Applied Motion Products SV200 User manual

SV200 AC Servo
User Manual
920-0096H
2/6/2018

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SV200 AC Servo Drive User Manual
920-0096H
2/6/2018
Table of Contents
1 Introduction ..................................................................................................................................................................... 9
1.1 About This Manual ................................................................................................................................................................................................... 9
1.1.1 Documentation Set for SV200 series AC servo ............................................................................................................................................. 9
1.1.2 Safety............................................................................................................................................................................................................. 9
1.1.2.1 Safety Symbols................................................................................................................................................................................... 9
1.1.2.2 Safety Instructions ............................................................................................................................................................................ 10
2 Product Description ....................................................................................................................................................... 11
2.1 Unpacking Check.................................................................................................................................................................................................... 11
2.2 Servo Drive Model Introduction .............................................................................................................................................................................. 11
2.2.1 Drive Name Plate Description ...................................................................................................................................................................... 11
2.2.2 Drive Model Description .............................................................................................................................................................................. 12
2.2.3 Drive specification ....................................................................................................................................................................................... 13
2.2.4 Drive Dimensions (Unit: mm) ...................................................................................................................................................................... 15
2.3 Servo Motor Model Introduction............................................................................................................................................................................. 16
2.3.1 Motor Name Plate Description..................................................................................................................................................................... 16
2.3.2 Motor Model Description............................................................................................................................................................................. 16
2.3.3 40mm Motor Specification And Dimension ................................................................................................................................................. 17
2.3.3.1 40mm Dimensions............................................................................................................................................................................ 18
2.3.3.2 40mm Torque curve.......................................................................................................................................................................... 19
2.3.4 60mm Specification and Dimension ............................................................................................................................................................ 20
2.3.4.1 60mm Dimensions............................................................................................................................................................................ 21
2.3.4.2 60mm Torque curves ..................................................................................................................................................................... 22
2.3.5 80mm Specification and Dimension ............................................................................................................................................................ 24
2.3.5.1 80mm Dimensions............................................................................................................................................................................ 25
2.3.5.2 80mm Torque Curve ......................................................................................................................................................................... 26
2.3.6 Servo Drive and Servo Motor Combination ................................................................................................................................................. 27
2.3.6.1 120VAC Power Input......................................................................................................................................................................... 27
2.3.6.2 220VAC Power Input........................................................................................................................................................................ 28
2.4 System Configuration ............................................................................................................................................................................................. 29
3 Installation ...................................................................................................................................................................... 30
3.1 Storage Conditions ................................................................................................................................................................................................. 30
3.2 Installation Conditions............................................................................................................................................................................................ 30
3.3 Installation Space.................................................................................................................................................................................................... 31
3.4 Motor Installation.................................................................................................................................................................................................... 32
4 Connections and Wiring ................................................................................................................................................ 33
4.1 Connecting to Peripheral Devices ........................................................................................................................................................................... 33
4.1.1 System Configuration .................................................................................................................................................................................. 33
4.1.2 Servo Drive Connectors and Terminals........................................................................................................................................................ 34
4.1.3 Connections and Wiring Notes .................................................................................................................................................................... 34
4.1.4 Wiring Methods For Power supply P1 ......................................................................................................................................................... 35
4.1.4.1 Single-Phase Power Supply Connection (120VAC and 220VAC)...................................................................................................... 35
4.1.4.2 Three-Phase Power Supply Connection (AC220V) ........................................................................................................................... 36
4.2 Wiring to the Connector P2..................................................................................................................................................................................... 37
4.2.1 Motor Power Cable Configuration ............................................................................................................................................................... 37
4.2.2 Motor Power Cable Connector Specifications.............................................................................................................................................. 37

