APE KING KONG 400 User manual

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
OPERATION AND
MAINTENANCEMANUAL
1234567890123456789012345678901212345678901234567890
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1
23456789012345678901234567890121234567890123456789
0
1234567890123456789012345678901212345678901234567890
MODEL 400 VIBRO
WITH MODEL 800 POWER UNIT
SERIAL NUMBER:
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

Change
Number Page
Number Date Revision Description
Revision Record
01 -- 1/8/94 RevisedTroubleshooting,O-Rings,Bolts&Hoses.
added Power Unit & Engine Information. Added 2-8
02 -- 5/25/94 Added new pendant & misc. updates.
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
Page i
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
Preface
General
This manual covers the Model 400 Vibratory Hammer and Model 800 Power Unit. The data
provided in this manual gives the necessary information to operate and maintain APE equippment.
Thelistedproceduresareto beperformedby qualifiedpersonnelwho haveanunderstanding ofthe
equipment and who follow all safety precautions.
Guide to Using the Manual
1. Refer to the Table of Contents for the page location of applicable sections.
2. All weights and measurements in this manual are in both English and Metric units.
3. The manual will be revised as necessary to reflect current information.
Abbreviations
The following are abbreviations used within this manual.
lbs. = Pounds
psi. = Pounds per Square Inch
hp. = Horse Power
gpm. = Gallons Per Minute
rpm. = Revolutions Per Minute
eng. = Engine
cyl. = Cylinder
mm. = Millimeter
mtg. = Mounting
S/N = Serial Number
sol. = Solinoid
Serial Number Locations
1. VIBRATOR: Aboveandinbetweentheeccentriccoversonbothsidesofthemachine.
2. POWER UNIT: On back of the hydraulic tank above the APE logo.
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page ii
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
Table of Contents Page
Revision Record .................................................................................................. i
Preface ................................................................................................................. ii
Table of Contents ................................................................................................ iii
Safety Precautions .............................................................................................. v
Illustration List..................................................................................................... vi
Table List ............................................................................................................. vi
Warranty ............................................................................................................... vii
I. GENERAL INFORMATION ............................................................................................. 1-1
I-1. Machine Features ........................................................................................... 1-1
I-2. Machine Specifications ................................................................................... 1-2
A. Model 400 Vibro ................................................................................... 1-2
B. Model 800 Power Unit .......................................................................... 1-2
I-3. General Description of Model 400 Vibro ......................................................... 1-3
A. Suppressor Housing............................................................................. 1-4
B. The Vibrator Gearbox........................................................................... 1-5
C. Clamp Attachment................................................................................ 1-6
D. Optional Attachments........................................................................... 1-7
I-4. General Description of Model 800 Power Unit ................................................ 1-8
II. MAJOR COMPONENT DEFINITION ............................................................................. 2-1
II-1. Component Identification ............................................................................... 2-1
II-2. Hose Identification ......................................................................................... 2-3
II-3. Caisson Clamp Identification.......................................................................... 2-4
II-4. Model 800 Power Unit Skid Identification....................................................... 2-5
II-5. Quick Disconnect Couplings .......................................................................... 2-6
II-6. Tool Set Identification .................................................................................... 2-7
II-7. Caisson Clamp Wedge Actuator .................................................................... 2-8
III. LOADING AND UNLOADING ....................................................................................... 3-1
III-1. Model 400 Vibratory Hammer ....................................................................... 3-1
lll-2. Model 800 Power Unit ................................................................................... 3-1
III-3. What to do if damaged during shipment ....................................................... 3-1
IV. PREPARATION AND OPERATION ............................................................................. 4-1
IV-1. Rigging of Vibratory Hammer........................................................................ 4-1
IV-2. Installing the Clamp Attachment ................................................................... 4-1
IV-3. Plumbing the Vibro Hoses to the Power Unit................................................ 4-2
IV-4. Filling Vibrator Pressure Hose...................................................................... 4-3
IV-5. Bleeding Clamp Attachment Hydraulic Hoses .............................................. 4-3
IV-6. Precautions and Rules for Operation............................................................ 4-4
lV-7. Relief Valve Settings Prior to Operation - Model 800 ................................... 4-5
IV-8. Shut-down Procedures ................................................................................. 4-5
lV-9. Operation of the Remote Control Pendant.................................................... 4-6
lV-10.Normal Steps to Operate Vibrator................................................................ 4-6
V. MAINTENANCE............................................................................................................. 5-1
V-1. Daily Maintenance Required Prior to Operation ............................................ 5-1
V-2. Checklist After Power Unit Engine Has Started ............................................. 5-1
V-3. Maintenance and Adjustments:...... (75 Hours) ............................................ 5-2
V-4. Maintenance and Adjustments:...... (Eccentric Bearings) ........................... 5-2
V-5. Maintenance and Adjustments in Severe Conditions .................................... 5-2
V-6. Lubrication ..................................................................................................... 5-2
A. Vibratory Gearbox ................................................................................ 5-2
B. Clamp Attachment ................................................................................ 5-2
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
Page iii
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
A-1. ENGINE OPERATION INSTRUCTIONS. ...................................................... A-1
A. Pre-Start Inspection and Procedures. .................................................. A-1
B. Starting The Engine ............................................................................. A-2
C. Engine Operation ................................................................................. A-3
D. Determining Cause of Shutdown ......................................................... A-7
A-2. MAINTENANCE RECOMMENDATIONS ....................................................... A-9
A. Lubrication Specifications .................................................................... A-10
B. Fuel Specifications............................................................................... A-11
C. Coolant Specifications ......................................................................... A-11
D. Lubrication and Maintenance............................................................... A-12
E. Electrical System.................................................................................. A-13
A-3. ENGINE TROUBLESHOOTING .................................................................... A-14
Table of Contents (Continued...)
