APRILIA TUAREG 660 Guide

SERVICE STATION MANUAL
2Q000524
TUAREG 660

SERVICE STATION
MANUAL
TUAREG 660
THE VALUE OF SERVICE
Due to continuous updates and technical training programmes specific to aprilia products, only Aprilia
Official Network mechanics know this vehicle fully and have the specific tools necessary to carry out
maintenance and repair operations correctly.
Thereliabilityofthevehiclealsodependsonitsmechanicalconditions.Checkingthevehiclebeforeriding
it, performing maintenance correctly and using only original Aprilia spare parts are essential factors
for the reliability of your vehicle!
For information on the nearest Official Dealer and/or Service Centre consult our website:
www.aprilia.com
Only by requesting original aprilia spare parts can you be of purchasing products that were developed
andtested duringthe designand developmentof thevehicle itself.All Apriliaoriginal spareparts undergo
quality control procedures to guarantee reliability and durability.
The descriptions and images in this publication are given for illustrative purposes only.
While the basic features as described and illustrated in this manual remain unchanged, Piaggio & C.
S.p.A. reserves the right, at any time and without being required to update this publication beforehand,
to make any changes to components, parts or accessory supplies which it deems necessary to improve
the product, or which are required for manufacturing or commercial reasons.
Notallversions/modelsshowninthispublicationareavailableinallcountries.Theavailabilityofindividual
versions/models should be confirmed with the official Aprilia sales network.
The Aprilia trademark is the property of Piaggio & C. S.p.A.
© Copyright 2021 - Piaggio & C. S.p.A. All rights reserved. Reproduction of this publication in whole or
in part is prohibited.
Piaggio & C. S.p.A. Viale Rinaldo Piaggio, 25 - 56025 PONTEDERA (PI), Italy
www.piaggio.com

SERVICE STATION MANUAL
TUAREG 660
This manual provides the main information to carry out regular maintenance operations on your vehicle.
This manual is intended to Aprilia Dealers and their qualified mechanics; several concepts have been
deliberately omitted as they are considered unnecessary. As it is not possible to include complete
mechanical notions in this manual, users should have basic mechanical knowledge or minimum
knowledge about the procedures involved when repairing scooters. Without this knowledge, repairing or
checking the vehicle may be inefficient or even dangerous. As the vehicle repair and check procedures
are not described in detail, be extremely cautious so as not to damage components or injure individuals.
In order to optimise customer satisfaction when using our vehicles, Piaggio & C. S.p.a. commits itself
to continually improve its products and the relative documentation. The main technical modifications and
changes in repair procedures are communicated to all Aprilia Sales Outlets and its International
Subsidiaries. These changes will be introduced in the subsequent editions of the manual. In case of
need or further queries on repair and check procedures, consult Aprilia CUSTOMER DEPARTMENT,
which will be prepared to provide any information on the subject and any further communications on
updates and technical changes related to the vehicle.
NOTE Provides key information to make the procedure easier to understand and carry out.
CAUTION Refers to specific procedures to carry out for preventing damages to the vehicle.
WARNING Refers to specific procedures to carry out to prevent injuries to the repairer.
Personal safety Failure to completely observe these instructions will result in serious risk of personal
injury.
Safeguarding the environment Sectionsmarked with this symbol indicate the correctuse of thevehicle
to prevent damaging the environment.
Vehicle intactness The incomplete or non-observance of these regulations leads to the risk of serious
damage to the vehicle and sometimes even the invalidity of the guarantee

INDEX OF TOPICS
PRE-DELIVERY PRE DE
CHARACTERISTICS CHAR
SPECIAL TOOLS S-TOOLS
MAINTENANCE MAIN
ELECTRICAL SYSTEM ELE SYS
ENGINE FROM VEHICLE ENG VE
ENGINE ENG
POWER SUPPLY P SUPP
SUSPENSIONS SUSP
CHASSIS CHAS
BRAKING SYSTEM BRAK SYS
COOLING SYSTEM COOL SYS
BODYWORK BODYW

INDEX OF TOPICS
PRE-DELIVERY PRE DE

Unpacking procedure of the vehicle and assembly of the accompanying components
•Remove the protective cardboard box
by pulling it out from above.
•Position a hoist on the front of the vehicle and connect it to the handlebar using straps.
TUAREG 660 Pre-delivery
PRE DE - 7

•Loosentherearstrapssecuringtheve-
hicle to the pallet, so that the front can
beraisedjustenough toinstallthefront
wheel.
•Remove the wooden support of the
forks.
•Disassemble both brake callipers by
removing the four M10 screws (2 per
calliper).
•From the left side of the vehicle, un-
screw the front wheel pin and remove
it. (the two safety screws of the front
wheel pin, on the clamp of the left stan-
chion, are already loosened).
•Remove the front wheel from the box complete with spacers from both sides and install it
on the vehicle by inserting the wheel pin and fixing it at a torque of 65 Nm (47.9 lbf ft).
Pre-delivery TUAREG 660
PRE DE - 8

•Tighten the two front wheel pin safety
screws to a torque of 10 Nm (7.4 lbf ft).
•Remove the protection present be-
tween the pads inside the brake callip-
ers.
•Fit the two front brake callipers and
tightenthe four M10 screwsto a torque
of 50 Nm (36.9 lbf ft).
•Lowerthevehicleandremovethehoist
with its lifting straps previously posi-
tioned on the handlebar.
TUAREG 660 Pre-delivery
PRE DE - 9

•Remove the rear straps.
•Remove the vehicle from the pallet.
•For greater safety, carry out the oper-
ation with two people.
HANDGUARD INSTALLATION PROCEDURE
The following operations refer to one handg-
uard but are valid for both.
•Position the handlebar anti-vibration
weight and the handguards. Using the
appropriate fixing screw complete with
"T" bush, fasten everything in place.
•Then insert the fixing screw of the
handguard to the mount.
•Tighten both screws to a torque of 4
Nm (2.95 lbf ft).
Pre-delivery TUAREG 660
PRE DE - 10