Weber mt SRV 590-II Operating instructions

SRV 590-II
SRV 620-II
SRV 660-II
0170160; 0170250; 0170430
Operating and
Maintenance Manual

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1 Description 2 Type
.................................................... ...................................................
3 Serial no. 4 Year of construction
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5 Weight 6 Rated power kW
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Note down the information given on the type plate so that you can recreate the rating plate should
the plate be lost.

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Contents
1. Introduction..................................................................................................................... 4
2. Description...................................................................................................................... 5
3. Technical data................................................................................................................. 6
4. Safety............................................................................................................................... 7
4.1. Information and safety stickers ........................................................................... 12
5. Operation....................................................................................................................... 13
6. Transport ....................................................................................................................... 19
7. Storage .......................................................................................................................... 19
8. Maintenance.................................................................................................................. 20
8.1. Maintenance overview .............................................................................................. 21
8.2. Description of the maintenance operations............................................................ 22
8.2.1. Check the engine oil level ................................................................................ 22
8.2.2. Change the engine oil ...................................................................................... 22
8.2.3. Change the fuel lter........................................................................................ 23
8.2.4. Clean / change the main air lter ...................................................................... 24
8.2.5. Clean / change the secondary air lter.............................................................. 24
8.2.6. Adjust / replace the spark plug.......................................................................... 25
8.2.7. Change the tamping foot.................................................................................. 25
8.2.8. Change the oil in the tamping system.............................................................. 26
8.3. Operating uids and ll levels ................................................................................. 26

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1. Introduction
This operating and maintenance manual is designed to help
you become familiar with your soil compactor and enable
you to maintain it and use it for its intended purpose.
The safety and maintenance instructions provided in this
manual will help avoid hazards, reduce repair and downtime
costs and will increase the reliability and operational readiness
of your machine. Follow these instructions precisely.
This operating and maintenance manual must always be kept
at the implementation site of the machine and be available to
the machine operator.
Enclosed with this manual is a valid declaration of conformity
and a spare parts lists for orders of spare parts. Store these
documents carefully.
If you require any additional information, turn to your
Weber MT dealer.
Found on the last page of this manual is a QR code. Scan it to
acquire the current contact addresses of all Weber MT branches.
You can obtain information on the assembled Honda
gasoline engine and the associated operating and main-
tenance manual as well as the spare parts list, if needed,
at www.honda-engines-eu.com

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2. Description
The machine is a hand-guided vibrating tamper.
An air-cooled Honda gasoline engine makes the tamping
system vibrate via a centrifugal clutch.
Start the gasoline engine by hand using the attached reversing
starter.
The engine speed is adjusted between idle speed and
full-throttle speed via a gas lever.
The fuel line is shut o󰀨 and opened by a valve that
has been integrated into the gas lever.

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SRV 590 SRV 620 SRV 660
Noise emissions in accordance
with 2000/14/EC
Sound pressure level LPA ascertained
in accordance with EN 500, in dB (A) 98 98 98
Sound power level LWA ascertained in
accordance with EN ISO 3744 and
EN 500, in dB (A) 108 108 108
Vibration values
Root-mean-square acceleration value
for hand-arm vibration ascertained
in accordance with EN 500 in m/s² 6.5 8.0 8.0
In accordance with directive 2006/42/EC,
complying with the vibration values
is the owner’s responsibility.
3. Technical data
SRV 590 SRV 620 SRV 660
Weight
Operating weight CECE (in kg) 62 66 70
Dimensions
Overall length (in mm) 740 740 740
Overall width (in mm) 350 365 365
Height (in mm) 1025 1025 1025
Tamping foot width (in mm) 280 280 280
Impact rate (/min) 700 700 700
Stroke (in mm) 61.6 73.9 69.4
Drive
Engine manufacturer Honda Honda Honda
Type GXR 120 GXR 120 GXR 120
Performance at operating speed
in accordance with ISO 3046-1 (kW) 2.6 2.6 2.6
Combustion process 4-stroke gasoline 4-stroke gasoline 4-stroke gasoline
Operating speed (m/min) 4100 4100 4100
Fuel Unleaded gasoline Unleaded gasoline Unleaded gasoline

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4. Safety
General All safety instructions must be read and complied with,
as non-compliance will result in
– danger to life and limb of the user,
– impairments to the machine or other property.
In addition to the operating manual, the accident-prevention
regulations in the country where the appliance is used must be
complied with.
Intended use The machine should only be used in technically faultless
condition, as intended, in a safety-conscious and hazard-
conscious manner, and in compliance with the instructions
in the operating manual.
Malfunctions that may impair safety require that you stop
working with the machine immediately. These types of
damage must be reported and corrected without delay.
The machine is designed exclusively for compacting:
– sand,
– gravel,
– crushed rock,
– semi-cohesive mixed material.
The operator’s work position is behind the machine.
The operator must guide the machine safely with both
hands on the handle.
Non-intended use Unless used as intended, the machine involves a risk of
personal injury and property damage. The machine is
expressly not suitable for:
– compacting frozen subsurfaces,
– compacting hard soils that cannot be compacted further,
– compacting non-bearing material,
– compacting highly cohesive soils,
– compacting (ramming) that exerts point loads
on the tamping foot,
– crushing and compacting individual rocks.
The responsibility for any damage arising from non-intended
use falls on the owner / operator rather than the manufacturer.
Damage that can be attributed to non-intended use of
the machine will void any warranty claims.
Residual risk There is always an increased risk of accidents in the
immediate danger area around the machine if the operator
fails to notice persons in the vicinity of the machine.
Anyone close to the machine must be made aware of this risk.
The operator must not put the machine into operation unless
everyone in the vicinity of the machine is aware of this risk.