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4.2.3 Wiring Diagram Of Motor Extension Cable .................................................................................................................................................. 38
4.3 Encoder Connector CN3 ......................................................................................................................................................................................... 38
4.3.1 Motor Encoder Feedback Cable Configuration............................................................................................................................................. 38
4.3.2 The Layout of CN3 Connector...................................................................................................................................................................... 38
4.3.3 Connect to Motor Encoder ........................................................................................................................................................................... 39
4.3.4 Specifications of Encoder Connector ........................................................................................................................................................... 39
4.3.5 15PIN AMP Connector................................................................................................................................................................................. 39
4.3.6 Wiring Diagram of Motor Encoder Extend Cable.......................................................................................................................................... 40
4.4 Electromagnetic Brake............................................................................................................................................................................................. 41
4.4.1 Wiring Diagram............................................................................................................................................................................................ 41
4.4.2 Brake Motor ................................................................................................................................................................................................. 41
4.4.3 Timing Charts Of The Electromagnetic Brake............................................................................................................................................... 41
4.5 Regenerative Resistor.............................................................................................................................................................................................. 42
4.6 Recommended Cable Specifications ....................................................................................................................................................................... 42
4.7 Connect to Host Computer, CN1............................................................................................................................................................................. 43
4.8 Input and Output Signal Interface Connector, CN2.................................................................................................................................................. 43
4.8.1 Input and Output Interface Specifications and Diagram................................................................................................................................ 43
4.8.2 Signals Description of Connector CN2 ........................................................................................................................................................ 45
4.8.2.1 The Layout of CN2 Connector........................................................................................................................................................... 45
4.8.2.2 Input Signals..................................................................................................................................................................................... 45
4.8.2.3 Inputs Function List.......................................................................................................................................................................... 46
4.8.2.4 Output Signals.................................................................................................................................................................................. 47
4.8.2.5 Outputs Function List........................................................................................................................................................................ 47
4.8.3 Input Signal Interface Connector CN2.......................................................................................................................................................... 48
4.8.3.1 Position pulse signal input ............................................................................................................................................................... 48
4.8.3.2 Analog Signal Input For Velocity And Torque Mode.......................................................................................................................... 49
4.8.3.3 High Speed Input Port X1, X2, X3, X4............................................................................................................................................... 50
4.8.3.4 General Digital Input X5, X6, X7, X8................................................................................................................................................. 52
4.8.3.5 X9, X10, X11, X12 Input With Common Com Port............................................................................................................................ 54
4.8.4 CN2 Output Signal Specification.................................................................................................................................................................. 56
4.8.5 CN2 Output Signal Diagram......................................................................................................................................................................... 56
4.8.5.1 Y1, Y2, Y5, Y6 Output Connection Diagram...................................................................................................................................... 56
4.8.5.2 Y3, Y4 Connection Examples............................................................................................................................................................ 57
4.8.6 Encoder Feedback Output ............................................................................................................................................................................ 57
4.8.6.1 A/B/Z Connection Diagram............................................................................................................................................................... 57
4.8.6.2 Z Phase Open Collector Output......................................................................................................................................................... 57
5 Display and Operation ................................................................................................................................................... 58
5.1 Description of Control Panel................................................................................................................................................................................... 58
5.2 Mode Switch Control .............................................................................................................................................................................................. 58
5.3 LED display description .......................................................................................................................................................................................... 60
5.3.1 Decimal Point And Negative Sign Description ............................................................................................................................................. 60
5.3.2 Parameter View Setting ................................................................................................................................................................................ 60
5.3.3 Parameter Save Setting ................................................................................................................................................................................ 60
5.3.4 Point To Point Motion Mode ....................................................................................................................................................................... 60
5.3.5 Jog Mode..................................................................................................................................................................................................... 61
5.3.6 Control Panel Lock ...................................................................................................................................................................................... 61
5.4 Status Monitoring Selection Mode.......................................................................................................................................................................... 61

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5.5 Function Mode Control........................................................................................................................................................................................... 63
5.5.1 Function Mode Description.......................................................................................................................................................................... 63
5.5.2 Operation Flow Chart : ............................................................................................................................................................................... 64
5.6 Parameter Setting Mode.......................................................................................................................................................................................... 65
5.6.1 Parameter Setting Description...................................................................................................................................................................... 65
5.6.2 Parameter Editing Examples......................................................................................................................................................................... 66
5.7 Control Panel Lock ................................................................................................................................................................................................. 67
5.8 Warning And Fault Display...................................................................................................................................................................................... 67
6 Preoperational mode...................................................................................................................................................... 69
6.1 Inspection Before Trial Run ..................................................................................................................................................................................... 69
6.2 Trial Run Procedure................................................................................................................................................................................................. 69
6.3 Manual Motor Configuration................................................................................................................................................................................... 70
6.3.1 Use Drive Control Panel To Setup................................................................................................................................................................ 70
6.3.2 Using Software To Configure Motor............................................................................................................................................................. 71
6.4 Using JOG Mode .................................................................................................................................................................................................... 72
6.5 Configuration by Personal Computer...................................................................................................................................................................... 72
7 Operation Mode Selection ............................................................................................................................................. 74
7.1 General Function Setting......................................................................................................................................................................................... 74
7.1.1 Drive Servo On settings ............................................................................................................................................................................... 74
7.1.2 Alarm Reset.................................................................................................................................................................................................. 75
7.1.3 CW/CCW limit ............................................................................................................................................................................................. 76
7.1.4 Global Gain Switch Function........................................................................................................................................................................ 77
7.1.5 Control Mode Switch ................................................................................................................................................................................... 78
7.1.6 Drive On Fault Output .................................................................................................................................................................................. 79
7.1.7 Motor Brake Control ................................................................................................................................................................................... 80
7.1.8 Servo Ready Output .................................................................................................................................................................................... 81
7.1.9 Servo On Status Output ............................................................................................................................................................................... 82
7.1.10 Timing Diagram ........................................................................................................................................................................................ 83
7.1.10.1 Timing Diagram at Power up........................................................................................................................................................... 83
7.1.10.2 Timing Diagram for Fault alarm ...................................................................................................................................................... 83
7.2 Position Mode ....................................................................................................................................................................................................... 84
7.2.1 Digital Pulse Position Mode Connection Diagram....................................................................................................................................... 84
7.2.2 Input Pulse Type And Input Noise Filter ...................................................................................................................................................... 85
7.2.3 Input Pulse Type Setting .............................................................................................................................................................................. 85
7.2.4 Input Noise Filter Setting ............................................................................................................................................................................. 85
7.2.5 Input Pulse Dividing Ratio Setting and Dividing Switch............................................................................................................................... 87
7.2.5.1 The pulse dividing ratio setting......................................................................................................................................................... 87
7.2.5.2 Control Pulse Dividing Switch Function ........................................................................................................................................... 87
7.2.6 Pulse Inhibit Function ................................................................................................................................................................................. 88
7.2.7 Electronic Gearing Ratio............................................................................................................................................................................... 89
7.2.8 Jerk Smoothing Filter................................................................................................................................................................................... 90
7.2.9 In-Position Error Output............................................................................................................................................................................... 90
7.2.10 Gain Parameters For Position Control Mode.............................................................................................................................................. 91
7.2.11 Software Configuration For Position Mode................................................................................................................................................ 92
7.3 Velocity Mode ........................................................................................................................................................................................................ 93
7.3.1 Velocity Mode Connection Diagram............................................................................................................................................................. 94

