailer(s) to be towed, there
will be a risk of getting jammed or having a collision.
3.4
Caution! Hazard of serious injury on slopes due to tipping over.
The Multi-Mover XXL 10 TO was constructed for driving on flat, dry, metalled and sufficiently
supportive terrain.
The maximum slope angle that can be driven on, strongly depends on;
- the weight to be towed
- the driving style of the operator
-driving circumstances, and the strength of the terrain.
Caution! Hazard of serious injury due to unwanted movements on slopes as result of insuffi-
cient traction force and brake force of the Multi-Mover XXL 10 TO.
Never drive onto a slope at an angle or crosswise.
Only ever drive on and off a slope at a right angle.
The Multi-Mover XXL 10 TO with trailer(s) may also tip over if the bends are taken at a speed that
is too high.

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3.5
As the trailers may limit the operator's view and because the
Multi-Mover XXL 10 TO and trailer(s) may swerve out, there will be a risk of collision, therefore:
Caution! Hazard of (serious) injury due to collisions.
Make sure that bystanders remain at least 10 metres outside of the driving area of the Multi-
Mover XXL 10 TO and trailer(s).
3.6
Caution! Hazard of (serious) injury due to getting jammed or as a result of falling under the Multi-
Mover XXL 10 TO or trailer(s).
Passengers may “never” drive along on the Multi-Mover XXL 10 TO or the trailers.
3.7
Caution! Hazard of serious injury.
Adapt your speed to the circumstances while driving.
Always make sure you have the Multi-Mover XXL 10 TO under control.
-Reduce speed on uneven floors/terrain and in sharp bends.
-Be particularly careful when manoeuvring and reversing.
3.8
Caution! Hazard of injury due to getting jammed when connecting and disconnecting the
trailer(s).
Keep your hands and fingers away from the coupling, hydraulic system (option) or pole eye.
3.9
Caution! Hazard of serious injury.
Before you start driving, make sure the walking/driving area is free and flat.
Avoid getting jammed between the Multi-Mover XXL 10 TO and obstacles.
Prevent tripping and getting jammed under the Multi-Mover XXL 10 TO and/or trailer.
Make sure the driving area and your shoes are free of dirt, in order to prevent accidents due to slip-
ping.
3.10
Caution! Hazard of serious injury due to overloading the Multi-Mover XXL 10 TO.
The load behind the Multi-Mover XXL 10 TO may not be more than indicated at section 2.2 tech-
nical data.
Make sure the trailer(s) has/have been loaded evenly and safely.
3.11
Caution!
Wear clothing that allows you to move freely and does not hinder your view on the Multi-Mover XXL
10 TO plus trailer(s). Observe your company's safety regulations.
3.12
Caution! Hazard of injury. In case of an unusual noise;
Stop the Multi-Mover XXL 10 TO immediately.
Check the electric system and the drive for damage.
Check the wheels and tyres for tension, damage and wear.

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3.13
Caution! Avoid injury.
Regularly check whether there are any loose bolts and nuts.
Also see chapter 6 (Maintenance).
3.14
Caution! Avoid injury by checking the Multi-Mover XXL 10 TO for damage or bends on a daily basis.
Pay particular attention to the tow eye with tow pen or coupling point and locking.
3.15
Caution! Hazard of injury.
Make sure the Multi-Mover XXL 10 TO is properly and safely supported when performing cleaning or
maintenance work "under" the Multi-Mover XXL 10 TO.
3.16
Caution! Hazard while charging the battery.
Make sure there is assistance within the range of your voice and also make sure there is sufficient
soap and water nearby if you need to perform work near the battery.
Avoid short-circuit (sparks), make sure you do not make an electrical connection between the battery
poles. Make sure no metal objects can fall on the battery, as this could cause a short-circuit or a
spark and an explosion.
Remove personal objects such as rings, bracelets, necklaces and watches if you are performing work
near the battery. A short-circuit, for example, could melt a ring, resulting in serious burns.
3.17
Caution! Hazard of injury due to overheating of the electrical connection of the
battery charger.
Pay particular attention to cable diameter, earth and fuses.
3.18
Caution!
Serious injury can be received or caused if the Multi-Mover XXL 10 TO is operated by;
- persons younger than 16 years of age
- persons who do not have any training and driving experience with the Multi-Mover XXL 10 TO
- persons of whom it can be expected that they are not (sufficiently) aware of the dangers of the
Multi-Mover XXL 10 TO, temporary personnel for instance.
The MULTI-MOVER XXL 10 TO may only be operated after the operator has thoroughly studied the
user manual and after the owner of the Multi-Mover XXL 10 TO has provided a full training / instruc-
tion concerning the operation and the safety regulations.
3.19
Caution! Hazard of serious injury.
Serious injury may be received or caused if the safety instructions are not provided to other opera-
tors.
3.20
Caution! You are NOT allowed to use the public road with the Multi-Mover XXL 10 TO.
3.21

