Weber mt CF 1-II Hd Operating instructions

1 CF 1-II Hd
Operating and
Maintenance Manual
CF 1-II Hd
0100120

2 CF 1-II Hd

3 CF 1-II Hd
Table of contents
Introduction 4
Safety guidelines 5
Graphic presentation 9
Device description 10
Technical data 11
Activities prior to starting work 13
Starting 15
Compacting 15
Shutting down 16
Maintenance overview 17
Maintenance work 18
Operating uids and ll levels 21
Troubleshooting 21
Storage 22
Contact addresses 23

4 CF 1-II Hd
Introduction
This operating and maintenance manual is designed to facilitate familiarization with your soil compactor,
and to enable you to maintain the compactor and use it for its intended purpose.
When complying with the instructions in the operating and maintenance manual, you help avoid
hazards, reduce repair and downtime costs, and increase the reliability and service life of your soil
compactor.
This operating and maintenance manual must always be available at the implementation site of the
soil compactor.
If necessary, you can obtain additional information from your authorized WEBER MT dealer, or you
can obtain information from one of the contact addresses on the last page.
You can obtain information about the assembled Honda gasoline engine and nd a spare-parts list for
it at www.honda-engines-eu.com
The valid conformity declaration is enclosed with every machine delivery.

5 CF 1-II Hd
Safety guidelines
General
All safety instructions must be read and complied with, as non-compliance will result in
– danger to life and limb of the user,
– impairments to the machine or other property.
In addition to the operating manual, the accident-prevention regulations in the country where
the appliance is used must be complied with.
Intended use
The soil compactor should only be used if it is in a technically faultless condition, as intended,
in a safety-conscious and hazard-conscious manner, and in compliance with the instructions in
the operating manual. Malfunctions that impair safety must be eliminated without delay.
The CF 1-II Hd soil compactor is designed exclusively for compacting
– sand,
– gravel,
– asphalt, crushed rock,
– low-cohesive mixed material,
– concrete paving stone.
Any other use of the soil compactor is considered to be improper use for which the owner shall be
exclusively responsible. All liability is rejected if damage occurs due to non-compliance with this
provision. This risk is borne solely by the user.
Easily foreseeable misuse
Any use for which the machine is not intended.
Operation
Soil compactors are only permitted to be operated by suitable persons of or above the age of 18.
Personnel must be instructed in how to guide the compactor by the owner or by the owner’s assigned
personnel.
The machine operator must comply with tra󰀩c regulations. If instructions that a󰀨ect safety are given
by third parties, then the operator must be authorized to reject these instructions.
Unauthorized persons are not allowed in the area of the soil compactor during the compacting
process.
Protective equipment
This machine is capable of exceeding the permissible sound level of 80 dB(A). The owner might also
face additional dangers when using the machine. Precautionary action must therefore be taken.
Protective equipment includes:
Hearing protection
Hard hat
Safety shoes
Protective gloves