V. MAINTENANCE (Continued...)
V-7. Power Unit ..................................................................................................... 5-3
A. Power Unit Filters, Fluid Types and Capacities ................................... 5-3
B. Hydraulic Fluid ..................................................................................... 5-4
C. Draining and Filling Hydraulic Fluid Tank ............................................ 5-4
D. Cleaning Hydraulic Tank Suction Filter ............................................... 5-4
E. Changing Hydraulic Return Filter Elelment.......................................... 5-5
F. Steps to Remove Filter Element........................................................... 5-5
V-8. Hydraulic Motor - Installation and Start-Up.................................................... 5-6
V-9. Hydraulic Motor Coupling Assembly .............................................................. 5-7
VI. TROUBLESHOOTING: Model 400 Vibro .................................................................... 6-1
VII. MODEL 800 POWER UNIT ......................................................................................... 7-1
VII-1. Hydraulic Circuitry ....................................................................................... 7-1
A. Drive Circuit ......................................................................................... 7-1
B. Clamp Circuit........................................................................................ 7-1
C. Oil Cooler............................................................................................. 7-2
D. Manual Pump ....................................................................................... 7-2
E. Hydraulic Oil Temperature ................................................................... 7-2
F. Hydraulic Components ......................................................................... 7-2
G. Hydraulic Schematic ............................................................................ 7-3
VII-2. Electrical Circuitry ........................................................................................ 7-4
A. Diesel Engine ....................................................................................... 7-4
B. Controls: Understanding How They Work............................................ 7-4
C. Preparing The Electrical System For Start-Up..................................... 7-7
D. Engine Safety Shut-Down Button Switch ............................................. 7-7
E. Engine Safety Shut-Down (Three Causes Of Engine Shut-Down)....... 7-8
F. Electrical Schematic ............................................................................. 7-9
VII-3. Remote Control Pendant ............................................................................. 7-10
A. Remote Pendant Wiring Diagram ........................................................ 7-11
VII-4. Troubleshooting: Power Unit Electrical....................................................... 7-12
A. Engine Oil Pressure Switch.................................................................. 7-12
B. Water Temperature Switch .................................................................. 7-12
C. Hydraulic Oil Level Switch ................................................................... 7-12
D. Oil Pressure Sending Unit ................................................................... 7-13
APPENDIX A - CAT 3412 Twin Turbo 800 HP Engine
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page iv
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
Safety Precautions
(This list of precautions must be followed at all times to ensure personal & equipment safety.)
1. Read this manual from beginning to end before operating or working on this machine.
2. When operating in a closed area, pipe exhaust fumes outside. (WARNING: Breathing
exhaust fumes can cause serious injury and even death.)
3. When servicing batteries, avoid any type of spark or open flame. Batteries generate explosive
gases during charging. There must be proper ventilation when charging batteries.
4. Never Adjust or repair the unit while it is in operation.
5. Make sure the Control Pendant is in the "OFF" position before starting the unit.
6. Remove all tools and electrical cords before starting the unit.
7. Keep oily rags away from the exhaust system.
8. Never store flammable liquids near the engine.
9. Never stand under vibro at any time and keep your eyes on the vibro when it is in operation.
Keep a look out for loose bolts or leaking hydraulic lines.
