AquaLabo PONSEL Supratec S200TUr User manual

OWNER’S MANUAL
S200TUr Turbidimeter
AQUALABO
90 Rue du Professeur Paul Milliez
94506 Champigny-sur-Marne
Tel.: [phone]
E-mail: [email protected]
Internet: www.aqualabo.fr
Subject to technical changes. Errors and omissions excepted.

Table of Contents
Section Page
Specifications .................................................................................................... 1
1.0 Overview ........................................................................................................... 2
1.1 Unpacking and Inspection of the Instrument and Accessories ............. 2
1.2 The Display .......................................................................................... 3
1.3 The Touch Pad ...................................................................................... 3
1.4 Vapor Purge........................................................................................... 3
2.0 Safety................................................................................................................. 3
2.1 Symbols Used in This Manual ............................................................. 4
3.0 Installation and Commissioning ....................................................................... 5
3.1 Mounting and Site Selection ................................................................. 5
3.2 Plumbing ............................................................................................. 6
3.2.1 Drain Vent ................................................................................. 7
3.2.2 Wetted Materials ....................................................................... 7
3.3 Electrical Connections .......................................................................... 7
3.3.1 Power ........................................................................................ 8
3.3.2 RS-485 ..................................................................................... 8
3.3.3 Relays ........................................................................................ 8
3.3.4 4-20 mA .................................................................................... 8
4.0 Operation .......................................................................................................... 9
4.1 Routine Measurement ........................................................................... 9
4.2 Security Access Feature ........................................................................ 9
5.0 Instrument Calibration .................................................................................... 10
5.1 Calibration Standards ......................................................................... 10
5.2 Calibration Procedures ....................................................................... 10
5.3 Calibration Error ................................................................................. 11
6.0 Instrument Offset ........................................................................................... 12
6.1 Indexing Calibration Cuvettes ............................................................ 13
6.2 Restoring Factory Settings .................................................................. 13
7.0 Instrument Configuration (CONFIG mode).................................................... 14
7.1 Selecting the Output (O/P) ................................................................. 14
7.2 Setting the 4-20 mA ............................................................................ 14
7.3 Configuring the Error Level ................................................................ 15
7.4 Configuring the RS-485 Port .............................................................. 15
7.5 Configuring the Alarms....................................................................... 16
7.5.1 Alarm 1.................................................................................... 16

Table of Contents (continued)
Section Page
7.5.2 Alarm 2 ................................................................................... 17
7.6 Offset Calibration ................................................................................ 17
7.7 Enabling the Security Access .............................................................. 18
7.8 Extended Settings ................................................................................ 18
7.9 Speed of Response............................................................................... 18
7.10 Displayed Resolution ......................................................................... 19
7.11 LCD Backlight Brightness .................................................................. 19
7.12 Setting the Units .................................................................................. 19
7.13 Ultrasonic Cleaning............................................................................. 20
7.14 RS- 485 Parameters ............................................................................. 20
7.15 Desiccant Alarm .................................................................................. 20
7.16 4 mA Adjustment ................................................................................ 21
7.17 20 mA Adjustment .............................................................................. 21
7.18 Saving Configuration Settings............................................................. 21
8.0 Additional Features and Options .................................................................... 22
8.1 Backlit LCD ........................................................................................ 22
8.2 Ultrasonic Cleaning............................................................................. 22
8.3 RS-485 Output..................................................................................... 23
8.3.1 Simple Communication........................................................... 23
8.3.2 Modbus Communication ......................................................... 24
8.4 Flow Alarm.......................................................................................... 24
8.5 Flow Controller ................................................................................... 24
8.6 Remote Panel Meter ............................................................................ 24
9.0 Troubleshooting & Maintenance .................................................................... 25
9.1 S200 TUr Fault Detection ................................................................... 25
9.2 System Fail Message .......................................................................... 25
9.3 Diagnostic Chart ................................................................................. 25
9.4 Technical and Customer Assistance ................................................... 26
10.0 Routine Maintenance....................................................................................... 27
10.1 Cleaning the Flow Through Cuvette .................................................. 27
10.2 Replacing or Installing the Desiccant Pouch ...................................... 27
10.3 Replacing the Source Lamp ............................................................... 27