6 CF 1-II Hd
The soil compactor described in this operating manual is suitable for use in trenches that are
deeper than shoulder height, provided the following basic conditions have been met:
– trench width at least 1.5 m
– trench depth no more than 3.0 m
– open trench width at least 10 m
– slight wind movement in the trench
– the compactor is used for periods of no more than 4 x 15 minutes per shift, interrupted by
breaks (each approx. 1 hour)
If these boundary conditions are not complied with, the owner is required to implement the protective
measures identied as necessary to avoid CO poisoning as part of the owner’s risk assessment,
for example:
– use of zero-emission compacting equipment
– blower-supported ventilation with a fan forcing air along the length of trench
The use of respiratory equipment during operation of this gasoline-powered compactor without docu-
mented evidence of conformity and without the necessary precautions is generally not permitted!
– as CO will accumulate in the blood after repeated use
– as CO lters have a short service life
Operation
Prior to starting work the owner of the compactor must be familiar with the work environment. The
work environment includes obstacles in the work and tra󰀩c area, the bearing capacity of the ground,
as well as the necessary safeguarding of the construction site in the area adjacent to public tra󰀩c;
and it includes compliance with tra󰀩c regulations.
The soil compactor should only be operated when the protective xtures are mounted. The protective
xtures must all be in functional condition.
At least once per shift the compactor must be checked for apparent defects. If there are apparent
defects then operation of the compactor must be stopped immediately, and the responsible person
must be informed. Prior to restarting, compactor malfunctions that have occurred must be corrected.
Always maintain adequate clearance to the edges of pits and embankments.
Do not drive at ninety degrees relative to the slopes to prevent the compactor from tipping over.
After work has been concluded secure the compactor in accordance with statutory regulations,
particularly in the area of public tra󰀩c surfaces.
Operation under di󰀩cult conditions
Never inhale the exhaust gas. It contains carbon monoxide, a colorless and odorless gas that
is extremely hazardous, which, if inhaled even briey, can cause unconsciousness and death.
Therefore, never operate the engines in enclosed areas or in areas that are poorly ventilated
(tunnels, caves, covered pits, etc.).
Be particularly cautious when operating the engine in the vicinity of people and livestock.

7 CF 1-II Hd
Maintenance and repair work
Only use original Weber MT spare parts to ensure reliable and safe operation for maintenance or
repair work.
Hydraulic hose lines must be checked at regular intervals in accordance with standard engineering
practice, or they must be replaced at appropriate intervals, even if no signs of safety-relevant defects
are present.
Adjusting tasks, maintenance tasks, and inspection tasks must be carried out on schedule as
specied in this operating and maintenance manual. These activities should only be executed by
instructed personnel.
For repair, service, or inspection work, the engine of the compactor must be safeguarded against
unintentional starting.
All pressurized lines, particularly hydraulic lines and lines of the injection system of the drive motor
must be depressurized before performing maintenance or repair tasks.
For maintenance and repair tasks, the compactor must be parked on a level and stable substrate and
must be secured from rolling o󰀨 or tipping over.
Heavy components and assemblies must be secured to and lifted by hoisting machines that can bear
their weight, when they are replaced. Ensure that no hazard is caused by raising components or
assemblies.
Do not position yourself or work under suspended loads.
If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean a󰀨ected skin with suitable cleaning agent without delay.

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Inspection
Compactors must be inspected in accordance with the corresponding implementation conditions
and operating conditions, as needed; however an inspection to ensure operationally safe status
must be performed by an expert at least once a year. The results of the inspection must be recorded
in writing and must be stored at least until the next inspection.
Cleaning work
Prior to cleaning the compactor with a high-pressure cleaner, protect all accessible energized
switches, cable connections, etc. against water penetration by masking them o󰀨.
Cleaning tasks should only be executed in areas that are suitable and have been approved for this
purpose (oil separator amongst others).
Disposal
All operating uids and auxiliary materials must be disposed of in an environmentally compatible
manner in accordance with country-specic regulations.
Important information for operating and maintenance personnel is marked by pictograms.
Warning against irritants or materials hazardous to health
Warning against a hazardous place
Warning against a suspended load
Wear ear protection
General regulation
Environmental protection
Hard hat
Safety shoes
Protective gloves

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3
4
6
4
7
2
1
5
Graphic presentation
Overall view – CF 1-II Hd
1 Engine
2 Lifting ring
3 Guide bar
4 Undercarriage (accessory)
5 Engine bracket
6 Base plate
7 Exciter
8 Hearing protection (sticker)
9 Protective mat (accessory) (not shown)

10 CF 1-II Hd
Device description
The CF 1-II Hd soil compactor is used for road-building and landscaping compaction tasks.
Drive
The unit is powered by an air-cooled Honda gasoline engine.
Force is transferred to the exciter mechanically via a V-belt.
Operation
Start the Honda gasoline engine with the attached reversing starter. After starting,
vibration is switched on via the centrifugal clutch attached to the engine.
The guide bar is used to steer the soil compactor.

