Aquamatic Aquacell S100 User manual

Aquamatic Stationary
Wastewater Samplers
User Guide
Issue 5.03

S E C T I O N S
CONTENTS
KEY FIGURES
WARRANTY
CONTENTS OF PACKAGE
INTRODUCTION
CHOOSING A SITE
PREPARING THE SITE
INSTALLATION
OPERATION
MAINTENANCE
TECHNICAL SPECIFICATION
0
1
2
3
4
5
6
7
8

CONTENTS
CONTENTS
AQUACELL S50/S100/S200/S300 SERIES WASTEWATER
SAMPLER - NEW PRODUCT WARRANTY .................................i
Discrepancies in Content of Consignment / Damage in Transit ....... ii
Storage of the Sampler Prior to Installation...................................... ii
CONTENTS OF PACKAGE .........................................................1.1
Samplers - S50..............................................................................1.2
Samplers - S100............................................................................1.3
Samplers - S200............................................................................1.4
Samplers - S310 / S320...............................................................1.5
Samplers - Aquacell S310H/S320H ..........................................1.6
Sample Collection Vessels (SCV's) .........................................1.7
Single Container Options...............................................................1.7
Bottler Options ..............................................................................1.7
Removable Bottlers .........................................................................1.7
Integral Bottlers...............................................................................1.8
Optional Equipment - Electrical ...............................................1.8
Optional Equipment - Mechanical..........................................1.10
Consumable Spares ..................................................................1.10
INTRODUCTION ............................................................................2.1
The Sampling Process................................................................2.1
Aquacell S50/S100/S200/S300(Series) Samplers .................2.2
Aquacell S50 Wastewater Sampler ...............................................2.2
Aquacell S100 Wastewater Sampler .............................................2.3
Aquacell S200 Wastewater Sampler .............................................2.3
Aquacell S300 Series Wastewater Samplers ................................2.4
Aquacell S310 Wastewater Sampler .................................................2.4
Aquacell S320 Wastewater Sampler .................................................2.4
Aquacell S310H Wastewater Sampler ...............................................2.4
Aquacell S320H Wastewater Sampler ...............................................2.5
The Pressurised Pipeline Interface (PPI) .....................................2.5
Wastewater Drain .........................................................................2.5

CONTENTS
Condensate Drain (S320 & S320H only).................................2.6
The User Guide .............................................................................2.6
Safety First.....................................................................................2.6
Infection .........................................................................................2.6
Electrical ........................................................................................2.7
Mechanical ....................................................................................2.7
CHOOSING A SITE .......................................................................3.1
Environmental Considerations .................................................3.1
Non-pressurised Sampling Points...........................................3.1
Pressurised Sampling Points....................................................3.3
PREPARING THE SITE...............................................................4.1
Aquacell S50 Sampler.................................................................4.1
Sampler / Sample Collection Vessel Location ..............................4.2
Gravity Drain (Wastewater) Installation (if required)......................4.2
Electrical Power Supply Installation...............................................4.2
(Optional) Ancillary Signal Connection ..........................................4.3
Aquacell S100 Sampler...............................................................4.5
Sampler / Sample Collection Vessel Location...............................4.6
Gravity Drain (Wastewater) Installation (if required)......................4.6
Electrical Power Supply Installation...............................................4.6
(Optional) Ancillary Signal Connection ..........................................4.7
Aquacell S200 Sampler...............................................................4.9
Sampler Location.........................................................................4.10
Electrical Power Supply Installation.............................................4.10
(Optional) Ancillary Signal Connection ........................................4.10
Aquacell S300 Series Samplers .............................................4.12
Sampler Location.........................................................................4.14
Gravity Drain (Condensate) Installation (if required) ...................4.14
(Optional) Condensate Evaporator Tray Installation....................4.14
Gravity Drain (Wastewater) Installation (if required)....................4.14
Gravity Drain for Self Emptying Bottler (if required) ....................4.15
Electrical Power Supply Installation.............................................4.15
Auxiliary Equipment Installation...................................................4.15
(Optional) Ancillary Signal Connection ........................................4.15
(Optional) Auxiliary Equipment Mounting Plate ...........................4.16
(Optional) Auxiliary Equipment Enclosure ...................................4.16