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7.3.2 Parameter Settings For Analog Velocity Control Mode ................................................................................................................................ 95
7.3.3 Basic Settings For Analog Velocity Control Mode........................................................................................................................................ 96
7.3.3.1 Command Signal For Analog Velocity Mode .................................................................................................................................... 96
7.3.3.2 Analog Velocity Gain......................................................................................................................................................................... 97
7.3.3.3 Analog Input Voltage Offset............................................................................................................................................................... 97
7.3.3.4 Analog Input Deadband..................................................................................................................................................................... 98
7.3.3.5 Run/Stop And Direction Signal ........................................................................................................................................................ 98
7.3.3.6 Torque Limit ..................................................................................................................................................................................... 99
7.3.3.7 Target Velocity Reached .................................................................................................................................................................... 99
7.3.3.8 Velocity Mode Control Type............................................................................................................................................................ 100
7.3.3.9 Velocity ripple range....................................................................................................................................................................... 101
7.3.4 Analog Input Filter ..................................................................................................................................................................................... 102
7.3.5 Software Configuration For Analog Velocity Mode..................................................................................................................................... 103
7.4 Torque Mode......................................................................................................................................................................................................... 104
7.4.1 Analog Torque Mode Connection Diagram ................................................................................................................................................ 105
7.4.2 Parameters For Analog Torque Mode......................................................................................................................................................... 106
7.4.3 Basic Settings For Analog Torque Mode .................................................................................................................................................... 106
7.4.3.1 Command Signal For Analog Torque Mode ................................................................................................................................... 106
7.4.3.2 Analog Torque Gain ........................................................................................................................................................................ 107
7.4.3.3 Analog Input Offset ......................................................................................................................................................................... 108
7.4.3.4 Analog Deadband............................................................................................................................................................................ 108
7.4.3.5 Run/Stop and Direction signal ....................................................................................................................................................... 109
7.4.3.6 Velocity Limit ................................................................................................................................................................................. 109
7.4.3.7 Torque Reached ............................................................................................................................................................................. 110
7.4.4 Software Configuration For Analog Torque Mode ...................................................................................................................................... 111
8 Parameters and Functions ......................................................................................................................................... 112
8.1 Parameter Category............................................................................................................................................................................................... 112
8.2 Parameter List....................................................................................................................................................................................................... 112
8.3 Parameter Description........................................................................................................................................................................................... 116
9 Communication ........................................................................................................................................................... 138
9.1 RS-232 communication ........................................................................................................................................................................................ 138
9.1.1 What is SCL............................................................................................................................................................................................... 138
9.1.2 RS-232 Connections.................................................................................................................................................................................. 138
9.2 RS-485 Communication ....................................................................................................................................................................................... 139
9.2.1 RS-485 PIN definition ............................................................................................................................................................................... 139
9.2.2 RS-485 Connection Method ..................................................................................................................................................................... 140
9.3 ModBUS/RTU Communication ............................................................................................................................................................................. 141
9.3.1 Data Encoding............................................................................................................................................................................................ 141
9.3.2 Communication Address............................................................................................................................................................................ 141
9.3.3 Communication Baud Rate And Framing ................................................................................................................................................... 141
9.3.4 Power Up Mode ........................................................................................................................................................................................ 141
9.3.5 Modbus/RTU Data Framing ....................................................................................................................................................................... 142
9.3.6 SV200 Series AC Servo Drive Register Address And Function List:........................................................................................................... 142
9.3.7 Command Opcode description................................................................................................................................................................... 146
9.3.8 Function Code ........................................................................................................................................................................................... 147
9.3.8.1 Function Code 0X03, Reading Multiple Holding Registers ............................................................................................................. 147
9.3.8.2 Function Code 0x06, Writing Single Register ................................................................................................................................. 148
9.3.8.3 Function Code 0X10, Writing Multiple Registers ........................................................................................................................... 148

