Jungheinrich EJE 116 User manual

123
456
789
0
Set
Operating instructions
50425855
EJE 116/118/120
G
10.03 -
06.06

0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com
0108.GB
Foreword
The present ORIGINAL OPERATING INSTRUCTIONS are designed to provide
sufficient instruction for the safe operation of the industrial truck. The information is
provided clearly and concisely. The chapters are arranged by letter. Each chapter
starts with page 1. The page identification consists of a chapter letter and a page
number.
For example: Page B 2 is the second page in chapter B.
The operating instructions detail different truck models. When operating and servicing
the truck, make sure that the instructions apply to your truck model.
Safety instructions and important explanations are indicated by the following
graphics:
FUsed before safety instructions which must be observed to avoid danger to
personnel.
MUsed before notices which must be observed to avoid material damage.
ZUsed before notices and explanations.
tUsed to indicate standard equipment.
oUsed to indicate optional equipment.
Our trucks are subject to ongoing development. Jungheinrich reserves the right to
alter the design, equipment and technical features of the truck. No guarantee of
particular features of the truck should therefore be inferred from the present operating
instructions.
Copyright
Copyright of these operating instructions remains with JUNGHEINRICH AG.
Jungheinrich Aktiengesellschaft
Am Stadtrand 35
22047 Hamburg - GERMANY
Telephone: [phone]
www.jungheinrich.com

0108.GB
0108.GB

I 1
0803.GB
Table of contents
A Correct use and application of the truck
B Truck description
1 Description of use ............................................................................... B 1
2 Description of assemblies and functions ............................................. B 2
3 Technical data - Standard version ...................................................... B 3
3.1 Performance data for standard trucks ................................................ B 3
3.2 Dimensions ......................................................................................... B 3
3.3 EN standards ...................................................................................... B 5
3.4 Conditions for application .................................................................... B 5
4 Labels and plates ................................................................................ B 6
4.1 Truck identification plate ..................................................................... B 7
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Moving an incapacitated truck ............................................................. C 2
3.1 Emergency operation with service key 741 (o) .................................. C 3
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery type ......................................................................................... D 2
3 Batteries and motor output: ................................................................. D 2
4 Exposing the battery ........................................................................... D 3
5 Charging the battery ............................................................................ D 3
5.1 Charging the battery with a stationary charging device ...................... D 3
5.2 Selecting the charging curves in the integrated charging device (o) ... D 4
6 Removing and installing the battery .................................................... D 7
7 Battery discharge indicator (t) ........................................................... D 8
I 1
0803.GB
Table of contents
A Correct use and application of the truck
B Truck description
1 Description of use ............................................................................... B 1
2 Description of assemblies and functions ............................................. B 2
3 Technical data - Standard version ...................................................... B 3
3.1 Performance data for standard trucks ................................................ B 3
3.2 Dimensions ......................................................................................... B 3
3.3 EN standards ...................................................................................... B 5
3.4 Conditions for application .................................................................... B 5
4 Labels and plates ................................................................................ B 6
4.1 Truck identification plate ..................................................................... B 7
C Transportation and commissioning
1 Transportation by crane ...................................................................... C 1
2 Commissioning .................................................................................... C 1
3 Moving an incapacitated truck ............................................................. C 2
3.1 Emergency operation with service key 741 (o) .................................. C 3
D Battery - Servicing, recharging, replacement
1 Safety regulations governing the handling of lead-acid batteries ........ D 1
2 Battery type ......................................................................................... D 2
3 Batteries and motor output: ................................................................. D 2
4 Exposing the battery ........................................................................... D 3
5 Charging the battery ............................................................................ D 3
5.1 Charging the battery with a stationary charging device ...................... D 3
5.2 Selecting the charging curves in the integrated charging device (o) ... D 4
6 Removing and installing the battery .................................................... D 7
7 Battery discharge indicator (t) ........................................................... D 8