CONTENTS
Pressurised Pipeline Interface (PPI) - Standard Version .4.20
PPI Location ................................................................................4.21
Gravity Drain Installation .............................................................4.21
Installing the Pressure Tapping ...................................................4.21
Electrical Power Supply Installation.............................................4.21
Pressurised Pipeline Interface (PPI) - S300 Version .........4.22
Gravity Drain Installation .............................................................4.23
Installing the Pressure Tapping ...................................................4.23
INSTALLATION ..............................................................................5.1
Aquacell S50 Sampler ................................................................5.1
Sampler .........................................................................................5.1
Sample Collection Vessel (SCV) ...................................................5.2
Electrical Connections to the Sampler Module..............................5.2
Aquacell S100 Sampler ..............................................................5.4
Sampler .........................................................................................5.4
Sample Collection Vessel (SCV) ...................................................5.4
Electrical Connections to the Sampler Module..............................5.5
Aquacell S200 Series Samplers ...............................................5.7
Sampler .........................................................................................5.7
Sample Collection Vessel (SCV) ...................................................5.7
Electrical Connections to the Sampler Module..............................5.8
Aquacell S300 Series Samplers .............................................5.10
Sampler .......................................................................................5.10
Sample Collection Vessel (SCV) .................................................5.10
Single Containers / Detachable Bottlers...........................................5.10
Integral Bottlers............................................................................. 5.11
(Optional) Auxiliary Equipment Mounting Plate ........................... 5.11
(Optional) Auxiliary Equipment Enclosure ................................... 5.11
Pressurised Pipeline Interface - Standard Version ...........5.13
Pressurised Pipeline Interface - S300 Version ...................5.13
Intake Hose Installation ............................................................5.14
Non Pressurised Sampling Points ...............................................5.14
Installation Procedure: ...................................................................5.14
S50 Sampler..............................................................................5.15
S100 and S200 Samplers ...........................................................5.15
S300 Series Samplers ................................................................5.16
Pressurised Sampling Points - Samplers incorporating The

CONTENTS
Pressurised Pipeline Interface (PPI)............................................5.17
Installation Procedure: ...................................................................5.17
(Optional) Back-up Battery Installation ................................5.18
S50 / S200 Samplers.....................................................................5.18
S100 Sampler...............................................................................5.18
S300 Series Samplers ...................................................................5.18
OPERATION ...................................................................................6.1
Definitions ......................................................................................6.1
Basic Operations..........................................................................6.3
Controlling the Sampler.................................................................6.3
Operating Buttons ...........................................................................6.3
Programming Buttons ......................................................................6.3
Switching on the Power.................................................................6.4
Sampler Module, Initialization Sequence ..........................................6.4
S50 / S100 / S200 / S310 (Basic Model) Samplers..........................6.4
S310 with optional Beacon and/or Interior Light / S310H / S320 / S320H
Samplers.....................................................................................6.4
Heating / Cooling Component Start-up ..............................................6.5
S50 / S100 / S310 Samplers .........................................................6.5
S200 Samplers ............................................................................6.5
S310H / S320 / S320H Samplers...................................................6.6
Switching on the (Optional) Back-Up Battery ................................6.7
Basic (For S50, S100 and S200 Samplers)..................................6.7
S300 Series....................................................................................6.7
Taking a Spot Sample ...................................................................6.7
Basic Aquacell Sampler ...................................................................6.8
Aquacell Sampler in PPI mode .........................................................6.9
Setting the Purge Times - Basic Aquacell Sampler .....................6.10
Setting the Flush Time - PPI........................................................ 6.11
Removing / Refitting the Sample Chamber .................................6.13
Changing the Sample Shot Volume.............................................6.15
Precision Sample Shot Volumes .................................................6.16
Sampling Frequency....................................................................6.16
Distributor Pipe Alignment ...........................................................6.17
Advanced operations ................................................................6.18
Programming the Sampler...........................................................6.19
System Settings - General...........................................................6.21
Systems Settings - Sampler ........................................................6.22
System Settings - Bottler.............................................................6.28

CONTENTS
Program Settings - Sampler ........................................................6.31
Special Options ...........................................................................6.34
Program Settings - Bottler ...........................................................6.34
Special Options Indication ...........................................................6.35
Running the Program................................................................6.36
Taking Spot Samples During a Sampling Program .....................6.37
Bottlers..........................................................................................6.38
Detachable Bottlers .....................................................................6.38
Self-Emptying Bottler...................................................................6.38
Leaving the Sampler to Operate Automatically .................6.40
Returning to Collect Samples.................................................6.40
Data Logging / Communication Facilities............................6.41
Sample Temperature Monitoring (Option)....................................6.41
Sampling Events..........................................................................6.42
Warning Events ...........................................................................6.44
Warning Event occurances, out of the Event Logging Phase .............6.50
Warning Event occurances during the Event Logging Phase .............6.50
Warning Event occurances whilst a Spot Sample is being taken, during
the Event Logging Phase ...............................................................6.51
Viewing the Program Settings and Progress...............................6.51
Escaping from the VIEW status ......................................................6.54
Downloading the Samplers Event and Sample Temperature logs to
a Computer..................................................................................6.55
Initial Preparations.........................................................................6.55
Stage 1 .....................................................................................6.55
Stage 2 .....................................................................................6.56
Configuring a Hyper Terminal Connection ........................................6.56
Starting a Hyperterminal Download Session ....................................6.57
Giving the Sampler a name............................................................6.58
Configuring the text file in which the data will be captured.................6.58
Downloading the Event Log............................................................6.59
Downloading the Sample Temperature Log......................................6.60
Closing down................................................................................6.62
A Few simple DO’S and DON’TS when operating your
Sampler.........................................................................................6.63
Do's .............................................................................................6.63
Don’ts ..........................................................................................6.63
MAINTENANCE .............................................................................7.1
General............................................................................................7.1