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9.3.9 Modbus/RTU Applications ........................................................................................................................................................................ 150
9.3.9.1 Position Control ............................................................................................................................................................................. 150
9.3.9.2 JOG mode....................................................................................................................................................................................... 153
9.4 CANopen Communication .................................................................................................................................................................................... 156
9.4.1 RJ45 (8p8c) Pin Definitions....................................................................................................................................................................... 156
9.4.2 CANopen NODE-ID.................................................................................................................................................................................... 156
9.4.3 CANopen Communication Baud Rate ........................................................................................................................................................ 156
9.5 Ethernet Communication....................................................................................................................................................................................... 157
9.5.1 Connecting PC using Ethernet ................................................................................................................................................................... 157
9.5.1.1 Setting the IP Address..................................................................................................................................................................... 157
9.5.1.2 Connecting to Drive from PC.......................................................................................................................................................... 158
9.5.2 Select Driver’s IP Address.......................................................................................................................................................................... 158
9.5.2.1 SVX Servo Suite Software .............................................................................................................................................................. 158
9.5.2.2 Set IP address from Drive .............................................................................................................................................................. 160
9.5.3 Editing IP address table ............................................................................................................................................................................. 161
10 SV200 Tuning Guide ................................................................................................................................................... 162
10.1 Servo Tuning – Adjustment of Gain Parameters.................................................................................................................................................. 162
10.1.1 Gain Parameter Introduction .................................................................................................................................................................... 163
10.2 Auto-Tuning........................................................................................................................................................................................................ 164
10.2.1 Step 1: Select Motor ................................................................................................................................................................................ 164
10.2.2 Step 2: Setting the Software Position Limits ............................................................................................................................................ 165
10.2.3 Step 3 Auto-Tuning Function ................................................................................................................................................................... 167
10.3 Fine tuning.......................................................................................................................................................................................................... 168
10.3.1 Position loop gain (KF)............................................................................................................................................................................ 168
10.3.2 Integrator Gain (KI) .................................................................................................................................................................................. 170
10.3.3 Damping gain (KV) .................................................................................................................................................................................. 171
10.3.4 Derivative gain (KD) ................................................................................................................................................................................ 172
10.3.5 Inertia Feedforward Constant (KK) ........................................................................................................................................................... 174
10.3.6 Follow Factor (KL) ................................................................................................................................................................................... 175
10.4 Using Auto Trigger Sampling.............................................................................................................................................................................. 176
11 STO Function .............................................................................................................................................................. 177
11.1 Operation and maintenance procedures .............................................................................................................................................................. 177
11.1.1 The replacement of components .............................................................................................................................................................. 177
11.1.2 Preventing hazardous event .................................................................................................................................................................. 177
11.1.3 Maintenance procedures of STO faults or failures.................................................................................................................................. 177
11.1.4 Commissioning and testing ..................................................................................................................................................................... 177
11.2 The implementation of Safe Torque off............................................................................................................................................................... 177
11.2.1 Safety Functional Specification ................................................................................................................................................................ 177
11.2.1.1 Safety input Signal........................................................................................................................................................................ 178
11.2.1.2 External device monitor (EDM)output signal ................................................................................................................................ 178
11.2.1.2 +5VDC Source............................................................................................................................................................................... 178
11.2.2 The fault reaction function ....................................................................................................................................................................... 178
11.2.3 Response time ......................................................................................................................................................................................... 178
11.2.3.1 Operating timing chart for safety status........................................................................................................................................ 178
11.2.3.2 Return timing from safety state:..................................................................................................................................................... 179
11.2.4 11.2.4 Safety function activated or prohibit............................................................................................................................................. 179
11.2.5 11.2.5 STO function as the highest priority.............................................................................................................................................. 179

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11.3 The safety integrity information........................................................................................................................................................................... 179
11.4 The environmental and operating conditions for safety function ......................................................................................................................... 179
11.4.1 The environmental and operating conditions ........................................................................................................................................... 179
11.5 Safety function constraints.................................................................................................................................................................................. 180
11.5.1 Failure rate............................................................................................................................................................................................... 180
11.5.2 Mission time and proof test .................................................................................................................................................................... 180
11.5.3 Testing, calibration or maintenance requirements .................................................................................................................................... 180
11.5.4 11.5.4 Avoiding systematic failure ........................................................................................................................................................... 180
11.5.5 SIL capability ........................................................................................................................................................................................... 180
11.5.6 Identify the hardware and software configuration ..................................................................................................................................... 180
11.6 The installation and commissioning guidance .................................................................................................................................................... 181
11.6.1 Installation ............................................................................................................................................................................................... 181
11.6.1.1 Example of connection to safety switch......................................................................................................................................... 181
11.6.1.2 Example of connection to safety Light Curtain .............................................................................................................................. 181
11.6.2 commissioning ....................................................................................................................................................................................... 181
11.7 Requirements for safety functions configuration test........................................................................................................................................... 182
11.7.1 Inspection Requirments ........................................................................................................................................................................... 182
11.7.2 Safety relevant parameters and their values............................................................................................................................................ 182
11.7.3 The test procedures of safety functions.................................................................................................................................................... 182
11.7.4 The description of the safety related components..................................................................................................................................... 182
12 Trouble Shooting ........................................................................................................................................................ 183
12.1 Drive Alarm List .................................................................................................................................................................................................. 183
12.2 Drive alarm troubleshooting ............................................................................................................................................................................... 184
13 Appendix ..................................................................................................................................................................... 187
13.1 Appendix 1: LED Character Reference................................................................................................................................................................. 187
13.2 Appendix 2: Accessories..................................................................................................................................................................................... 188
13.2.1 Mating Connectors .................................................................................................................................................................................. 188
13.2.2 Servo Motor Power Cable (Recommended) ............................................................................................................................................. 188
13.2.3 Servo Feedback Cable (Recommended)................................................................................................................................................... 189
13.2.4 I/O Accessories (Not Included) ................................................................................................................................................................ 189