10. Avoid pulling on hose quick dis-connect fittings. Move power unit closer to work if hoses cannot
reach.Donotuse hosesasatowlinetotugthepowerunit!If ahosefailsatthehydrauliccouplers
then it is a result of "hose tugging by the pile crew".
11. Avoid kinks in the hoses. Kinks will cut the hose safety factor by 50 percent.
12. Always wear eye and ear protection.
13. Avoid standing downwind of vibrating piles. Dirt and other matter may become airborne and fall
into the unprotected eye.
14. Always wear a hardhat, gloves, and safety shoes.
15. Always attach safety line to pile when extracting or hoisting into position.
16. (WARNING) Never clamp vibro to pile and dis-connect from crane line. Lay vibro down on
ground when not in use.
17. Do not truck power unit with quick disconnect caps and plugs screwed on to fittings unless the
caps and plugs have wire rope safety lines attached. Store in storage box under control panel.
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
Page v
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
Illustration List
Figure Title Page
1-A. Machine Features ....................................................... 1-1
1-B. General Description of Model 400 Vibro...................... 1-3
1-C. General Description of Suppressor Housing ............... 1-4
1-D. General Description of Vibratory Gearbox................... 1-5
1-E. General Description of Clamp Attachment .................. 1-6
1-F. Clamp Attachment Hole Configuration ........................ 1-6
1-G. Optional Attachments.................................................. 1-7
1-H. General Description of Model 800 Power Unit ............ 1-8
2-A. ComponentIdentification............................................. 2-1
2-B. Hose Bundle Identification........................................... 2-3
2-C. Caisson Clamp Identification ....................................... 2-4
2-D. Model 800 Power Unit Skid Identification .................... 2-5
2-E. Quick Disconnect Couplings ....................................... 2-6
2-F. Tool Set Identification.................................................. 2-7
2-G. Caisson Clamp Wedge Actuator ................................. 2-8
4-A. Power Unit Coupler Layout ......................................... 4-2
4-B. Bleeding Clamp Attachment........................................ 4-3
5-A. Hydraulic Motor - Installation and Start-Up.................. 5-6
5-B. Hydraulic Motor Coupling Assembly............................ 5-7
7-A. Power Unit Hydraulic Schematic ................................. 7-3
7-B. Power Unit Electrical Schematic ................................. 7-9
7-C. Remote Control Pendant............................................. 7-10
7-D. Remote Pendant Wiring Diagram................................ 7-11
Table List
Table Title Page
1-A. Machine Specifications - Model 400 Vibro................... 1-2
1-B. Machine Specifications - Model 800 Power Unit ......... 1-2
2-A. ComponentIdentification............................................. 2-2
2-B. Hose Identification....................................................... 2-3
2-C. Caisson Clamp Identification ....................................... 2-4
2-D. Model 800 Power Unit Skid Identification .................... 2-5
2-E. Tool Set Identification.................................................. 2-7
2-F. Caisson Clamp Wedge Actuator ................................. 2-8
5-A. Power Unit - Filters, Fluid Types and Capacities......... 5-3
6-A. Trouble-Shooting......................................................... 6-1
7-A. HydraulicComponents ................................................ 7-2
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page vi
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
Warranty
American Piledriving Equipment, Inc. STANDARD WARRANTY
American Piledriving Equipment, Inc. (APE) warrants new products sold by it to be
free from defects in material or workmanship for a period of one year after the date
of delivery to the first user and subject to the following conditions:
APE's obligation and liability under this WARRANTY is expressly limited to repairing
or replacing at APE's option, any parts which appear to APE upon inspection to
have been defective in material or workmanship. Such parts shall be provided at
no cost to the user, at the business establishment of APE or the authorized APE
distributor of the product during regular working hours. This WARRANTY, shall not
apply to component parts or accessories of products not manufactured by
APE and which carry the warranty of the manufacturer thereof, or to normal mainte-
nance (such as engine tune-up) or normal maintenance parts (such as filters).
Replacement or repair parts installed in the product covered by this WARRANTY
are warranted only for the remainder of the warranty as if such parts were original
components of said product. AMERICAN PILEDRIVING EQUIPMENT, INC. makes
no other warranty, expressed or implied and makes no warranty of merchantability
of fitness for any particular purpose.
APE's obligation under this WARRANTY shall not include any transportation
charges, costs of installation, duty, taxes or any other charges whatsoever, or
any liability for direct, indirect, incidental or consequential damage or delay. If
requested by APE, products or parts for which a warranty claim is made are to be
returned transportation prepaid to APE. Any improper use, including operation after
discovery of defective or worn parts, operation beyond rated capacity, substitution
of any parts whatsoever, or parts not approved by APE or any alteration or repair
by others in such manner as in APE's judgment affects the product materially and
adversely, shall void this warranty.
