APV PS 120 M1 User manual

PNEUMATIC SEEDER
PS 120 M1 –PS 500 M2
OPERATING MANUAL
PLEASE READ CAREFULLY BEFORE START-UP!
Translation of the original operating manual
Version: 5.0 EN-US; item number: 00602-3-579

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TABLE OF CONTENTS
1GENERAL INFORMATION.............................................................................................................4
1.1 About this operating manual.................................................................................................4
1.2 Identification of the implement..............................................................................................4
1.3 Service.................................................................................................................................5
1.4 EC Declaration of Conformity...............................................................................................5
2DESCRIPTION................................................................................................................................6
2.1 Structure and function of the seeder ....................................................................................6
2.2 Structure and function of the hydraulic fan (HG 300 M1)......................................................7
2.3 Scope of delivery .................................................................................................................8
2.4 Technical data .....................................................................................................................8
3SAFETY..........................................................................................................................................9
3.1 Safety notices in this document............................................................................................9
3.2 Basic safety instructions.....................................................................................................10
3.3 Intended use......................................................................................................................11
3.4 Requirements imposed on personnel.................................................................................11
3.5 Personal protective equipment...........................................................................................11
3.6 Safety devices ...................................................................................................................12
3.7 Dangers and safety measures ...........................................................................................14
4TRANSPORT, INSTALLATION, AND COMMISSIONING............................................................15
4.1 Fastening the seeder on a soil tillage implement................................................................15
4.2 Fastening the seeder on a tractor ......................................................................................16
4.3 Mounting dispersion plates on the soil tillage implement....................................................17
4.4 Connecting hoses..............................................................................................................18
4.5 Removing the swell air plate ..............................................................................................19
4.6 Connecting the hydraulic fan (HG).....................................................................................20
4.7 Connecting the electric fan PLUS ......................................................................................21
5OPERATION.................................................................................................................................22
5.1 Adjusting the hydraulic fan (HG) ........................................................................................22
5.2 Setting and adjusting the spread rate.................................................................................24
5.3 Regulating the seed flow rate (calibration test)...................................................................24
5.4 Selecting a suitable seeding shaft......................................................................................25
5.5 Changing the seeding shaft ...............................................................................................26
5.6 Checking the ease of movement of the seeding shaft........................................................28
5.7 Setting the brush pressure.................................................................................................29
5.8 Filling the seed hopper.......................................................................................................29
5.9 Deactivating the agitator ....................................................................................................30
5.10 Display on the motor module..............................................................................................31
6FAULTS........................................................................................................................................32
6.1 Fault overview....................................................................................................................32
7CLEANING, MAINTENANCE, AND REPAIR ...............................................................................33
7.1 De-energizing the seeder...................................................................................................33
7.2 Emptying the seed hopper.................................................................................................34
7.3 Cleaning the seeder...........................................................................................................34
7.4 Checking the hydraulic hoses ............................................................................................35
7.5 Repair and corrective maintenance....................................................................................35

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8DECOMMISSIONING, STORAGE, AND DISPOSAL....................................................................35
8.1 Taking the seeder out of service........................................................................................35
8.2 Storing the seeder..............................................................................................................35
8.3 Disposal.............................................................................................................................36
9APPENDIX....................................................................................................................................36
9.1 Accessories .......................................................................................................................36
9.1.1 Fill level sensor..................................................................................................................36
9.1.2 Cable extension (6-pin)......................................................................................................36
9.1.3 Top link mounting kit PS120-500 .......................................................................................36
9.1.4 Retrofit kit for electric fan PLUS.........................................................................................37
9.2 Connection diagram...........................................................................................................37
9.2.1 General..............................................................................................................................37
9.2.2 PS with ISOBUS................................................................................................................39
9.3 Hydraulic system diagram..................................................................................................41
9.4 Torques .............................................................................................................................41
9.5 Seeding tables...................................................................................................................42
10 INDEX...........................................................................................................................................46