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Revision History
Document History Date Remarks
Revision A 2015.8.5 Initial release
Revision B 2016.3.9 cleanup to manual
Revision C 2016.5.4 Table, pg 30, Diagram, pg 31, manual cleanup
Revision D 2016.5.11 Add note to image on pg 31
Revision E 2016.12.15 New products added, revise content
Revision F 2017.02.02 Revise content
Revision G 2017.08.29 STO chapter, revise content
Disclaimer
The information in this manual was accurate and reliable at the time of its release. AMP reserves the right to change the specifications
of the product described in this manual without notice at any time.
Trademarks
All marks in this manual are the property of their respective owners
Customer Service
AMP is committed to delivering quality customer service and support for all our products. Our goal is to provide our customers with
the information and resources so that they are available, without delay, if and when they are needed.
In order to serve in the most effective way, we recommend that you contact your local sales representative for order status and delivery
information, product information and literature, and application and field technical assistance. If you are unable to contact your local
sales representative for any reason, please use the most relevant of the contact details below:
For technical support, contact: http://www.applied-motion.com/support

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1 Introduction
1.1 About This Manual
This manual describes the SV200 Servo Drive.
It provides the information required for installation, configuration and basic operation of the SV200 series AC servo drive.
This document is intended for persons who are qualified to transport, assemble, commission, and maintain the equipment described
herein.
1.1.1 Documentation Set for SV200 series AC servo
This manual is part of a documentation set. The entire set consists of the following:
• SV200 User Manual. Hardware installation, configuration and operation.
• SVX ServoSUITE® User Manual. How to use the SVX ServoSUITE®.
1.1.2 Safety
Only qualified persons may perform the installation procedures. The following explanations are for things that must be observed in
order to prevent harm to people and damage to property.
The SV200 utilizes hazardous voltages. Be sure the drive is properly grounded.
Before you install the SV200, review the safety instructions in this manual.
Failure to follow the safety instructions may result in personal injury or equipment damage.
1.1.2.1 Safety Symbols
Safety symbols indicate a potential for personal injury or equipment damage if the recommended precautions and safe operating
practices are not followed.
The following safety-alert symbols are used on the drive and in the documentation:
Caution Warning. Dangerous voltage. Protective earth Caution, Hot surface

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1.1.2.2 Safety Instructions
1.1.2.2.1 Installation
DO NOT subject the product to water, corrosive or ammable gases, and combustibles.
DO NOT use the motor in a place subject to excessive vibration or shock.
Never connect the motor directly to the AC power supply.
DO NOT use cables soaked in water or oil.
DO NOT extrude or pull-off the cable, nor damage the cables as electrical shocks, as damage may result
DO NOT block the heat-dissipating holes. Please prevent any metal lings from dropping into into the drive when
mounting.
DO NOT switch the power supply repeatedly.
DO NOT touch the rotating shaft when the motor is running.
DO NOT strike the motor when mounting as the motor shaft or encoder may be damaged.
In order to prevent accidents, the initial trial run for servo motor should be conducted
under no-load conditions (separate the motor from its couplings and belts).
Starting the operation without matching the correct parameters may result in servo drive or motor damage, or damage
to the mechanical system.
DO NOT touch either the drive heat sink or the motor and regenerative resistor during operation as they may become
hot.
DO NOT carry the motor by its cables.
1.1.2.2.2 Wiring
DO NOT connect any power supplies to the U,V,W terminals.
Install the encoder cable in a separate conduit from the motor power cable to avoid signal noise.
Use multi-stranded twisted-pair wires or multi-core shielded-pair wires for signal, encoder cables.
As a charge may still remain in the drive with hazardous voltage even after power has been removed, Do not touch the
terminals when the charge LED is still lit.
Please observe the specied voltage ratings.
Make sure both the drive and the motor connect to a class 3 ground.
Please ensure grounding wires are securely connected when power up.
1.1.2.2.3 Standards Compliance
The SV200 Series AC servo drive has been designed according to standards:
* Electromagnetic compatibility * Electrical Safety: Low voltage directive
Standard EN 61800-3 (2004) Standard IEC 61800-5-1 (2007)