ANY TYPE OF WELDING ON EQUIPMENT
WILL VOID THE WARRANTY
NO EMPLOYEE OR REPRESENTATIVE IS AUTHORIZED TO CHANGE THIS
WARRANTY IN ANY WAY OR GRANT ANY OTHER WARRANTY UNLESS SUCH CHANGE
IS MADE IN WRITING AND SIGNED BY AN OFFICER OF APE, INC.
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page vii
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
I. GENERAL INFORMATION
I-1. Machine Features. - Model 400 Vibratory Hammer.
Figure 1-A. Machine Features
Patentedbreakthrough
multi-stagesuppressor
housingallowsvariable
suppression levels
whichchangetomatch
variable line pull.
Shorter overall height
and a lower center of
gravity.
One piece eccentric/
gear design eliminates
bolts,keyways,splines
and pins.
Four eccentrics filled
with"heavymetals"pro-
duce more amplitude
with less parts.
Giant spherical bear-
ingsarefivetimeslarger
than those found on
other machines.
Heavy clamp cylinders
need no guards and all
hosesaretuckedoutof
harms way. The one
piecedesigneliminates
rear seals, tie rods &
nuts.
TheModel400outper-
formsothervibrosinits
class. It is lighter and
allows more pull and
reach.
The heavy duty lifting
pinallowseasyrigging
of the vibro and two
safety lift pins ensure
maximumsafety.
Gear box drilled to ac-
cept attachments
manufactured by APE
and by other manufac-
turers.
High speed gear train
allows the vibratory
Hammertooperate off
many different power
units.
Up to 200 Tons of line
pull! More pulling ability
than other comparable
vibros.
Gearbox incorporates a
machinedO-ringgroove
toseal the top plate with
no leaky gaskets.
Rifle bored top plate
eliminates more un-
wanted hoses that can
causeseriousdowntime.
Hydraulicmotorsarere-
cessedwhicheliminates
the need for bolted on
guards.Lessparts-less
problems. Vertical mo-
tormountingisapproved
by Volvo.
Computer designed
gearbox is perfectly bal-
anced with a very low
center of gravity. Re-
lease crane line without
bending piles.
The 400 vibro can be
shippedfullyassembled
on one truck.
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 1-1
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
I. GENERAL INFORMATION (Continued...)
I-2. Machine Specifications.
* Operates APE Model 75 Drill with 75,000 ft. lbs. of torque @ 50 rpm.
APE engineers can adjust flows and pressures to job site requirements.
*Suspendedweightincludesallhoses.
CAT 3412 Twin Turbo 800 HP
800 HP (597 kW)
2000 rpm.
6000 psi. (414 bar)
250 gpm. (946 lpm)
250 gpm. (946 lpm)
6000 psi. (414 bar)
10 gpm. (38 lpm)
24,000 lbs. (10,909 kg)
174 inches (4,420 mm)
82 inches (2,083 mm)
96 inches (2,438 mm)
Engine
MaximumPower
Operating Speed
Maximum Drive Pressure
Maximum hyd. flow: Forward:
Maximum hyd. flow: Reverse:*
Clamp Pressure
Clamp Pump Flow @ 2200 rpm.
Weight
Length
Width
Height
Consult Factory
400 Tons (3,559 kN)
0 to 1500
1 1/8" (28.5 mm)
250 Tons (2,224 kN)
200 Tons (1,780 kN)
200 feet (61 meters)
34,000 lbs (15,445 Kg)
120 inches (660 mm)
26 inches (660 mm)
70 inches (1,778 mm)
96 inches (2,438 mm)
Eccentric Moment
Drive Force
Frequency (cpm)
Amplitude
Pile Clamp Force
Line Pull for Extraction
Hydraulic Hose Length
Suspended Weight*
Length
Width
Height
Height with Clamp
APE "KING KONG" MODEL 400 VIBRATORY PILE DRIVER/EXTRACTOR
I-2A. Model 400 Vibratory Hammer - (Table 1-A.)
Fordrivingandextractingheavycaissons, sheetsorplatesinclaysoil conditions.
I-2B. Model 800 Hydraulic Power Unit - (Table 1-B.)