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1GENERAL INFORMATION
This section contains information on your seeder and about this operating manual.
1.1 ABOUT THIS OPERATING MANUAL
Validity and purpose
This operating manual is valid for seeders manufactured by APV with the type designations PS 120 M1 to
PS 500 M2.
This operating manual provides anyone who will be handling the seeder with the information required to
perform the following tasks properly and safely:
Installation
Commissioning
Operation
Maintenance
Repair
Decommissioning, dismantling, recommissioning, storage, and disposal
Target group
This operating manual is intended for all persons who handle the seeder:
Personnel who transport the seeder
Assembly personnel
Operating personnel
Maintenance and repair personnel
Parts of the document that must always be read
To prevent injuries and damage to the implement, it is absolutely necessary to have read and understood
the Basic safety instructions on page 9 before handling the implement.
Copyright
The copyright for this operating manual remains with the manufacturer:
APV - Technische Produkte GmbH
Headquarters: Dallein 15
3753 Hötzelsdorf
AUSTRIA
This operating manual contains instructions and drawings of a technical nature that must not, either in
whole or in part, be reproduced, disseminated, used for competitive purposes or communicated to others,
without authorization.
Dissemination as well as reproduction of this operating manual as well as use of and/or communication of
its content are prohibited unless expresslypermitted. Violations willresult in the obligation to pay damages.
Information on manufacturer liability
The manufacturer is not liable for damage and malfunctions resulting from failure to comply with this
operating manual.
1.2 IDENTIFICATION OF THE IMPLEMENT
Unique identification
The implement can be uniquely identified through the following information on the type plate:
Designation
Model
Production number

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Position of the type plate
The type plate is located on the steel frame on the left side, near the handle above the motor cover.
Sample type plate
The depiction below shows the structure of the type plate:
The information on the type plate has the following meaning:
No.
Meaning
1
Designation
2
Model
3
Product number / serial number
4
Weight
5
Year of manufacture
1.3 SERVICE
Service
Contact us at our Service address in the following cases:
If after reading the information in this operating manual, you still have questions concerning the
handling of the seeder
To order spare parts
To commission service and maintenance tasks
Service address
APV - Technische Produkte GmbH
Headquarters: Dallein 15
3753 Hötzelsdorf
AUSTRIA
Telephone: [phone] / 8001
Fax: [phone]
Email: [e-mail]
Web: www.apv.at
1.4 EC DECLARATION OF CONFORMITY
Manufacturer
APV - Technische Produkte GmbH
Headquarters: Dallein 15
3753 Hötzelsdorf
AUSTRIA
Implement
This Declaration of Conformity is valid for the following implements:
Pneumatic seeder, type
PS 120 M1, PS 120 M1 D, PS 120 M1 MG

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PS 200 M1, PS 200 M1 D, PS 200 M1 MG
PS 300 M1, PS 300 M1 D, PS 300 M1 MG
PS 500 M2, PS 500 M2 D, PS 500 M2 MG, HG 300 M1
Conformance with directives
The implements and the optional devices meet the requirements stipulated in the following European
Directives:
2006/42/EC Machinery Directive
2014/30/EU EMC Directive
2014/35/EU Low Voltage Directive
Applied standards
The following standards have been applied:
EN 14018 Agricultural and forestry machinery –Seeders –Safety
EN 349 Safety of machinery –Minimum gaps to avoid crushing of parts of the human body
EN 60204-1 Safety of machinery –Electrical equipment
EN 953 Safety of machinery –Guards
ISO 12100 Safety of machinery; general principles for design; risk assessment, and risk reduction
ISO 13857 Safety of machinery, safety distances to prevent hazard zones being reached by upper and
lower limbs.
2DESCRIPTION
This section provides an overview of the technical characteristics of the seeder.
2.1 STRUCTURE AND FUNCTION OF THE SEEDER
The seeders PS 120 M1 to PS 500 M2
The seeders with the type designations PS 120 M1 to PS 500 M2 are pneumatic seeders with an electric
seeding shaft drive. They are used to spread seed on grassland and cropland.
Structure of the seeder
No.
Designation
Function
1
Lid of the seed hopper
Covers the seed hopper.
Protects seed from moisture and foreign substances.
2
Seed hopper
Accommodates seed.
Conveys seed to the agitator and to the seeding shaft.