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2 Product Description
2.1 Unpacking Check
Please refer to this section to confirm the model of servo drive and servo motor .
A complete and workable AC servo system should include the following parts:
* Matched Servo drive and Servo motor
* A power cable connect the drive to the servo motor
* A feedback encoder cable connecting the drive to the motor
* A mini (Type B) USB cable connect the port CN1 to PC for communication. (Not needed for Ethernet drives)
* 50-PIN connector (For I/O connections, Port CN2)
* 26-PIN connector(For encoder feedback, Port CN3 )
* 10-PIN connector (For STO, Port CN5) (Required)
* RJ-45 CAT5 patch cables (For RS-485, Ethernet or CANopen communication, Port CN6 and CN7)(user
supplied)
* 5-PIN connector (For L1,L2,L3,L1C,L2C)
* 6-PIN connector(For U,V,W,B1+,B2,B3)
2.2 Servo Drive Model Introduction
2.2.1 Drive Name Plate Description
Model No.
Input/Output Voltage
Phase
Rated Current
Frequency
Rated Power
Model No.XXXX-XXXXX
Serial No.
09450001
INPUT
1.8 A
OUTPUT
VOLT.
1 /3φ φ
0-240VAC
3φ
2.6A/1.5A
200-240VAC
PHASE
F.L.C
FREQ.
POWER
50/60Hz0-400Hz
200W
AC SERVO
DRIVE
SV200
Assembled in China
RoHS

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2.2.2 Drive Model Description
SV2A3-Q-AE-000
Custom features
Consult factory for options
Output Current
2 = 1.8A rms continuous
3 = 3.0A
5 = 4.5A (220 VAC), 5.4A (120 VAC)
7 = 7.0A
Control
P = pulse/dir
S = SCL
Q = SCL + Q language + Modbus
C = CANopen
IP = EtherNet/IP
Feedback
E = Encoder Option Board
Communications
A = RS-232 (Standard)
R = RS-485
C = CANopen (requires C control option)
E = Ethernet
N = none
all models use USB for set up and tuning
Series
SV200 Servo Series
Planned 120V Models
100/200W 200/400W 400/750W
SV2A2-P-NE SV2A3-P-NE SV2A5-P-NE
SV2A2-Q-AE SV2A3-Q-AE SV2A5-Q-AE
SV2A2-Q-RE SV2A3-Q-RE SV2A5-Q-RE
SV2A2-Q-EE SV2A3-Q-EE SV2A5-Q-EE
SV2A2-C-CE SV2A3-C-CE SV2A5-C-CE
SV2A2-IP-EE SV2A3-IP-EE SV2A5-IP-EE
Planned 220V Models
100/200W 200/400W 400/750W
SV2B2-P-NE SV2B3-P-NE SV2B5-P-NE
SV2B2-Q-AE SV2B3-Q-AE SV2B5-Q-AE
SV2B2-Q-RE SV2B3-Q-RE SV2B5-Q-RE
SV2B2-Q-EE SV2B3-Q-EE SV2B5-Q-EE
SV2B2-C-CE SV2B3-C-CE SV2B5-C-CE
SV2B2-IP-EE SV2B3-IP-EE SV2B5-IP-EE
935-0016B - SV200 Part Numbering System
July 1, 2015
SV200 Servo Drives
Model Numbering
Input Voltage
A = 120 VAC
B = 220 VAC
D = 24-80 VDC