Hydraulicsource forsuper largevibros andhigh torquedrills
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 1-2
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
123456789012345678901234567890121234567890123456789012345678901212345678901234
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
1
2345678901234567890123456789012123456789012345678901234567890121234567890123
4
123456789012345678901234567890121234567890123456789012345678901212345678901234
GEARBOX
CLAMP ATTACHMENT
(shown with caisson clamp)
I. GENERAL INFORMATION (Continued...)
I-3. General Description of Model 400 Vibro.
The APE Model 400 is a variable frequency vibratory pile driver/extractor designed for driving and
extractingextremelylargecaissons,heavyplates,sheetpiles,closed-endedpipepilesandconcrete
pilesindifficultsoilconditionsincludingclay.The400canalsobeusedforsoilcompactionandpre-
boring by displacement method where contaminated soils cannot be removed.
The Model 400 operates in a frequency range of 0 to 1500 cycles per minute depending on the
hydraulic flow and on the hydraulic motors fitted to the gear train.
The three major parts to the Model 400 are as follows:
A.) The Suppressor housing.
B.) The Gearbox.
C.) The Clamping Attachment.
SUPPRESSOR
HOUSING
Figure 1-B. General Description of Model 400 Vibro.
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 1-3
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
I. GENERAL INFORMATION (Continued...)
I-3A. The Suppressor Housing.
ThesuppressorhousingoftheModel400APEVibratorisapatentedmulti-stagesystemconsisting
of up to sixteen large rubber elastomers and eight small elastomers. The large rubber elastomers
(technicallycalledthefirststage)areusedduringalldrivingoperationsandlighttomediumextraction.
Thesecondstageismadeupofeightsmallhighcapacityelastomers.Duringthefirststage,twolarge
safety pins travel up with the outer housing as the line pull is increased. The safety pins are then
engagedbytheliftingbracketwhichactivatesthesecondstage. (WARNING!Hardpullingforlong
periodsoftimewillheatanddamagethelargeelastomers.Theheatgeneratedfromconstant
heavy line pull will destroy the chemical bond between the rubber and mounting plate which
will cause the large elastomer to fail.) When engaged in hard extracting, break every 15 minutes
to allow elastomers to cool.
1234567890123456789012345678901212345678901234567890123456789012123456789012345
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1
23456789012345678901234567890121234567890123456789012345678901212345678901234
5
1234567890123456789012345678901212345678901234567890123456789012123456789012345
Lifting Pin
Large Elastomer
Small Elastomer
Suppressor
Housing
Safety Pin
Mounting Base
Top Plate
Figure 1-C. General Description of Suppressor Housing.
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 1-4
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
1234567890123456789012345678901
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1
23456789012345678901234567890
1
1234567890123456789012345678901
12345678901234567890123456789012123456789012345678901234567890121234567890123
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
1
234567890123456789012345678901212345678901234567890123456789012123456789012
3
12345678901234567890123456789012123456789012345678901234567890121234567890123
I. GENERAL INFORMATION (Continued...)
I-3B. The Vibrator Gearbox.
Thevibrator gearboxcontainsfour highamplitudeeccentric weightscastinonepiecewiththegear.
Thisdesignisunique to the industry and wasdevelopedbytheengineersof APE to solve a number
ofproblemsassociatedwithothertypesofvibratormachines.Boththeeccentricandthedrivegears
have been helically cut to provide high speed operation with reduced noise and wear. Vibration is
caused by the vertical movement created when the eccentrics are rotated. The eccentric and drive
gears are all driven in line by two Volvo motors tucked in on the outboard side of the gearbox. The
motors are recessed for maximum protection. The eccentrics rotate on four shafts housed by eight
giantsphericalbearings.Thegearsandbearingsreceivelubricationasaresultofthefluidsplashing
inside the gearbox when the gears are rotated. The oil level is quickly determined by looking at the
site gauge. The Model 400 can be operated under water to a depth of 30 feet without modifications.
(Consult factory for depths below 30 feet.)
Rifle Bored Top Plate
Hydraulic Motor
Bearing Cover
12345678901
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
1
234567890
1
12345678901
Oil
Level
GLASS SIGHT GAUGE
CHANGE OIL ONCE PER WEEK
OR WHEN BLACK
Figure 1-D. General Description of Vibrator Gearbox.
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 1-5
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
I. GENERAL INFORMATION (Continued...)
I-3C. The Clamp Attachment.