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Specifications
Measurement Range
0-10 NTU
0 –100 NTU
Accuracy
±2% of reading or ±0.02 NTU below 40 NTU whichever is greater
±5% of reading above 40 NTU
Resolution
0.0001 NTU (below 10 NTU)
Response Time
Adjustable
Display
Multi-Line Liquid Crystal Backlit Display
Alarms
Two Programmable, 120-240VAC 2A Form C Relay
Analog Output
Powered 4-20 mA, 600 drive
Communications Port
Bi-directional RS-485, Modbus
Maximum Water Pressure
Integral pressure regulator rated 1380kPa (200 PSI.) Also refer to
Flow Rate
Flow Rate
100 ml/min. –1 liter/min. (.026-.26 Gal/min)
Operating Temperature
1°C –50°C (34°F –122°F)
Wetted Materials
Nylon, Borosilicate Glass, Silicone, Polypropylene, Stainless Steel
Sample Temperature Range
1°C –50°C (34°F –122°F)
Power Supply
100 –240 VAC, 47 –63 Hz, 80VA
Insulation Rating
Double Insulated, Pollution Degree 2, Overvoltage Category II
Environmental Conditions
Not recommended for outdoor use.
Altitude up to 2000 meters
Up to 95 % RH (non-condensing)
Enclosure Rating
Designed to meet IP 66 /NEMA 4X
Regulatory Compliance
And Certifications
White Light Version compliant to U.S. EPA 180.1
Infrared Version compliant to ISO 7027
CE Approved, ETL listed to UL 61010-1 3rd Edition: 2012
ETL: Certified to CSA 22.2 No.61010-1-12: 2012
Shipping Weight
2.5 kg (5.5 lbs.)
Warranty
1 Years from date of manufacture

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1.0 Overview
The S200 TUr process turbidimeter allows for the measurement of the turbidity of process
water on-line. The infrared S200 TUr was designed to meet the design criteria specified
in ISO 7027 and DIN 27027 for the measurement of the turbidity of a sample. Both
models have long life lamps.
The S200 TUr have ultrasonic cleaning.
A pressure regulator on the incoming line is a standard on all S200 TUr instruments and
will reduce pressures up to 1380kPa (200 PSI) down to (104kPa) 15 PSI.
1.1 Unpacking and Inspection of the Instrument and Accessories
The table below indicates the items in the turbidimeter shipment.
Item
Quantity
S200 TUr Turbidimeter c/w Field Terminal Box & Flow Through Assembly
1
Instruction Manual
1
Desiccant Pack
1
Tubing Kit: 1-shutoff clamp
1-backpressure valve
2-connecting tubing with fittings for flow through assembly
1-drain vent screw (used in pressurized systems)
1
Remove the instrument from the packing carton. Carefully inspect all items to ensure that
no visible damage has occurred during shipment. If the items received do not match the
order, please immediately contact the local distributor or the Supratec Customer Service
department.
1.2 The Display
Figure 1 illustrates all the items that can appear on the display. The upper row of the
display (1) is used for reporting the turbidity levels and to provide user guidance in the
customer setting routine. The lower row of the display (2) is used to communicate error
messages and provide user guidance. The display has two icons (3) that are used to
indicate the use of access code and offset mode. In addition, mode arrows (4) are used to
indicate the current instrument operating mode; AUTO (normal operation), CAL
(calibration) and CONFIG (configuration).
Figure 1 –Display used in the instrument.
All items used on the display are shown in this figure

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1.3 The Touch Pad
Figure 2 illustrates the touch pad. The touch pad has four buttons: MODE/EXIT, , ,
and . The MODE/EXIT button is used to cycle between the three operational modes of
the instrument: CAL, CONFIG, and AUTO (Measurement) mode. The button enters
the option (or mode that is highlighted or chosen. The and buttons are used to change
settings.
Figure 2: Touch Pad
1.4 Vapor Purge
The S200 TUr is equipped with a continuous vapor purge system. A replaceable desiccant
pouch in the lower portion of the instrument dries the air. System heat is used to warm the
air. A fan inside the instrument continuously circulates heated dry air around the optical
well and the flow through cuvette. This feature eliminates the need for a dry purge line.
The S200 TUr monitors the replaceable desiccant pouch condition continuously. The LCD
display will show DESC on the lower line in the event that the desiccant pouch needs
replacement. Replacement desiccant pouches are available from Supratec or the local
representative. Refer to section 10.2 Replacing or installing the Desiccant Pouch.
The desiccant can activate an alarm to notify the operator of a saturated desiccant. See
section 7.15 Desiccant Alarm.
2.0 Safety
This manual contains basic instructions that must be followed during the commissioning,
operation, care and maintenance of the instrument. The safety protection provided by this
equipment may be impaired if it is commissioned and/or used in a manner not described in
this manual. Consequently, all responsible personnel must read this manual prior to
working with this instrument.
In certain instances Icons, have been highlighted to give further clarification to the
instructions. Refer to the Table of Contents to easily find specific topics and to learn
about unfamiliar terms.
2.1 Symbols Used In This Manual

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This symbol identifies
hazards which, if not
avoided, could result in
minor or moderate injury or
damage to the equipment.
This symbol identifies
important information,
practices or actions.
This pictorial alert you to
the need read the manual,
possibly at a different
section.
This pictorial alerts you to
electricity, electrocution and
shock hazards.
This pictorial is used to
indicate useful tips and
information.

