Aplisens ZSP-41 User manual

USER’S MANUAL
POWER SUPPLY - ISOLATOR - SIGNAL
CONVERTER
ZSP–41
POWER SUPPLY - ISOLATOR - SIGNAL
CONVERTER–SIGNAL MULTIPLIER
ZSP–41/2
ISOLATOR - SIGNAL CONVERTER
TYPE SP–11
CURRENT SIGNAL ISOLATOR
WITHOUT AUXILIARY POWER
TYPE SP–02
IO.ZSP-41.SP-11.SP-02(ENG)
JULY 2019
APLISENS S.A., 03-192 Warszawa, ul. Morelowa 7
tel. [phone]; fax [phone]
www.aplisens.pl, e-mail: [email protected]
03.B.005

Symbols used
Symbol
Description
Carefully follow the information in this document to ensure safety and full
functionality of the device.
i
Information particularly useful for the installation and use of the device.
Information particularly useful for the installation and use of the device by Ex.
Information on the disposal of used equipment.
BASIC REQUIREMENTS AND SAFETY OF USE
The producer takes no liability for damage resulting from incorrect
installation of the device, neglecting to keep the device in proper
technical condition, and using the device for purposed other than its
intended purpose.
Installation should be conducted by qualified personnel, authorized for
installation of electrical equipment and measuring devices. The installer
is responsible to conduct the installation according to this manual as well
as laws and standards of safety and electromagnetic compatibility
applicable for this kind of installation.
In any installation equipped with measuring devices, there is an injury
hazard from compressed agent in case of a leak. Follow all safety
requirements during the installation, use, and inspection of the display.
In case of malfunction, disconnect the device and return it to the
producer or an authorized service unit for repair.
In order to minimize the possibility of malfunction and the resulting hazard to
personnel, avoid installing the device in dangerous environment where there
is a possibility of the following:
Mechanical impact, excess shock and vibration.
Excess temperature fluctuation.
Steam condensation, dusting, icing.
Installation of intrinsically safe devices must be conducted very carefully,
following all standards and laws applicable for installations of this kind.
Changes and alterations introduced in production documents may anticipate the update of
user's paper documents. Up-to-date instruction manuals are available on producer's website
at www.aplisens.pl

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CONTENTS
1. INTRODUCTION.......................................................................................... 2
2. SAFETY PROCEDURES ............................................................................. 2
3. CONSIGNMENT CONTENTS...................................................................... 2
4. TRANSPORT AND STORAGE.................................................................... 3
4.1. Transport.....................................................................................................................3
4.2. Storage ....................................................................................................................... 3
5. WARRANTY ................................................................................................ 3
6.1. Intended use and features ..........................................................................................3
6.2. Construction and dimensions......................................................................................3
7. INSTALLATION........................................................................................... 4
8. CONNECTING ............................................................................................. 4
8.1. Connecting the ZSP-41 and ZSP-41/2........................................................................4
8.2. Connecting the SP-11 .................................................................................................7
8.3. Connecting the SP-02 .................................................................................................8
9. TECHNICAL PARAMETERS....................................................................... 9
9.1. Electrical parameters of ZSP-41 and ZSP-41/2 ..........................................................9
9.2. Electrical parameters of SP-11..................................................................................10
9.3. Electrical parameters of SP-02..................................................................................10
9.4. Permissible operating conditions:.............................................................................. 11
9.4.1. Mechanical resistance........................................................................................11
9.4.2. Housing protection class .................................................................................... 11
9.4.3. Housing..............................................................................................................11
9.5. Marking ..................................................................................................................... 12
10. INSPECTION ............................................................................................. 13
10.1. Periodical inspection .................................................................................................13
10.2. Non-periodical inspection..........................................................................................13
11. SCRAPPING, DISPOSAL.......................................................................... 13
12. ADDITIONAL INFORMATION ................................................................... 13