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No.
Designation
Function
3
Operating manual tube
For stowing the operating manual
4
Steel rack
For hanging up and connecting seeder components.
5
Hose clamp plate
Clamps the seed hoses on the steel rack.
6.1
Electric fan
Provides compressed for feeding the seed.
6.2
Electric fan PLUS
Provides compressed for feeding the seed.
7.1
Bearing cover
Covers access to the agitator and to the seeding shaft.
7.2
Hexagon wrench
Tool for use on the implement
8
Calibration slide
The seed flows from the seeding shaft through the
calibration slide into the calibration bag.
9
Brush adjustment lever
Presses the brush more or less onto the seeding shaft.
10
Motor module
Direct supply for electric fan PLUS
Functionality of the seeder
To spread seeds, the following process is executed:
Phase
Description
1
The operator sets up the implement for operation and fills the seed hopper with seed.
2
The operator activates the seeder via the controller.
Result:
The seeding shaft rotates.
The agitator rotates.
The fan generates compressed air.
3
The seed flows from the seed hopper through the seeding shaft and is transported by
compressed air through the hoses to the dispersion plates.
4
The seed is spread.
2.2 STRUCTURE AND FUNCTION OF THE HYDRAULIC FAN (HG
300 M1)
Task
The hydraulic fan generates the compressed air for feeding the seed.
Structure of the fan
No.
Designation
Function
1
Speed sensor
Monitors the fan speed
2
Hydraulic block
Adjustment/limitation of the oil flow to the hydraulic motor.
3
Hydraulic motor
Drives the fan.
4
Temperature measuring strip
Shows the temperature of the hydraulic motor.

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Functionality of the sensors
The speed sensor monitors the speed of the hydraulic fan.
As soon as one of the sensors outputs a fault, the message "Fan fault" appears on the Control Box.
Functionality of the temperature measuring strip
The segments of the temperature measuring strip turn black when the respective temperature range has
been reached or exceeded.
Temperatures above 80°C destroy the gaskets in the hydraulic motor.
2.3 SCOPE OF DELIVERY
The scope of delivery includes all factory-standard assembly groups and components that are delivered
by APV - Technische Produkte GmbH.
Item
Quantity
Designation
1
1
Basic implement
1.1
1
Steel rack
1.2
1
Seed hopper
1.3
1
Extra seeding shaft (standard accessory)
2
1
Counter plate
3
8
Dispersion plate and fastening material
4
4
Hexagonal bar
5
1
Hose reel (25 m)
6
1
Calibration bag
7
1
Calibration scale
8
1
Hexagon wrench (fastened on the steel rack)
The pneumatic seeder (PS) is available in different variants. These variants differ in capacity of the seed
hopper (120 l, 200 l, 300 l, 500 l) and in the possible types of spreading material (seed, fertilizer (D for
Dünger, the German word for fertilizer), and micro granules (MG)).
The following variants of the pneumatic seeder are available:
PS 120 M1, PS 120 M1 D, PS 120 M1 MG
PS 200 M1, PS 200 M1 D, PS 200 M1 MG
PS 300 M1, PS 300 M1 D, PS 300 M1 MG
PS 500 M2, PS 500 M2 D, PS 500 M2 MG
HG 300 M1
2.4 TECHNICAL DATA
Mechanical data
Implement variant
Size
Value
PS 120 M1 (D/MG)
Max. hopper content
120 l
Weight
45 kg
Dimensions (H × W × D in cm)
90 x 60 x 80
PS 200 M1 (D/MG)
Max. hopper content
200 l
Weight
60 kg
Dimensions (H × W × D in cm)
100 × 70 × 90
PS 300 M1 (D/MG)
Max. hopper content
300 l
Weight
70 kg
Dimensions (H × W × D in cm)
110 × 80 × 100