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Caution!
Hazard of injury if the safety symbols are not clearly visible (any more).
Immediately replace damaged stickers.
3.22
Caution! Hazard of injury.
- maintenance and repair work may only be performed by a maintenance mechanic
who is recognized by Multi-Mover Europe BV.
- only original Multi-Mover Europe BV or CE certified parts may be used
in the Multi-Mover XXL 10 TO.
3.23
As the operator you will determine the limits for "safe driving / working" with the Multi-Mover
XXL 10 TO.
Do not take any risks.
Be particularly careful in case of obstacles or uneven terrain.
4PREPARATION
4.1 Application
The Multi-Mover XXL 10 TO was developed for;
- moving trailers, trolleys, large bins, or other carts with or without goods, industrial trailers, etc.
- driving over flat, dry, metalled or un-metalled terrain (e.g. warehouse, roads concrete etc.)
The Multi-Mover XXL 10 TO is not suitable for transporting trailers with people.
The Multi-Mover XXL 10 TO is not suitable for moving;
- goods containing toxic substances
- goods containing explosive substances
- goods containing hazardous substances
-combustible substances
-other liquids and hazardous substances than stated above
If you want to move the substances mentioned above we offer an ATEX Casing
The Multi-Mover XXL10 TO does not have permission to be driven on public roads unless you have
the additional options ordered.
Only use the Multi-Mover XXL 10 TO for the purpose for which it was designed.
For other applications, the CE mark does not apply.
The electric components and wiring have been made splash-proof. IP54 Multi-Mover XXL10 TO
should be covered if used in a spray plant or car-wash etc. and should also be stored in a dry location.
Although Multi-Mover has been designed for use out of doors and in poor weather conditions, it
should not be driven in to water.
Only the following "original" “Multi-Mover Europe BV” parts and accessories may be used for the
Multi-Mover XXL 10 TO. Multi-Mover Europe BV is excluded from any liability for damages or conse-
quential damages that are caused by "original" parts that have not been supplied by us.

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4.2 Operator
Only persons who have had a thorough (internal) theoretical and practical training for driving the
Multi-Mover XXL 10 TO, are allowed to drive with the Multi-Mover XXL 10 TO.
The training programme should cover:
-the application possibilities and the limitations
-the control and operating components
-the safety regulations
-daily and periodical maintenance
The operator must be fully familiar with the content of this user manual.
People could receive or cause serious injury, if the Multi-Mover XXL 10 TO is operated by;
-unauthorized persons
-persons younger than 18 years of age
-persons of whom it may be expected that they are not (sufficiently) aware of the
dangers of the Multi-Mover XXL 10 TO
4.3 Responsibility of the operator
Operators must strictly observe the safety regulations, which are included in chapter 3, and the same
applies to the other rules of conduct elsewhere in this user manual.
4.4 Inspection prior to putting into operation
In addition to good maintenance, the operator of the Multi-Mover XXL 10 TO must pay attention to
the following aspects after each work period.
- check whether there is any damage on the outside of the vehicle
- check the tow eye and tow pin or coupling point for bends or damage
- check whether the batteries are sufficiently charged
- drive forward and backward and check the operation of the brake.
- check, while driving slowly, the full manoeuvrability of the Multi-Mover XXL 10 TO
- check the jam safety on the steering handle by pressing the safety switch (2, fig. 2),
the Multi-Mover XXL 10 TO should not start in that case.
If you establish a fault, or if you have any doubts concerning the operation of the Multi-Mover XXL 10
TO you must immediately report this to your supervisor or the maintenance personnel.