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1. INTRODUCTION
The subject of this user’s manual are rail-mounted signal converters (isolators) type ZSP-41,
ZSP-41/2, SP-11 and SP-02.
The manual includes data, hints, and recommended action for installation and use of the
converters, as well as troubleshooting tips.
2. SAFETY PROCEDURES
Read this instruction carefully prior to, installation, startup, or any other work.
Installation and maintenance can only by conducted by qualified personnel,
authorized to install electrical equipments and measuring devices.
Use the device according to its intended use, without exceeding maximum
acceptable parameters.
Prior to assembly or disassembly of the device, be sure to disconnect the power
source.
It is not acceptable to conduct any repair or otherwise tamper with the electronic
circuit of the device. Damage assessment and possible repair can only be made by
the producer or an authorized unit.
Do not use the device when it is damaged. If malfunction occurs, disconnect the
device.
3. CONSIGNMENT CONTENTS
Along with the device, the user receives the following:
a) Product certificate, functioning as a warranty card;
b) Declaration of conformity (on customer's request);
c) User’s manual designated „IO.ZSP-41.SP-11.SP-02(ENG)”
Positions b), c) are available from the website www.aplisens.pl

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4. TRANSPORT AND STORAGE
4.1. Transport
When transported, the devices should be packed in individual and/or group packaging and
carried on a covered means of transport. The packaging should be secured against shifting and
atmospheric weather effects.
4.2. Storage
The device should be stored in the manufacturer's packaging, in a covered room, free of vapor
and corrosive agents, where temperature and relative humidity do not exceed maximum
acceptable limits.
5. WARRANTY
The producer provides warranty under the conditions specified in Product Certificate that works
as a warranty card.
Warranty will be void if the device is not used according to its intended use, the user
does not follow this instruction manual, the device is handled by unqualified personnel
or the construction has been tampered with.
6. CONSTRUCTION
6.1. Intended use and features
Rail-mounted Signal Converters (isolators) are intended to operate in automatic adjustment
systems wherever a galvanic separation of system input or output signal is required. They also
enable to change analogue signals of 0...20mA, 4...20mA, 0...10V. Also, versions with non-
standard analogue signals are available. Moreover, the ZSP-41/2 is installed wherever
additional duplication of output signals is required.
6.2. Construction and dimensions
All elements of the isolators’ electronic systems are installed on a printed circuit board. A front
panel with clamps is welded to the circuit board. The entire set is assembled in housing made of
plastic. Signal converters have switches to selected input and output signals, accessible after
sliding the printed circuit board out of the housing.
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Figure 1.Housing - dimensions
7. INSTALLATION
Isolator housing allows for installation on the following rails:
TS-32 (EN 50 035),
TS-35 (EN 50 022).
Rail-mounted Signal Converters must be used in conditions specified in this user manual.
Clamp connection configuration and typical operation configuration is illustrated in figure 2, 5, 8,
11. Selection of input and output signals with switches while isolators are energized does not
cause damage.
8. CONNECTING
All connection and installation steps must be performed with power disconnected.
Power supplies and isolators are equipped in plug-in connectors protecting against
incorrect wiring.
8.1. Connecting the ZSP-41 and ZSP-41/2
The ZSP-41 isolator is only equipped with one input clamp block, mounted to clamps 1-2.
After selecting dual-line converter, the connection must be reclamped to clamps 3-4.

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Figure 2. ZSP-41 connection diagram
SWITCHES
IN
OUT
1
2
3
4
5
6
0-20mA
0-20mA
-
-
-
-
-
-
0-20mA
4-20mA
-
+
-
-
-
-
0-20mA
0-10V
-
-
-
+
-
-
4-20mA
0-20mA
-
-
+
-
-
-
4-20mA
4-20mA
-
+
+
-
-
-
4-20mA
0-10V
-
-
+
+
-
-
0-10V
0-20mA
-
-
-
-
+
+
0-10V
4-20mA
-
+
-
-
+
+
0-10V
0-10V
-
-
-
+
+
+
PD
0-20mA
-
-
+
-
-
-
PD
4-20mA
-
+
+
-
-
-
PD
0-10V
-
-
+
+
-
-
Figure 3. ZSP-41 –Selecting input and output signals with switches –OWC version
Input
Output
DP2
DP4
Dip
1
2
1
2
3
4
1
2
3
4
4…20mA
+
+
+
-
+
+
-
+
-
+
0…20mA
+
+
+
+
-
+
-
-
-
-
0…10V
+
+
-
+
-
+
+
-
+
-
PD
-
+
+
-
+
+
Figure 4. ZSP-41 - Selecting input and output signals with switches –OW version
(Power)
(Loop) 4…20mA
two-wire