0803.GB
I 2
E Operation
1 Safety regulations governing the operation of the fork lift truck .......... E 1
2 Description of the operating controls and displays .............................. E 2
3 Start-up of truck ................................................................................... E 4
4 Operation of the fork lift truck .............................................................. E 5
4.1 Safety regulations applicable when operating the truck ...................... E 5
4.2 Driving, steering, braking .................................................................... E 6
4.3 Picking up and setting down loads ...................................................... E 9
4.4 Rendering the vehicle safe when parking ........................................... E 9
5 Keyboard (CANCODE) (o) ................................................................. E 10
5.1 Code lock ............................................................................................ E 10
5.2 Travel programmes ............................................................................. E 12
5.3 Parameters .......................................................................................... E 12
5.4 Parameter settings .............................................................................. E 13
5.5 Travel parameters ............................................................................... E 17
6 Display instrument (CANDIS) (o) ....................................................... E 20
6.1 Discharge monitor function ................................................................. E 21
6.2 Operating hours display ...................................................................... E 21
6.3 Switch-on test ...................................................................................... E 21
6.4 Fault location ....................................................................................... E 22
F Maintenance of the fork lift truck
1 Operational safety and environmental protection ................................ F 1
2 Safety regulations applicable to truck maintenance ............................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance Check - list EJE 116 / 118 / 120 .................................... F 4
5 Lubrication Schedule EJE 116 / 118 / 120 ......................................... F 6
5.1 Fuels, coolants and lubricants ............................................................. F 7
6 Instructions for the servicing operations .............................................. F 8
6.1 Preparing the truck for the performance of servicing and
maintenance operations ...................................................................... F 8
6.2 Removing the front cover .................................................................... F 8
6.3 Removing the drive cover ................................................................... F 8
6.4 Checking the electric fuses ................................................................. F 9
6.5 Recommissioning the truck ................................................................. F 10
7 Decommissioning the fork lift truck ..................................................... F 10
7.1 Operations to be performed prior to decommissioning ....................... F 10
7.2 Measures to be taken during decommissioning .................................. F 10
7.3 Recommissioning the truck ................................................................. F 11
8 Safety checks to be performed at regular intervals and following
any untoward incidents (D: Accident prevention check
according to BGV D27) ....................................................................... F 11
9 Final de-commissioning, disposal ....................................................... F 11
0803.GB
I 2
E Operation
1 Safety regulations governing the operation of the fork lift truck .......... E 1
2 Description of the operating controls and displays .............................. E 2
3 Start-up of truck ................................................................................... E 4
4 Operation of the fork lift truck .............................................................. E 5
4.1 Safety regulations applicable when operating the truck ...................... E 5
4.2 Driving, steering, braking .................................................................... E 6
4.3 Picking up and setting down loads ...................................................... E 9
4.4 Rendering the vehicle safe when parking ........................................... E 9
5 Keyboard (CANCODE) (o) ................................................................. E 10
5.1 Code lock ............................................................................................ E 10
5.2 Travel programmes ............................................................................. E 12
5.3 Parameters .......................................................................................... E 12
5.4 Parameter settings .............................................................................. E 13
5.5 Travel parameters ............................................................................... E 17
6 Display instrument (CANDIS) (o) ....................................................... E 20
6.1 Discharge monitor function ................................................................. E 21
6.2 Operating hours display ...................................................................... E 21
6.3 Switch-on test ...................................................................................... E 21
6.4 Fault location ....................................................................................... E 22
F Maintenance of the fork lift truck
1 Operational safety and environmental protection ................................ F 1
2 Safety regulations applicable to truck maintenance ............................ F 1
3 Servicing and inspection ..................................................................... F 3
4 Maintenance Check - list EJE 116 / 118 / 120 .................................... F 4
5 Lubrication Schedule EJE 116 / 118 / 120 ......................................... F 6
5.1 Fuels, coolants and lubricants ............................................................. F 7
6 Instructions for the servicing operations .............................................. F 8
6.1 Preparing the truck for the performance of servicing and
maintenance operations ...................................................................... F 8
6.2 Removing the front cover .................................................................... F 8
6.3 Removing the drive cover ................................................................... F 8
6.4 Checking the electric fuses ................................................................. F 9
6.5 Recommissioning the truck ................................................................. F 10
7 Decommissioning the fork lift truck ..................................................... F 10
7.1 Operations to be performed prior to decommissioning ....................... F 10
7.2 Measures to be taken during decommissioning .................................. F 10
7.3 Recommissioning the truck ................................................................. F 11
8 Safety checks to be performed at regular intervals and following
any untoward incidents (D: Accident prevention check
according to BGV D27) ....................................................................... F 11
9 Final de-commissioning, disposal ....................................................... F 11

1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.
1
0506.GB
Appendix
JH Traction Battery Operating Instructions
ZThese operating instructions apply only to Jungheinrich battery models. If using
another brand, refer to the manufacturer's operating instructions.