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3.0 Installation and Commissioning
Prior to use for the first time, the supplied desiccant pouch will need to be installed. Refer
to section 10.2 Replacing or Installing the Desiccant Pouch.
3.1 Mounting & Site Selection
The instrument is designed for wall mounting. If wall mounting is not practical, the
instrument can be mounted on any suitable level surface. For ease of service there should
be about 20 cm (8”) free area above the instrument; this will ensure enough room for
calibration and cuvette maintenance. Choose a location that is easily accessible for
operation and service and ensure that the front display rests at eye level. The overall
mounting dimensions of the instrument are shown in Figure 3. The recommended
mounting screws are M6 (¼”) for the instrument enclosure and M4 (#8) for the field
terminal box. The S200 TUr is designed to have the field terminal box cradled under the
sensor portion of the instrument. It is recommended that the field terminal box be mounted
first, and then the rest of the instrument be mounted on top. The template on the last page
of this manual may be used to establish mounting hole locations.
Figure 3: Overall Mounting Dimensions of the Instrument
It is critical that the instrument be mounted as close as possible to the sampling point to
ensure a quick response time (within 2-3 meters (6-10 ft) of the sampling point).

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3.2 Plumbing
The recommended plumbing for the instrument is shown in Figure 4. The instrument is
designed to require very little head pressure to operate; around 6.9kPa (1 PSI). The flow
through cuvette is rated for a flow of 100ml/min. –1 liter/min. (0.026-0.26Gal/min). The
integral pressure regulator is rated for a maximum pressure of 1380 kPa (200 PSI.). The
maximum allowable fluid temperature is 50°C (122°F).
Figure 4: Recommended Plumbing for the Instrument
The instrument is equipped to be plumbed using 4.75 mm (3/16”) ID, 8 mm (5/16”) OD
flexible tubing. Opaque tubing should be used if the tubing will be exposed to sunlight, to
prevent algae growth.
In figure 4, there are two flow devices shown. The one on the input side is a shutoff clamp
used during cuvette maintenance. The other device is a backpressure valve. Backpressure
may be required to prevent air from coming out of solution, which may be observed as
tiny air bubbles.

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3.2.1 Drain Vent: The S200 TUr has been fitted with a drain vent in the “OUT” bulkhead
fitting. This fitting allows for atmospheric equalization, thus helping to alleviate bubble
formation in the cuvette. Refer to Figure 4.
Upon initial flow minor leakage may occur through the drain vent. This will subside once
normal flow is established.
For some high pressure systems, where the vent hole continuously leaks, a 6:32 seal screw
is provided which should be inserted into the vent hole and tightened.
The sensor drain tubing MUST be routed to a suitable drain. DO NOT reintroduce the
drain sample to the process stream. This is due to the fact that the wetted materials are not
FDA approved. See below for more information.
3.2.2 Wetted Materials: Supratec accepts no responsibility for damage caused by the
introduction of vapors, fluids or other materials into the instrument process stream which
is not compatible with the instrument’s wetted materials. A list of the wetted materials can
be found in the specifications on page 1 of this manual.
3.3 Electrical Connections
All of the electrical connections to the instrument are made through the field terminal box,
which should be located directly under the sensor portion of the instrument. The
connections are labeled within the terminal box and are self-descriptive (see Figure 5).
Please follow all local and government recommendations and methods for installation of
electrical connections to and between the instrument and other peripheral devices.
Plugs are inserted into the alarm and 4-20mA/RS-485 cable bulkheads when shipped, to
ensure a watertight seal. These plugs should be removed and discarded when cabling to
either of these connections.
The power cable bulkhead will accept cable diameters from 5.8mm (.230 in.) up to 10 mm
(.395 in.). All terminals are designed to accept wires in the range of 14-28 AWG. All
wires should be stripped to a length of 6 mm (¼”). A strain relief strap is provided to
reduce tension on the power terminals.
It is the user’s responsibility to assure that the watertight seal is maintained after the
terminal box has been wired for operation. If any of the bulkheads are not tightened
properly around a cable or plug, the ratings of the instrument will be jeopardized and there
is a possibility of creating a shock hazard.
Only qualified electricians should be allowed to perform the installation of the
instrument as it involves a line voltage that could endanger life.