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Figure 5. ZSP-41/2 connection diagram.
Output 1
Output 2
Input
Dip
1
2
3
4
5
6
1
2
3
4
5
6
4…20mA
+
-
+
-
+
-
-
+
-
+
-
-
0…20mA
-
-
-
-
-
-
-
+
-
+
-
-
0…10V
-
+
-
+
-
+
-
+
-
+
+
-
PD
+
-
+
-
+
-
-
-
Figure 6. ZSP-41/2 - Selecting input and output signals with switches –OWC version
Input
Output 1
Output 2
Dip
1
2
3
4
5
6
7
8
1
2
3
4
1
2
3
4
4…20mA
-
+
-
+
+
-
+
+
-
+
-
+
-
+
-
+
0…20mA
-
+
-
+
+
+
-
+
-
-
-
-
-
-
-
-
0…10V
-
+
-
+
-
+
-
+
+
-
+
-
+
-
+
-
PD
+
-
+
-
+
-
+
+
Figure 7. ZSP-41/2 - Selecting input and output signals with switches –OW version
(+) –Switch ON
(-) –Switch OFF
(PD) –Two-wire transmitter
(Power)

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8.2. Connecting the SP-11
Figure 8. SP-11 connection diagram
INPUT
SWITCHES
1
2
3
4
4…20mA
-
+
-
-
0…20mA
-
-
-
-
0…5mA
-
-
+
-
1…5mA
-
+
+
-
0…10V
+
-
-
+
2…10V
+
+
-
+
Figure 9. SP-11 - Selecting input and output signals with switches –OWC version
INPUT
SWITCHES
1
2
3
4
4…20mA
+
-
+
+
0…20mA
+
+
-
+
0…5mA
+
+
-
-
1…5mA
+
-
+
-
0…10V
-
+
-
+
2…10V
-
-
+
+
Figure 10. SP-11 - Selecting input and output signals with switches –OW version
(+) - Switch ON
(-) - Switch OFF

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8.3. Connecting the SP-02
Figure 11. SP-02 connection diagram

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9. TECHNICAL PARAMETERS
9.1. Electrical parameters of ZSP-41 and ZSP-41/2
Two-wire power supply
24V DC ±20%
Power consumption
<2 VA with ZSP-41
<3 VA with ZSP-41/2
When switching on in the ZSP-41 isolator, the maximum temporary power
consumption is about 3,5VA (power necessary to start up the internal
converter)
Input signal
0...20mA, 4...20mA,
two-wire (4…20mA + converter power
supply)
0...10V
Input resistance
≥ 50kΩ (voltage input)
≤ 50Ω (current input)
Output signal
0...20mA, 4...20mA,
0...10V
Output resistance
0...500 Ω (current output)
≥ 1 kΩ (voltage output)
Insulation type
optoelectronic
Resistance to electrical breakdown
1.5kV AC 50Hz 1min
Conversion errors
- basic error (***)
- temperature change effect
- load resistance change effect
- power voltage change effect
≤±0.16%
≤±0.1%/10°C
≤±0.1%/100Ω (current output)
≤±0.1% with ≥1kΩ (voltage output)
≤±0.1%
(***) ERROR VALUE REFERS TO RANGE SETTING 4...20mA/4...20mA WITHOUT
POWER SUPPLY TO INPUT CONVERTER. WITH OTHER SETTINGS (WITHOUT
ADDITIONAL CALIBRATION) BASIC ERROR IS 0.25% - not applicable to OWC version.