0506.GB
2
0506.GB
2

A 1
0600.GB
A Correct use and application of the truck
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these oper-
ating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A „user“ within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork-lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
MIf these Operating Instruction are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third par-
ties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.
A 1
0600.GB
A Correct use and application of the truck
ZThe “Guidelines for the Correct Use and Application of Industrial Trucks” (VDMA) are
included in the scope of delivery for this truck. The guidelines are part of these oper-
ating instructions and must always be heeded. National regulations are fully applica-
ble.
The fork-lift truck described in these operating instructions is a truck that is suitable
for lifting and transporting loads.
It must be used, operated and maintained according to the information in these oper-
ating instructions. Any other uses are outside the design envelope and can lead to
injury to persons or damage to equipment and property. Above all, overloading
caused by excessively heavy or unbalanced loads must be avoided. The max. admis-
sible load to be picked up is indicated on the identification plate or load diagram label
shown on the truck. The fork-lift truck must not be operated in spaces subject to fire
or explosion hazards, or in spaces where corrosive or very dusty atmospheres pre-
vail.
Duties of the user: A „user“ within the meaning of these operating instructions is de-
fined as any natural or legal person who either uses the fork-lift truck himself, or on
whose behalf it is used. In special cases (e.g. leasing or renting), the user is consid-
ered the person, who, in accordance with existing contractual agreements between
the owner and the user of the fork-lift truck, is charged with the observance of the op-
erating duties.
The user must ensure that the truck is not abused and only used within its design lim-
its and that all danger to life and limb of the operator, or third parties, is avoided. In
addition to this, it must be ensured that the relevant accident prevention regulations
and other safety-related provisions, as well as the operating, servicing and mainte-
nance guidelines, are observed. The user must also ensure that all persons operating
the truck have read and understood these operating instructions.
MIf these Operating Instruction are not observed the warranty becomes void. The same
applies if improper work is carried out on the device by the customer and/or third par-
ties without permission of our Customer Service.
Mounting of attachments: The mounting or installation of any attachments which
will interfere with, or supplement, the functions of the truck is permitted only after writ-
ten approval by the manufacturer has been obtained. If necessary, the approval of
local authorities has to be obtained.
Any approval obtained from local authorities does not, however, make the approval
by the manufacturer unnecessary.