The APE Model 400 comes with a Caisson Beam and Caisson Clamps. The clamps contain two
grippingjaws.Oneis"fixed"andoneis"moveable."Alargehydrauliccylinderoperatesthemoveable
jaw with up to 250 tons of clamping force depending on clamp pump relief pressure. The jaws open
andclosebyturningaswitchontheremotecontrolpendantormaybeoperatedbyturningtheswitch
at the main control panel mounted behind one of the doors on the power unit. The valve can be
manuallyoperatedwithascrewdriverifallelectricalfails. TheAPE CaissonClampcanbeusedfor
driving and extracting caissons from 16 inches to 11feet. The one piece cast beam will not bend or
breakandwasdesignedtobecompatiblewithalltypesofvibros.Theheavydutydesignoftheclamp
cylinders eliminates the need for cylinder guards. The clamps are held in place on the beam with a
simple wedge-lock design. (Clamps can be fitted with hydraulically activated wedges for faster
adjustments when driving more than one size caisson. Please call the factory for more information
on clamp attachments for special pile types.)
123456789012345678901234567890121234567890123456789012345678901212
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
1
2345678901234567890123456789012123456789012345678901234567890121
2
123456789012345678901234567890121234567890123456789012345678901212
Caisson Beam
Clamp Body
Clamp Cylinder
Moveable Jaw
Fixed Jaw
Figure 1-E. General Description of Clamp Attachment.
Figure 1-F. Clamp Attachment Hole Configuration
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 1-6
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678
I. GENERAL INFORMATION (Continued...)
I-3D. Optional Attachments.
The following are some of the optional attachments for the Model 400 Vibratory hammer. (Contact
APE or your local APE distributor for more information about these and other available equipment.)
APE DELUXE WOOD CLAMP
(#907000)
Figure 1-G. Optional Attachments
90 Degree Adapter
Plate (#905000)
4 ft. Extension Adapter
(#906000)
Clamp Attachment
APE 90 DEGREE
ADAPTER WITH EXTENSION
(#240000)
SHEET PILE CLAMP ATTACHMENT
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 1-7
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
I. GENERAL INFORMATION (Continued...)
I-4. General Description of Model 800 Power Unit
TheModel400vibratorrunsoff the APE 800 power unit. The APE 800 hasaCAT3412TwinTurbo
800 horsepower engine. The engine is mounted to a tubular frame that also serves as a diesel fuel
tank. A sheet metal and tube frame covers the engine and is equipped with locking doors for
protection from the environment. A control panel is located behind one of the doors and comes
complete with a 50 foot control pendant. There are two hydraulic tanks on the power unit. One is
the main tank and the other is a storage tank for extra oil in case the main tank becomes depleted.
Ahydraulictanksuppliesoiltofourpumps. Threepumpsfeedthetwo vibratormotors. Asmallpump
feeds the clamp attachment. The Vibrator is connected to the power unit via five hydraulic hoses.
The two large 2" hoses are the pressure and return lines for the vibrator motors. The two smaller
3/8" hoses are for the clamp system and the one middle sized 1 1/4" hose is for the vibrator motor
case drain line. The hoses are attached to the power unit by connecting the "quick dis-connect
fittings" on the end of the hoses leading from the vibrator. The fittings go on only one way so there
is no chance of hooking up the hoses improperly.
WARNING: Clean with ether or a clean rag before installing quick disconnects. Make sure you
seat the quick disconnect fittings all the way tight. Failure to tighten the quick disconnects will
stop the flow of oil and will prevent the vibro from operating. Failure to tighten the clamp fittings
completely tight will cause the jaws to either not open or not close. If this happens you may have
to crack the fitting and bleed off the pressure to release the quick dis-connects.
1234567890123456789012345678901212345678901234567890123456789012123456789012345678901
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890
1
1234567890123456789012345678901212345678901234567890123456789012123456789012345678901
Tube Frame
Exhaust
Muffler Lifting Eye
Hydraulic Tank
Quick Disconnect
Fittings
Fuel Tank
Locking Doors
Control Panel
Radiator
Figure 1-H. General Description of Model 800 Power Unit
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 1-8
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
2
12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678901212
II. MAJOR COMPONENT DEFINITION
II-1. Component Identification - Model 400 Vibratory Hammer.
Figure 2-A. Component Identification - Model 400 Vibratory Hammer.