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Technical data
CF 1-II Hd
Weight
Operating weight CECE in kg 60
Dimensions
Overall length (in mm) 1010
Overall width (in mm) 350
Height (in mm) with the guide bar taken o󰀨 530
Base plate length (base in mm) 270
Pressure surface (in mm) 9450 mm²
Drive
Engine manufacturer Honda
Type GX 120
Performance at operating speed in accordance
with ISO 3046-1 (kW) 1.8
Combustion process 4-stroke gasoline
Operating speed (1/min) 3000
Drive speed forward
(soil-dependent in m/min) 27
Incline capacity (ground-dependent in %) 35
Depth of e󰀨ect (in cm) 15
Area capacity (in m²/h) 567
Vibration
System Single shaft vibrator
Drive concept Mechanical
Frequency (in Hz) 95
Centrifugal force (in kN) 10
CF 1-II Hd
Noise emissions in accordance with 2000/14/EC
94
105
Sound pressure level LPA
ascertained in accordance with EN 500, in dB (A)
Sound power level LWA
ascertained in accordance with EN ISO 3744
and EN 500, in dB (A)
Vibration values
2.4
Root-mean-square acceleration value for hand-arm
vibration ascertained in accordance with EN 500 in m/s²
In accordance with directive 2006/42/EC,
complying with the vibration values is the
owner’s responsibility.

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1 Description 2 TYPE
.............................................................. ..............................................................
3 Serial number 4 Year of construction
.............................................................. ..............................................................
5 Mass 6 Rated power kW
.............................................................. ..............................................................

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5
7
8
6
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2
3
Fit the crane hook into the lifting ring (1) and lift the machine
onto the desired means of transport.
Activities prior to starting work
When transporting the soil compactor on a vehicle,
secure it with suitable restraints.
Only use lifting machines with a minimum bearing
capacity of 150 kg.
Do not step under suspended loads.
Transporting
Fasten the undercarriage (7) inside the undercarriage
mount (8).
When transporting the soil compactor in a vehicle,
it must be secured with suitable lashing material.
For transport in a vehicle, the guide bar (2) can be removed.
To do this, remove the safety cotter (3) and pull the guide
bar (2) out of the holder.
Mounting the undercarriage
Use the screws (5) to fasten the undercarriage mount (4)
to the engine bracket (6).

14 CF 1-II Hd
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2
3
4
Flip the chassis (1) up.
Checking the engine oil level
Unscrew and pull the oil dipstick (2) out of the crankcase.
Checking the fuel level
Open the gas cap (3), check the level, if necessary top up to the
lower edge of the ller neck with clean fuel in accordance with
the specication.
The correct oil level is between the min. and max. marks.
Insert the oil dip stick in the oil ller neck, but do not screw
it in.
When reaching the min. mark engine operation must be
stopped immediately, and the oil level must be topped up
to the max. mark.
Risk of engine damage if the oil level drops below the mini-
mum oil level in unfavorable operating conditions.
For work at the fuel system, have a suitable re-extinguishing
agent ready.
Fire, naked light, and smoking is forbidden!
Installing the protective mat
Fasten holder, screws, spring-lock washers and nuts (4) on the
base plate front.
Ensure that the protective mat rests under the base plate.
Max.
Min.
UPPER LEVEL
LOWER LEVEL

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1
2
Starting
Turn the short-circuit button (1) to the “ON” position.
Bring the gas lever (2) into full-throttle position.
Slide the choke lever (3) to the left (close).
Open the fuel cock (4).
After the engine has warmed up, slide the choke
lever to the right (open).
Slowly tighten the handle (5) of the reversing starter (6)
until resistance is noticeable.
Allow the handle (5) to glide back into the initial position,
and then forcefully and completely pull it through with
both hands.
Compacting
Bring the gas lever (1) into full-throttle position.
Control drive speed and direction of travel with the
handle (2).
Only guide the machine in the handle area of the
guide bar.