0600.GB
A 2
0600.GB
A 2

B 1
0803.GB
B Truck description
1 Description of use
The truck is designed for transporting goods on a level surface. Palets with an open
floor support or with lateral boards outside of the area of the load-bearing wheels or
trolleys can be transported. The load capacity can be found on the load capacity label
Qmax.
Truck type, load capacity and motor output:
Type Load capacity Motor output
EJE 116 1,600 kg 1.0 kW
EJE 118 1,800 kg 1.0 kW
EJE 118 2,000 kg 1.0 kW
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B 1
0803.GB
B Truck description
1 Description of use
The truck is designed for transporting goods on a level surface. Palets with an open
floor support or with lateral boards outside of the area of the load-bearing wheels or
trolleys can be transported. The load capacity can be found on the load capacity label
Qmax.
Truck type, load capacity and motor output:
Type Load capacity Motor output
EJE 116 1,600 kg 1.0 kW
EJE 118 1,800 kg 1.0 kW
EJE 118 2,000 kg 1.0 kW
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0803.GB
B 2
2 Description of assemblies and functions
Item Designation Item Designation
1tDischarge indicator 8 tLoad lifting device
oDisplay instrument
(CANDIS)
9oIntegrated charging device
24V/30A
(incl. safety circuit)
2oKeyboard
(CANCODE)
10 tBattery hood
3tKey switch 11 tController
oKey switch
(with an additional second
stage for brake release)
12 tCollision safety device
4tFront cover 13 tControl shaft
5tDrive cover (2 sections) 14 tBattery plug (emergency stop)
6tSupporting wheels 15 tInching speed pushbutton
7tDrive wheel
t = Standard equipment o= Optional equipment
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8
7
6
6
5
4
3
2
1
14
12
13
11
10
9
15
0803.GB
B 2
2 Description of assemblies and functions
Item Designation Item Designation
1tDischarge indicator 8 tLoad lifting device
oDisplay instrument
(CANDIS)
9oIntegrated charging device
24V/30A
(incl. safety circuit)
2oKeyboard
(CANCODE)
10 tBattery hood
3tKey switch 11 tController
oKey switch
(with an additional second
stage for brake release)
12 tCollision safety device
4tFront cover 13 tControl shaft
5tDrive cover (2 sections) 14 tBattery plug (emergency stop)
6tSupporting wheels 15 tInching speed pushbutton
7tDrive wheel
t = Standard equipment o= Optional equipment
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8
7
6
6
5
4
3
2
1
14
12
13
11
10
9
15

B 3
0803.GB
3 Technical data - Standard version
ZDescription of the technical data according to VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data for standard trucks
*) If the forks are longer, the load centre is in the middle of the fork.
3.2 Dimensions
* Load section lifted / lowered +55 mm
** Diagonally as per VDI +204 mm
Designation EJE 116 EJE 118 EJE 120
Q Load capacity 1,600 1,800 2,000 kg
C Load centre distance for standard
fork length *)
600 600 600 mm
Travelling speed with/without load 6.0 / 6.0 6.0 / 6.0 6.0 / 6.0 km/h
Lifting speed with/without load 3.4 / 4.2 3.3 / 4.2 3.2 / 4.2 cm/s
Lowering speed with/without load 5.3 / 3.6 5.3 / 3.6 5.3 / 3.6 cm/s
Max. climbing capacity (5 min.)
with/without load
10 / 20 9 / 20 8 / 20 %
Designation EJE 116 / 118 /
120
Short version
h3Lifting height 122 mm
h13 Load lifting device, lowered 85 mm
Y* Wheel base (short, long) 1,240 / 1,310 mm
l1Overall length (short, long) 1,630 / 1,700 mm
l2Length including back of fork (short, long) 480 / 550 mm
l Standard fork length 1,150 mm
b1Truck width 700 mm
Wa* Turning radius 1,450 / 1,520 mm
Ast* Working aisle width 800 x 1200 pallets, lengthwise 1,915** / 1,985** mm
Ast* Working aisle width 1000 x 1200 pallets, crosswise 1,865 / 1,935 mm
a Safety distance 200 mm
B 3
0803.GB
3 Technical data - Standard version
ZDescription of the technical data according to VDI 2198.
Technical modifications and additions reserved.
3.1 Performance data for standard trucks
*) If the forks are longer, the load centre is in the middle of the fork.
3.2 Dimensions
* Load section lifted / lowered +55 mm
** Diagonally as per VDI +204 mm
Designation EJE 116 EJE 118 EJE 120
Q Load capacity 1,600 1,800 2,000 kg
C Load centre distance for standard
fork length *)
600 600 600 mm
Travelling speed with/without load 6.0 / 6.0 6.0 / 6.0 6.0 / 6.0 km/h
Lifting speed with/without load 3.4 / 4.2 3.3 / 4.2 3.2 / 4.2 cm/s
Lowering speed with/without load 5.3 / 3.6 5.3 / 3.6 5.3 / 3.6 cm/s
Max. climbing capacity (5 min.)
with/without load
10 / 20 9 / 20 8 / 20 %
Designation EJE 116 / 118 /
120
Short version
h3Lifting height 122 mm
h13 Load lifting device, lowered 85 mm
Y* Wheel base (short, long) 1,240 / 1,310 mm
l1Overall length (short, long) 1,630 / 1,700 mm
l2Length including back of fork (short, long) 480 / 550 mm
l Standard fork length 1,150 mm
b1Truck width 700 mm
Wa* Turning radius 1,450 / 1,520 mm
Ast* Working aisle width 800 x 1200 pallets, lengthwise 1,915** / 1,985** mm
Ast* Working aisle width 1000 x 1200 pallets, crosswise 1,865 / 1,935 mm
a Safety distance 200 mm