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 2-1
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
1 8 Model 400 Eccentric Bearing #141001
2 4 Eccentric Shaft #141003
3 8 Eccentric Bearing Cover #141004
4 8 Eccentric Bearing Sleeve #141005
5 4 Eccentric Weight - Model 400 #141007
6 2 Vibratory Motors #142001
7 2 Motor Bearing #142002
8 2 Fitting #F40X-S-812MJICxMBSPP #142003
9 2 Motor Hose Assembly #142004
10 2 Motor Bearing Cover #142005
11 1 Drive Gear - Left #142006
12 1 Drive Gear - Right #142007
13 2 Bearing Spacer #142008
14 4 Gear Spacer #142009
15 2 Gear Carrier #142010
16 4 Hydraulic Motor Adapter #142018
17 1 #10 SAE Breather Plug #122014
18 1 Breather Valve #122015
19 4 Parker O-Ring #2-225 #122027
20 2 Gear Spacer (Narrow) #142011
21 8 #32 SAE Socket Drive Plug #143007
22 2 Motor Cover O-Ring #2-258 #142019
23 2 Motor O-Ring #2-163 #142020
24 1 Vibratory Gearbox #143001
25 1 Top Plate #143002
26 1 .070 C/S BUNA 70 CORD O-Ring #143003
27 2 Magnetic Drain Plug #123004
28 1 Sight Gauge #123005
29 1 Gearbox Oil Level Plug #123006
30 2 #20 SAE Socket Drive Plug #123007
31 8 #8 SAE Socket Drive Plug #123008
32 2 #8 SAE / #6 JIC Fitting #123009
33 1 Oil Fill Plug #123012
34 2 #12 SAE / #12 JIC Fitting #123013
35 8 Bearing Cover O-Ring #2-276 #141008
36 1 Suppressor Mounting Base #340102
37 1 Lifting Bracket #340103
38 3 Double Split Flange #123018
39 1 Bolt Kit #144000
40 6 Flange O-Ring #2-225 #143020
41 2 Center Pin #341006
42 2 Keeper Plate #341007
43 1 Pop-Off Valve #321009
44 1 Check Valve #321015
45 1 Suppressor Housing #340101
46 16 Large Elastomers #321003
47 8 Small Elastomers #321004
48 2 Hose, Suppressor, Clamp 3/8" #440103
3 Wire x 12' w/6-6FJX ea. end.
49 1 Hose, Suppressor, Case Drain #440102
1 1/4" 100R2AT x 12' Coupled
HL20-20NJ ea. end.
50 2 Hose, Suppressor, Motor Feed #440101
2" 100R13 x 12' Coupled
ER32-32PH ea. end.
56 6 Hose, Clamp Line 3/8" #421004
3 Wire x 6' w/6-6FJX ea. end.
57 2 Hose, Pigtail, 2" 100R13 x 6' #441007
ER32-32PH & ER32-32NJ ea. end
58 4 Hydraulic Flange Coupling #142012
59 4 Hydraulic Motor Split Flange #142017
60 4 Parker "Polypak" #18701750-375 #142019
61 4 Parker O-Ring #2-332 #142020
62 --- Bolt-SHCS 3/4"NC x 6" #144104
63 --- Bolt-SHCS 3/4"NC x 2 1/4" #144303
64 --- Bolt-SHCS 7/16" x 4 1/2" #144108
65 --- Flat Washer - 7/16" #144110
66 --- Lock Washer - 7/16" High Collar #144111
67 --- Bolt M14 x 30 #144112
68 --- Lock Washer M14 #144117
69 --- Bolt-SHCS 3/4"NC x 1 1/2" #144101
70 --- Flat Washer - SAE 3/4" #144305
71 --- Lock Washer 3/4" High Collar #144105
72 --- Bolt-SHCS 5/8"NC x 2" #144114
73 --- Lock Washer 5/8" High Collar #144115
74 --- Bolt-SHCS 1/2"NC x 1" #144107
75 --- Bolt-SHCS 3/4"NC x 2 1/4"w/Nut #144303
76 - - #
77 - - #
78 - - #
79 - - #
80 - - #
81 - - #
82 - - #
83 - - #
84 - - #
85 - - #
86 - - #
87 - - #
88 - - #
89 - - #
90 - - #
QtyItem Part #Description
II. MAJOR COMPONENT DEFINITION (Continued...)
II-1. Component Identification.
ThefollowingisagenerallistingoftheAPEModel400Majorcomponentsandpartnumbers.(Please
see Figure 2-A. for component location.)
QtyItem Part #Description
Table 2-A. Component Identification.
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
Page 2-2
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
II. MAJOR COMPONENT DEFINITION (Continued...)
II-2. Hose Bundle Identification.
The following is a general listing of the standard hoses that are shipped with the APE Model 400
Vibratory Hammer. (Please see Figure 2-B. for component location.)