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Implement variant
Size
Value
PS 500 M2 (D/MG)
Max. hopper content
500 l
Weight
93 kg
Dimensions (H × W × D in cm)
125 × 80 × 120
Implement variant
Size
Value
Hydraulic fan (HG)
Weight
23 kg
Dimensions (H × W × D in cm)
27 × 46 × 40
Implement variant
Size
Value
Hydraulic lines
Length of the pressure line
6 m
Length of the motor line
< 1 m
Length of the hopper line
6 m
Electrical data
Values for supply via the electric fan:
Size
Value
Electric fan
Electric fan PLUS
Power data
12 V, 25 A
12 V, 40 A
The battery line of the motor module is equipped with a 40 A fuse.
The motor module is internally fused with a 40 A safety fuse. When replacing, an equivalent fuse must be
used; do not under any circumstances use a fuse that has a higher tripping current.
Hydraulic data
Values for supply via the hydraulic fan:
Size
Value
Maximum pressure
180 bar
Maximum oil quantity
38 l/min
Spreading widths
Recommended spreading width: 1 to 6 m
Maximum spreading widths:
Drive type
Maximum spreading width
Electric fan
6 m
Electric fan PLUS
12 m (with 16 outlets)
Hydraulic fan
12 m (with 16 outlets)
PTO shaft fan
12 m (with 16 outlets)
Mounting categories
CAT I to III (only with three-point mounting bracket)
3SAFETY
This section specifies all requirements and measures that ensure safe operation of the seeder.
3.1 SAFETY NOTICES IN THIS DOCUMENT
What are safety notices?

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Safety noticesare information noticesthat are designed toprevent injury. Safety noticesshow thefollowing
information:
Type of danger
Possible consequences if the notice is not complied with
Measures to avoid injury
3.2 BASIC SAFETY INSTRUCTIONS
Target group for these instructions
These instructions are intended for all persons who handle the seeder.
Purpose of these instructions
These instructions are intended to ensure that all persons who handle the seeder are thoroughly informed
of the dangers and safety measures and comply with the safety notices in the operating manual and on
the seeder. If you do not follow these instructions, you are at risk of injury and of causing material damage.
Handling the operating manual
Follow the instructions below:
Completely read through the Safety section and the section relating to your specific activity. You must
have understood this content.
Always keep the operating manual in the vicinity of the seeder for reference. A container for this
purpose is installed on the seeder.
When passing on the seeder, always pass on the operating manual.
Handling the seeder
Follow the instructions below:
Only persons who meet the requirements specified in this operating manual are allowed to handle the
seeder.
Do not use the implement if you are tired or under the influence of drugs, alcohol or medications.
Only use the seeder for its intended purpose.
Do not, under any circumstances, use the seeder for other purposes, even for purposes that may
seem similar.
Implement all safety measures that are specified in this operating manual and on the seeder.
Do not make any modifications to the seeder; for example, removing parts or mounting unauthorized
parts.
When replacing defective parts, only use original spare parts or standard parts approved by the
manufacturer.
Owner obligations relative to personnel
As the owner you must ensure the following:
That personnel meet the respective requirements for their activity.
That personnel have read and understood this operating manual before they handle the seeder.
That the applicable occupational health and safety regulations in your country are complied with.
Procedure in case of accident
The seeder is designed and built such that personnel can work with it without risk. However, in spite of all
precautions, unforeseeable accidents may still occur under unforeseeable circumstances.
Always comply with your company's guidelines concerning accidents.
Additional information on
Intended use of the seeder on page 11
Requirements imposed on personnel on page 11
Dangers and safety measures on page 14