0803.GB
B 4
h13
Ast
l1
l2
Q
150
40
1268
803
h3
55
y
c
l
a
_
2
a
_
2
700
b5
b11
e
Wa
0803.GB
B 4
h13
Ast
l1
l2
Q
150
40
1268
803
h3
55
y
c
l
a
_
2
a
_
2
700
b5
b11
e
Wa

B 5
0803.GB
3.3 EN standards
Continuous sound level: 70 dB(A)
according to EN 12053 as stipulated in ISO 4871
ZThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to EN 12895 and the references to other
standards contained therein.
ZElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Conditions for application
Ambient temperature:
- during operation: 5 °C to 40 °C
ZIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5 °C or in cold stores respectively with extreme
temperatures or humidity changes.
B 5
0803.GB
3.3 EN standards
Continuous sound level: 70 dB(A)
according to EN 12053 as stipulated in ISO 4871
ZThe continuous sound level is a value averaged according to standard regulations,
taking the sound pressure level into account when driving, lifting and idling. The
sound pressure level is measured at the ear.
Electromagnetic compatibility (EMC)
The manufacturer confirms compliance with the limit val-
ues for electromagnetic emission and interference immu-
nity as well as testing of static electricity discharge ac-
cording to EN 12895 and the references to other
standards contained therein.
ZElectrical or electronic components and their arrangement may only be modified after
written approval by the manufacturer has been obtained.
3.4 Conditions for application
Ambient temperature:
- during operation: 5 °C to 40 °C
ZIndustrial trucks must be specially equipped and approved for continuous use in en-
vironments with temperatures below 5 °C or in cold stores respectively with extreme
temperatures or humidity changes.

0803.GB
B 6
4 Labels and plates
Item Designation
16 Truck identification plate
17 Load capacity Qmax
18 Prohibition sign “Do not ride on truck”
19 Lifting point for crane transportation
20 Plate confirming accident prevention checks (only D)
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18
16
20
19
Q max 2000 kg
17
0803.GB
B 6
4 Labels and plates
Item Designation
16 Truck identification plate
17 Load capacity Qmax
18 Prohibition sign “Do not ride on truck”
19 Lifting point for crane transportation
20 Plate confirming accident prevention checks (only D)
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18
16
20
19
Q max 2000 kg
17

B 7
0803.GB
4.1 Truck identification plate
ZThe load lifting device must be lifted to read the identification plate.
If you have questions concerning the truck or ordering spare parts, please indicate
the serial number (22).
Item Designation Item Designation
21 Type 27 Manufacturer logo
22 Serial No. 28 Min./max. battery weight in kg
23 Rated capacity in kg 29 Drive power in kW
24 System voltage V 30 Load centre distance in mm
25 Dead weight without battery in kg 31 Year of manufacture
26 Manufacturer 32 Option
27
26
2825
2924
3023
3122
3221
B 7
0803.GB
4.1 Truck identification plate
ZThe load lifting device must be lifted to read the identification plate.
If you have questions concerning the truck or ordering spare parts, please indicate
the serial number (22).
Item Designation Item Designation
21 Type 27 Manufacturer logo
22 Serial No. 28 Min./max. battery weight in kg
23 Rated capacity in kg 29 Drive power in kW
24 System voltage V 30 Load centre distance in mm
25 Dead weight without battery in kg 31 Year of manufacture
26 Manufacturer 32 Option
27
26
2825
2924
3023
3122
3221