12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
1
234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567
8
12345678901234567890123456789012123456789012345678901234567890121234567890123456789012345678
1 2 2" Red Hose x 50' #441008
2"XT5 CAT Hose #ER2424NJ Ea. End
2 2 2" Red Hose x 50' #441008
2"XT5 CAT Hose #ER2424NJ Ea. End
3 2 1 1/4" Two Wire Hose x 50' #421009
4 4 3/8" Gates Hose x 50' #421010
w/#HU66NJ Ea. End
5 1 Fitting #6 JIC Male/#6 Female #421011
6 4 Fitting #32 Male JIC Union #441012
7 2 Fitting #20 Male JIC Union #441013
8 6 Fitting #6 Male JIC Union #421014
9 2 Fitting #32 JIC/#24 Pipe #441015
QtyItem Part #
Description QtyItem Part #Description
10 1 Fitting#12 JIC/#20 Pipe #441016
11 1 Fitting #6 JIC/#6 Pipe Male #421017
12 1 Aeroquip Male Q.D. #5100S112B #421020
13 1 Aeroquip Dust Cap #5100S712B #421021
14 2 Safeway Female Q.D. #S35-3 #421024
15 2 Safeway Male Q.D. #S31-3 #421025
16 2 Safeway Cap #S39-3 #421026
17 2 Safeway Plug #S34-3 #421027
18 2 Q.D. Hydraulic Female Coupling #441301
19 2 Q.D. Hydraulic Male Coupling #441303
20 1 APE Dust Plug #441022
21 1 APE Dust Cap #441021
Figure 2-B. Hose Bundle Identification
Table 2-B. Hose Bundle Identification.
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 2-3
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved

123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
123456789012345678901234567
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
1
2345678901234567890123456
7
123456789012345678901234567
APE OPERATION / MAINTENANCE MANUAL
MODEL 400 VIBRATORY HAMMER WITH
MODEL 800 POWER UNIT
7032 So. 196th - Kent, WA. 98032 - (206) 872-0141 / Fax (206) 872-8710
II. MAJOR COMPONENT DEFINITION (Continued...)
II-3. Caisson Clamp Identification.
The following is a general listing of the parts for the APE Caisson Clamp and Beams. (Please see
Figure 2-C. for component location.)
1234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1
23456789012345678901234567890121234567890123456789012345678901212345678901234567890123456789012
1
1234567890123456789012345678901212345678901234567890123456789012123456789012345678901234567890121
1 1 Caisson Clamp Body #250101
2 6 Grease Zert #221001
3 1 Caisson Clamp Plunger/Jaw #250301
4 1 Caisson Clamp Fixed Jaw #250202
5 2 Bolt - SHCS 5/8" x 4" #124214
6 2 Lock Washer 5/8" High Collar #124115
7 2 Male Wedge Half #243102
8 2 Female Wedge Half #243105
9 2 Wedge Bolt w/Washer #124211
10 2 Wedge Nut w/Washer #124212
11 17 Bolt - SHCS 1 1/2" x 3 1/2" #124201
12 17 Lock Wa. - 1 1/2" High Collar #124202
13 1 Clamp Cylinder #250001
14 2 #6 SAE/#6 JIC 45 Deg. Fitting #222002
15 8 Bolt - SHCS 1 1/4"NFx3 1/2"GR.8 #124204
16 8 Lock Wa. - 1 1/4"High Collar #124205
17 1 Cylinder End Cap #250302
QtyItem Part #
Description
18 1 Cylinder Piston #250303
19 1 Plunger #250301
20 1 Bolt -SHCS 1 1/2-8 x 3" #250304
21 1 Wiper - #959-41 #
22 1 Caisson Beam 11ft. #903000
23 1 Poly Seal - #2500-4500-375B #
24 12 Bolt - SHCS 5/8-18 x 1" #
25 8 Spring Pin #250103
26 4 Wedge Spring #250104
27 1 Wear Ring - #W2-4750-750 #
28 1 Hydraulic Wedge Activator Kit #243100
29 1 Parker O-Ring #8-367 #
30 1 Parker O-Ring #2-367 #
31 1 Piston O-Ring #2-338 #
32 1 Piston Wear Ring #W2-8000-750 #
33 1 TFER8000 Bronze w/Loader Ring #
34 1 Square Ring - #4426 #
QtyItem Part #Description
Table 2-C. Caisson Clamp Identification
BORE SECTION
Figure 2-C. Caisson Clamp Identification.
1234567890123456789012345678
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1
23456789012345678901234567
8
1234567890123456789012345678
Page 2-4
Copyright © 1994 American Piledriving Equipment, Inc. All Rights Reserved
This manual suits for next models
1
Table of contents