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2
Shutting down
Bring the gas lever (1) into idle position.
Close the fuel cock (2).
Turn the short-circuit button (3) to the “0” – OFF position.
During breaks – even if they are short – the machine must
be shut down.
Parked devices that represent an obstacle must be safe-
guarded via conspicuous measures.

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The regulations of the engine manufacturer must be complied with in addition to the above
maintenance overview!
Work must be carried out using regulation tools, and the operating and maintenance manual
must be complied with for all work.
All maintenance work: select collection vessels large enough to prevent oil from spilling onto the
ground. Dispose of waste oil in an environmentally friendly manner (regulation on waste oils).
Dispose of oils, greases, cloths soaked in oil, and replaced parts with oil on them in an envi-
ronmentally friendly manner.
If lubricating oils and fuel come into contact with skin, they can cause skin cancer. Upon contact
with the skin, clean a󰀨ected skin with suitable cleaning agent without delay.
If accessible during maintenance, check the condition and stability of all screws.
Maintenance interval Maintenance point Maintenance activity
After the rst
25 operating hours
Engine
Machine cpl.
– Change the engine oil
– Check valve play,
adjust if necessary
– Re-tighten all accessible
threaded connections
Every 8 operating
hours / daily
Air lter – Clean air lter insert,
check for damage,
replace if necessary
Every 150 operating
hours / every 6 months
Engine – Change the engine oil
Every 150 operating
hours / every year
Vibrator
Engine
– Change oil
– Adjust valve play
– Clean spark plug
– Adjust electrode gap
Maintenance overview

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4
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3
After emptying completely, mount the screw plug / oil drain
plug (2). Top up oil as specied.
Maintenance work
Changing the engine oil
Remove the oil dip stick (1).
Remove the oil drain screw (2) and drain oil.
Only drain engine oil when at operating temperature.
When working in the area of the engine compartment there
is danger of being burned!
Risk of scalding due to hot oil.
If lubricating oils and fuel come into contact with skin, they
can cause skin cancer. Upon contact with the skin, clean
a󰀨ected skin with suitable cleaning agent without delay.
Cleaning / changing air lter cartridge
Unscrew the air lter cover (3).
Remove the air lter insert (4) from the air lter enclosure.
Clean the air lter insert as specied by the engine
manufacturer. Replace if there is damage or extreme
contamination.
Dispose of oils, greases, cloths soaked in oil, and replaced
parts with oil on them in an environmentally friendly manner.

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4
3
2
Ensure that the contact surfaces on the oil drain
plug / ller plug and vibrator housing are clean.
Select collection vessels large enough to prevent oil
from spilling onto the ground. Dispose of waste oil
in an environmentally friendly manner (regulation on
waste oils).
Wipe up / o󰀨 oil slick and oil residue and dispose of
fuel-soaked cleaning cloths in an environmentally
responsible manner.
Changing the oil in the exciter
Remove the oil drain plug / ller plug (1) and drain oil.
Fill with oil as specied in the ll quantity table.
Screw in oil drain plug or ller plug.
Checking the V-belt
Remove the V-belt guard (2).
To do this unscrew the screws (3).
Check the V-belt (4) for cracks, damaged anks,
and wear.
If there is excessive wear replace the V-belt.

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6
Replacing the V-belt
Remove V-belt guard (1). To do this unscrew the
screws (2).
Unscrew the nuts (3) of the engine bracket (4) and
move the engine bracket.
Take o󰀨 the V-belt (5) and replace it with a new V-belt.
Tension the V-belt by sliding back the engine bracket
and tighten the nuts (3) of the rubber bonded metal
bu󰀨ers.
Mount the V-belt guard (6).