0803.GB
B 8
0803.GB
B 8

C 1
0606.GB
C Transportation and commissioning
1 Transportation by crane
MOnly use lifting equipment with sufficient load capacity.
Transportation weight = dead weight + battery weight; see truck identification plate.)
ZLifting points (1) are supplied on the chassis for transporting the truck using a crane.
– Safely park the truck (see Chapter E).
– Attach the crane equipment to the lifting
points (1).
MAttach the crane equipment to the lift-ing
points in such a manner that it absolutely
cannot slip!
Lifting equipment for the crane must be
attached in such a manner that it does not
come into contact with components dur-
ing lifting.
2 Commissioning
MOnly drive the truck under battery power!
A rectified alternating current damages
the electronic components. Cable con-
nections to the battery (towing cable)
must be shorter than 6 m.
In order to make the truck operationally
ready after delivery or after transport, car-
ry out the following:
– Check the state and the completeness of the equipment.
– If necessary, install the battery; do not damage the battery cable.
– Charge the battery (see Chapter D).
– The battery discharge indicator must match the battery type (to be verified by man-
ufacturer service personnel) if the customer uses a maintenance-free battery.
– Put the truck into operation as described (see Chapter E).
ZAfter the truck is parked, the surfaces of the wheels may flatten. After a short driving
time, this flattening disappears again.
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C 1
0606.GB
C Transportation and commissioning
1 Transportation by crane
MOnly use lifting equipment with sufficient load capacity.
Transportation weight = dead weight + battery weight; see truck identification plate.)
ZLifting points (1) are supplied on the chassis for transporting the truck using a crane.
– Safely park the truck (see Chapter E).
– Attach the crane equipment to the lifting
points (1).
MAttach the crane equipment to the lift-ing
points in such a manner that it absolutely
cannot slip!
Lifting equipment for the crane must be
attached in such a manner that it does not
come into contact with components dur-
ing lifting.
2 Commissioning
MOnly drive the truck under battery power!
A rectified alternating current damages
the electronic components. Cable con-
nections to the battery (towing cable)
must be shorter than 6 m.
In order to make the truck operationally
ready after delivery or after transport, car-
ry out the following:
– Check the state and the completeness of the equipment.
– If necessary, install the battery; do not damage the battery cable.
– Charge the battery (see Chapter D).
– The battery discharge indicator must match the battery type (to be verified by man-
ufacturer service personnel) if the customer uses a maintenance-free battery.
– Put the truck into operation as described (see Chapter E).
ZAfter the truck is parked, the surfaces of the wheels may flatten. After a short driving
time, this flattening disappears again.
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0606.GB
C 2
3 Moving an incapacitated truck
In order to be able to move the truck in emergency operation, the electromagnetically
operated brake must be released.
– Remove the front hood (2) (see Chapter F).
– Remove the right-hand drive cover (3) (see Chapter F).
– Screw on 2 off M4x20 bolts (4) to loosen the armature plate.
The truck can now be moved.
FRemove the bolts again when you have parked the truck. Braking is now restored.!
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C 2
3 Moving an incapacitated truck
In order to be able to move the truck in emergency operation, the electromagnetically
operated brake must be released.
– Remove the front hood (2) (see Chapter F).
– Remove the right-hand drive cover (3) (see Chapter F).
– Screw on 2 off M4x20 bolts (4) to loosen the armature plate.
The truck can now be moved.
FRemove the bolts again when you have parked the truck. Braking is now restored.!
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C 3
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3.1 Emergency operation with service key 741 (o)
The EJE can be manually moved in case of faults in the electric system. A battery
must be in the truck and connected.
Set service key 741 (o) (701 is standard) to position 2 of the key switch.
ZKey 701 for normal truck operation can be turned to key switch position 1 only.
– Press and hold the “Inching speed” pushbutton.
– The brake releases, i.e. the truck can be moved.
The brake brakes the truck as soon as the inching speed pushbutton is released.
C 3
0606.GB
3.1 Emergency operation with service key 741 (o)
The EJE can be manually moved in case of faults in the electric system. A battery
must be in the truck and connected.
Set service key 741 (o) (701 is standard) to position 2 of the key switch.
ZKey 701 for normal truck operation can be turned to key switch position 1 only.
– Press and hold the “Inching speed” pushbutton.
– The brake releases, i.e. the truck can be moved.
The brake brakes the truck as soon as the inching speed pushbutton is released.