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2.2.3 Drive specification
Basic Specication
Input Power
100W
SV2A2
Main Circuit Single phase, 120VAC to 100-120VAC, ±10% 50/60Hz
Control Circuit Single phase, 120VAC to 100-120VAC, ±10% 50/60Hz
200W
SV2A3
Main Circuit Single phase, 120VAC to 100-120VAC, ±10% 50/60Hz
Control Circuit Single phase, 120VAC to 100-120VAC, ±10% 50/60Hz
400W
SV2A5
Main Circuit Single phase, 120VAC to 100-120VAC, ±10% 50/60Hz
Control Circuit Single phase, 120VAC to 100-120VAC, ±10% 50/60Hz
200W
SV2B2
Main Circuit Single/3-phase, 220VAC to 220-240VAC, ±10% 50/60Hz
Control Circuit Single phase, 220VAC to 220-240VAC, ±10% 50/60Hz
400W
SV2B3
Main Circuit Single/3-phase, 220VAC to 220-240VAC, ±10% 50/60Hz
Control Circuit Single phase, 220VAC to 220-240VAC, ±10% 50/60Hz
750W
SV2B5
Main Circuit Single/3-phase, 220VAC to 220-240VAC, ±10% 50/60Hz
Control Circuit Single phase, 220VAC to 220-240VAC, ±10% 50/60Hz
Withstand voltage Primary to earth: withstand 1500 VAC, 1 min, (sensed current: 20 mA) [220V
Input]
Environment
Temperature
Ambient temperature:0°C to 50°C (If the ambient temperature of servo drive is
greater than 40°C, please install the drive in a well-ventilated location) Storage
temperature: -20°C to 65C. Operating temperature: 0°C to 85°C.
Humidity Both operating and storage : 10 to 85%RH or less
Vibration 5.88m/s2 or less, 10 to 60Hz (No continuous use at resonance frequency)
Weight SV2B2: 1.86 lbs; SV2B3: 2.65 lbs; SV2B5: 3.60 lbs
Control method IGBT PWM Sinusoidal wave drive
Encoder feedback 2500 line incremental encoder 15-wire
I/O
Control Signal
Input
8 Congurable Optically isolated digital general inputs, 5-24VDC, max input
current 20mA
4 Congurable Optically isolated digital high speed inputs, 5-24VDC, max input
current 20mA
Output
5 Congurable optically isolated digital outputs, 30VDC, max output current
30mA
One motor brake control output, 30VDC 100mA max
Analog signal Input 2 inputs (12Bit A/D : range: + /- 10VDC)
Pulse signal Input
2 inputs (Photo-coupler input, Line receiver input)
Photocoupler input is compatible with both line driver I/F and open collector I/F.
Line receiver input is compatible with line driver I/F.
Output 4 outputs ( Line driver: 3 outputs, open collector: 1 output)
Communication
USB Mini type B Connection with PC or 1 : 1 communication to a host.
RS232 RS-232 Communication
RS485 RS-485 Communication
CAN bus CANopen Communication
Ethernet EtherNET/IP, eSCL
Front panel 1. 4 keys (MODE, UP, DOWN, SET) 2. LED (5-digit)
Regeneration Resistor Built-in regenerative resistor (external resistor is also enabled.)
Control mode
(1) Position mode
(2) Analog Velocity mode
(3) Analog Position mode
(4) Position mode
(5) Velocity Change mode
(6) Command Torque mode
(7) Command Velocity mode

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Control input
(1) Servo-ON input
(2) Alarm clear input
(3) CW/CCW Limit
(4) Pulse& Direction or CW/CCW input
(5) Gain Switch
(6) Control mode Switch
(7) Pulse Inhibit
(8) General Input
Control output
(1) Alarm output
(2) Servo-Ready output
(3) External brake release
(4) Speed Reached output
(5) Torque Reached output
(6) TachOut
(7) General Output
(8)Position Reached output

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2.2.4 Drive Dimensions (Unit: mm)
SV2A2-x-xx, SV2B2-x-xx
145 41
35.5
5
6
5
150
140
Ø5
SV2A3-x-xx, SV2B3-x-xx
Ø5
145
5
6
5
55
49.5
150 140
SV2A5-x-xx, SV2B5-x-xx
Ø5.2
176 65
57.5
7.5
5.2
150 140 5

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2.3 Servo Motor Model Introduction
2.3.1 Motor Name Plate Description
Model NO.
Rated Torque
Series NO.
Input Current
Output Power
Rated Speed
2.3.2 Motor Model Description
J = Metric Flange
Brake
0 = None
5 = Included
Custom Features - Consult factory for
Keyway
Flat(s)
Optional Gearhead
Other
Frame Size
3 = 40mm
4 = 60mm
5 = 80mm
7 = 100mm
Consult Price List or Catalog
for standard product offering
Voltage
1 = 100
2 = 200
3 = 24
4 = 48
5 = 60
Wattage Rating
0050 = 50 watts
0100 = 100 watts
0200 = 200 watts
0400 = 400 watts
0750 = 750 watts
1000 = 1000 watts
Feedback Type
3 = 2500 line inc. encoder

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2.3.3 40mm Motor Specification And Dimension
40mm Series
Series J0100 - 100 Watt
Base Model Number
(with 2500 PPR incremental encoder non-sealed plastic
connectors, no brake)
J0100-301-3-000
Rated Output Power watts 100
Rated Speed rpm 3000
Max. Mechanical Speed rpm 6000
Rated Torque In-lb 2.8
Continuous Stall Torque In-lb 3
Peak Torque In-lb 8.1
Rated Current A (rms) 1.65
Continuous Stall Current A (rms) 1.27
Peak Current A (rms) 4.95
Voltage Constant ±5% V (rms) / K rpm 20.4
Torque Constant ±5% Nm / A (rms) 0.195
Winding Resistance (Line-Line) Ohm ±10% @25°C 4.9
Winding Inductance (Line-Line) mH (typ.) 5.9
Inertia (with encoder) oz-in-sec2 0.000606
Inertia - With Brake Option oz-in-sec2 0.000699
Thermal Resistance (mounted) °C / W 2.4
Thermal Time Constant Minutes 14.5
Heat Sink Size mm 120 x 120 x 5 Aluminum
Shaft Load - Axial (max.) 50 N / 11 Lb
Shaft Load - Radial (End of Shaft) (max.) 60 N / 13.5 Lb
Weight (with std. encoder) 0.55 kg / 1.2 Lb
Weight - With Brake Option 0.8 kg / 1.8 lb
Shaft Load: (L10 life, 20,000 hours, 2,000 RPM)
UL File E465363
Insulation Class Class B(130°C)
IP rating IP65 (except shaft through hole and cable end
connector)
Installation location Indoors, free from direct sunlight, corrosive gas, inflammable
gas
Ambient temperature Operating 0 to 40°C, Storage -20 to 80 C
Ambient humidity 85%RH or lower (free from condensing)
Vibration Resistance 49 m/s2
Rotor Poles 8