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Requirements on the operator
Personal protective equipment Personal protective equipment must be worn during operation
and while performing maintenance on the machine.
It consists of:
– protective goggles,
– hearing protection,
– work shoes or boots with toe guard.
Danger areas The immediate danger area is the direct perimeter around
the machine. This area is o󰀨-limits to third parties.
Spare parts, changes and
conversions
Changes and conversions are prohibited unless made with
original Weber MT spare parts. If the machine is modied
with other accessories without the approval of Weber MT,
the manufacturer will not assume liability for any resulting
personal injury or property damage.
All maintenance and repairs must be carried out with original
Weber MT spare parts. Untested spare parts may a󰀨ect
the reliability and safety of the machine.
Before starting the machine After horizontal transport, the oil may have spread inside
the engine. To prevent damage to the engine, the machine
must be brought to the vertical position for several minutes
until the oil has collected in the lower area of the crankcase.
There is danger of material damage if the machine is
started before necessary maintenance or repairs have been
completed. Make sure every time before starting the machine
that all work on the machine has been completed.
To avoid injuries, the machine must not be started unless the
operator wears the required personal protective equipment.
Objects placed on top of the machine may fall or be ung o󰀨
during operation or when the machine is started. Therefore,
remove all loose objects or tools before starting the machine.
If the gas cap is open, fuel may escape and ignite on the
engine when the machine is started or while it is operating.
There is a risk of burns. Therefore, do not start the machine
unless the gas cap is closed.
This soil compactor may only be operated by suitable oper-
ators who are 18 years or older. They must be instructed on
how to operate the machine by the owner or by the owner’s
assigned personnel. The operator must comply with tra󰀩c
regulations.
The machine must not be operated by children.

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Start-up procedure Do not disperse any sprays or other agents into the air intake
while the machine is starting up. They may lead to overheating
in the combustion chamber and result in damage to the engine.
There is danger of su󰀨ocation if the operator starts up the
machine in closed rooms or in deep and tight trenches.
Operating the machine in closed rooms is prohibited. Provide
for an adequate supply of air before starting the machine.
A red LED at the protective cage indicates a low oil level.
There is a risk of engine damage. Abort the start-up procedure
if the LED comes on during start-up.
During operation There is a crushing hazard under the tamping foot during
operation.
The personal protective equipment will protect the toes,
but not the entire foot. Do not step under the tamping foot.
Monitor the surroundings to avoid injury to third parties
or material damage.
Suspend operation and shut down the machine if detecting
damage on the machine during operation.
Parking the machine Always park the machine on a level subsurface with su󰀩cient
bearing capacity.
Parked machines presenting an obstacle must be secured
in accordance with statutory regulations, particularly in
the area of public tra󰀩c surfaces.
Engine and exhaust heat up during operation and can cause
burns on contact. Therefore, do not touch these components
during operation or shortly after the engine was switched o󰀨.
Fueling the machine Spilled fuel may ignite and has a negative impact on the
environment. Therefore, wipe up spilled fuel and make sure
the gas cap is rmly tightened after fueling.
Fuel vapors are easily ammable. Do not smoke and
keep away from open re while refueling the machine.
The machine must not be fueled unless the engine is
switched o󰀨.
When coming into contact with fuels, the rubber-bonded metal
bu󰀨ers of the machine may become damaged or ine󰀨ective.
Therefore, wipe spilled fuel carefully o󰀨 the rubber-bonded
metal bu󰀨ers.

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The machine must be inspected in accordance with the corre-
sponding implementation conditions and operating conditions
to ensure its operationally safe status. This inspection should
be performed as needed by an expert – however, no less than
once a year. The ndings of the inspection must be stored in
writing until the time of the next inspection.
Inspection
Cleaning work Use clear water for cleaning. Do not use ammable solvents.
The vapors of the solvents may ignite upon contact with hot
components or other sparks.
Perform cleaning tasks only in rooms that are suitable and
have been approved for that purpose. Residual oil and
lubricants that may have been rinsed o󰀨 have a negative
impact on the environment and must be collected by suitable
means (e.g. oil separator).
Safe handling of combustion
engines
Combustion engines pose a particular risk during operation.
Their exhaust emissions contain carbon monoxide, a colorless
and odorless gas that is extremely hazardous, which, if inhaled
even briey, can cause unconsciousness and death.
Therefore, never inhale the exhaust gas.
The tamper of type SRV 590 is suitable for use in trenches
that are deeper than shoulder height if:
– the trench is at least 1.5 m wide and at least 15 m long,
– the trench is at least 1.5 m wide and at least 8 m long,
– the trench is at least 1 m wide and at least 15 m long.