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9.2. Electrical parameters of SP-11
Two-wire power supply
9…36 V DC
Power consumption
<1 VA
Input signal
0...20mA, 4...20mA, 0...5mA, 1...5mA
0...10V, 2...10V
Input resistance
≥ 50kΩ (voltage input)
≤ 50Ω (current input)
Output signal
4...20mA
Output resistance
0...( Usup[V]-9V)/0,025A [Ω]
Max. 500Ω
Insulation type
optoelectronic
Resistance to electrical breakdown
1.5kV AC 50Hz 1min
Conversion errors
- basic error (***)
- temperature change effect
- load resistance change effect
- power voltage change effect
≤±0.16%
≤±0.1%/10°C
≤±0.1%/100Ω
≤±0.1%
(***) ERROR VALUE REFERS TO RANGE SETTING 4...20mA/4...20mA WITHOUT
POWER SUPPLY TO INPUT CONVERTER. WITH OTHER SETTINGS (WITHOUT
ADDITIONAL CALIBRATION) BASIC ERROR IS 0.25% - not applicable to OWC version.
9.3. Electrical parameters of SP-02
Input voltage
≤ 3.5V + Iout x RL
Input signal
4...20mA
Output signal
4...20mA
0...10V
Output resistance
0...500 Ω (current output)
≥ 2 kΩ (voltage output)
Insulation type
transformer
Resistance to electrical breakdown
1.5kV AC 50Hz 1min
Conversion errors
- basic error
- temperature change effect
- load resistance change effect
- power voltage change effect
≤±0.16%
≤±0.1%/10°C
≤±0.1%/100Ω
≤±0.1%

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9.4. Permissible operating conditions:
Ambient temperature
+5 ºC …60 ºC
Relative humidity
do 80%
Atmospheric pressure
80...120kPa
Working position
any
9.4.1. Mechanical resistance
Stroke: acc. to PN-EN 60068-2-27, 31
50g/11ms
Sinusoidal vibration: acc. to PN-EN 60068-2-6, Fc test;
Up to 1,6mm; 2…25Hz;
Up to 4g with 25…100Hz;
9.4.2. Housing protection class
acc. to PN-EN 60529:2003 –IP20
9.4.3. Housing
Type
ME 12,5 (PHOENIX)
Housing material
Polyamide
Width/Length/Height
12,5/114,5/99 mm
Weight
0.08 kg

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9.5. Marking
Power supply –isolator –signal converter type ZSP–41
ZSP-41/1 –standard version
ZSP-41/1 /___÷___ – special version
Non-standard input signal
Power supply –isolator –signal converter –signal multiplier type ZSP–41/2
ZSP-41/2 –standard version
ZSP-41/2 /___/___/___ –special version
Input signal
Output signal 1
Output signal 2
Isolator –signal converter type SP-11
Single-line version:
SP-11/1 –standard version
SP-11 /1 /___÷___ – special version
Non-standard input signal
Dual-line version SP-11/2:
SP-11/2 –standard version
SP-11 /2 /___÷___ /___÷___– special version
Non-standard input signal Line 1
Non-standard input signal Line 2
Current signal isolator without auxiliary energy type SP-02
SP-02/___ –standard version
Number of lines (1 or 2)
SP-02/0…10V /___ – special version (with voltage output 0…10V)
Number of lines (1 or 2)

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10. INSPECTION
10.1. Periodical inspection
Periodical inspection must be conducted according to user standards in force.
While inspecting, check the condition of electrical connections on clamps (firmness of
connections) and the stability of fixing.
10.2. Non-periodical inspection
If the device is exposed to mechanical damage, electrical overvoltage or it works improperly –
conduct inspection as necessary.
If there is no signal on the transmission line or signal value is incorrect, check the condition of
the cable, the condition of connections on clamps, etc. Check if the power voltage value and
load resistance is correct.
If the line is functional, check the operation of the device.
11. SCRAPPING, DISPOSAL
Waste or damaged transmitters should be dismantled and disposed of in accordance
with Directive (2012/19/EC) on waste electrical and electronic equipment (WEEE) or
returned to the manufacturer.
12. ADDITIONAL INFORMATION
The producer retains the right to implement structural and technological alterations that do not
lower the device parameters.