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2.3.3.1 40mm Dimensions
1 Motor Dimensions – No Brake: mm
L1 1
8M3
9.2 - 0.13
+0.20
300 50
30050
Oil seal
0.04 A
0.04 A
A
5
0.5
0.009-
h68
0
0
25 1
0.2
30 h7
- 0.021
2.5
58
53
46
4.24-
3 h9
- 0.025
0
-KEY
40
Without Brake L1
J0100-301-3 109
2 Motor Dimensions – Brake: mm
3
9.2 - 0.13
+0.20
L1 1
4.2
46
4-
3 h9
- 0.025
0
-KEY
40
003 05
300 50
Oil seal
50300
A0.04
A
A
0.04
0.2
25
0
1
5
h68
58
- 0.009
0
30 h7
- 0.021
2.5
0.5
53.4
With Brake L1
J0100-351-3 147

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2.3.3.2 40mm Torque curve
0
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
0.9
1
0 2,000 4,000 6,000
Torque (Nm)
Speed (rpm)
SV200 Series
J0100-301-3-000/J0100-351-3-000
160 VDC (120VAC) - 1.65 Amps
0
0.9
1.8
2.7
3.5
4.4
5.3
6.2
7.1
8.0
8.9
Torque (In-lb)

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2.3.4 60mm Specification and Dimension
60mm Series
Series J0200 - 200 Watt J0200 - 200 Watt J0400 - 400 Watt J0400 - 400 Watt
Base Model Number
(with 2500 PPR incremental
encoder non-sealed plastic connectors, no brake)
J0200-301-4-000 J0200-302-4-000 J0400-301-4-
000
J0400-302-4-
000
Rated Output Power watts 200 200 400 400
Rated Speed rpm 3000 3000 3000 3000
Max. Mechanical Speed rpm 6000 6000 6000 6000
Rated Torque In-lb 5.66 5.66 11.23 11.23
Continuous Stall Torque In-lb 6.02 6.02 11.24 11.24
Peak Torque In-lb 16.8 16.8 33.63 33.63
Rated Current A (rms) 1.5 1.5 2.7 2.7
Continuous Stall Current A (rms) 1.5 1.5 2.7 2.7
Peak Current A (rms) 4.5 4.5 8.1 8.1
Voltage Constant ±5% V (rms) / K rpm 27. 2 27. 2 29 29
Torque Constant ±5% Nm / A (rms) 0.432 0.432 0.484 0.484
Winding Resistance (Line-Line) Ohm ±10%
@25°C 8.6 8.6 3.7 3.7
Winding Inductance (Line-Line) mH 25 25 12.9 12.9
Inertia (with encoder) oz-in-sec2 0.00233 0.00233 0.00385 0.00385
Inertia - With Brake Option oz-in-sec2 0.00311 0.00311 0.00461 0.00461
Thermal Resistance (mounted) °C / W 1.9 1.9 1.43 1.43
Thermal Time Constant Minutes 15 15 21 21
Heat Sink Size mm 180 x 180 x 5 Alum 180 x 180 x 5 Alum 180 x 180 x 5
Alum 180 x 180 x 5 Alum
Shaft Load - Axial (max.) 70 N / 15 Lb 70 N / 15 Lb 70 N / 15 Lb 70 N / 15 Lb
Shaft Load - Radial (End of Shaft) (max.) 200 N / 45 Lb 200 N / 45 Lb 240 N / 54 Lb 240 N / 54 Lb
Weight (with std. encoder) 1.1 kg / 2.3 lb 1.1 kg / 2.3 lb 1.4 kg / 3.1 lb 1.4 kg / 3.1 lb
Weight - With Brake Option 1.6 kg / 3.5 lb 1.6 kg / 3.5 lb 1.9 kg / 4.2 lb 1.9 kg / 4.2 lb
Shaft Load: (L10 life, 20,000 hours, 2,000 RPM)
UL File E465363
Insulation Class Class B(130°C)
IP rating IP65(except shaft through hole and cable end connetor)
Installation location Indoors, free from direct sunlight, corrosive gas, inammable
gas
Ambient temperature Operating 0 to 40°C, Storage -20 to 80°C
Ambient humidity 85%RH or lower (free from condensing)
Vibration Resistance 49 m/s2
Rotor Poles 8