CONTENTS
Maintenance Contract ...................................................................7.1
User Maintenance .........................................................................7.1
Cleaning The Sample Tract........................................................7.2
Intake Hose Assembly ..................................................................7.3
Sample Chamber / Chamber Top .................................................7.3
Sample Collection Vessel ..............................................................7.4
10 Litre Polypropylene Container Format:..........................................7.4
12 x 0.75 Litre Glass Bottler Format:.................................................7.4
12 x 1 Litre P.E.T. Bottler Format: .....................................................7.4
Bottler Distributor Pipe...................................................................7.4
Keeping the Inside of the Sampler Module Dry ...................7.4
Test Mode .......................................................................................7.5
Breakdown Service......................................................................7.8
On-Site Service .............................................................................7.8
Back to Base Service ....................................................................7.9
Sampler Module..............................................................................7.9
Removable Bottler...........................................................................7.9
Other faulty hardware which is readily detachable ..............................7.9
Trouble Shooting........................................................................7.10
TECHNICAL SPECIFICATIONS..................................................8.1
Aquacell Sampler Module ..........................................................8.1
Materials of construction................................................................8.2
Mechanical Features .....................................................................8.2
Optional Connections ....................................................................8.2
Ancillary Signal Connection..............................................................8.2
USB Connection .............................................................................8.3
Pressurised Pipeline Interface (PPI)........................................8.3
Aquacell Wastewater Sampler Model Range ........................8.5
Standards Compliance ..................................................................8.5
Data Table .....................................................................................8.5

KEY
FIGURES
KEY FIGURES
Figure 3.A: Intake Hose Geometry................................................3.2
Figure 4.A: Installation Drawing, S50 Sampler..............................4.1
Figure 4.B: Connecting the Sampler to Typical Auxiliary Equipment,
Aquacell S50 Sampler ...................................................................4.4
Figure 4.C: Installation Drawing, S100 Sampler............................4.5
Figure 4.D: Connecting the Sampler to Typical Auxiliary Equipment,
Aquacell S100 Sampler .................................................................4.8
Figure 4.E: Installation Drawing, S200 Sampler............................4.9
Figure 4.F: Connecting the Sampler to Typical Auxiliary Equipment,
Aquacell S200 Sampler ............................................................... 4.11
Figure 4.G: Installation Drawing, S300 Sampler - Top, Left Side and
Front Views .................................................................................4.12
Figure 4.H: Installation Drawing, S300 Sampler - Right Side and
Rear Views ..................................................................................4.13
Figure 4.I: Connecting the Sampler to Typical Auxiliary Equipment,
Aquacell S300 Series Samplers ..................................................4.18
Figure 4.J: Wiring Details - (Optional) Auxiliary Equipment Mounting
Plate/(Optional) Auxiliary Equipment Enclosure ..........................4.19
Figure 4.K: Installation Drawing, Pressurised Pipeline Interface -
Standard Version .........................................................................4.20
Figure 4.L: Installation Drawing, Pressurised Pipeline Interface -
S300 Version ...............................................................................4.22
Figure 5.A: Wiring Details, Aquacell S50 Sampler ........................5.3
Figure 5.B: Wiring Details, Aquacell S100 Sampler ......................5.6
Figure 5.C: Wiring Details, Aquacell S200 Sampler ......................5.9
Figure 5.D: Wiring Details, Aquacell S300 Series Samplers .......5.12
Figure 6.A: Front Panel Controls of The Sampler Unit..................6.3

WARRANTY
i
AQUACELL S50/S100/S200/S300
SERIES WASTEWATER SAMPLER -
NEW PRODUCT WARRANTY
Thank you for choosing an Aquamatic Wastewater Sampler. The
Sampler, when properly used and maintained, should give many
years of reliable service. To mark our confidence in your new
Aquamatic Sampler it comes with the following guarantee:
Electrical and/or mechanical defects occurring during the 12 months
from the date of invoice will be rectified free of charge provided the
defective item is returned carriage paid to the supplier during this 12
month warranty period.
Details of Breakdown Service can be found in the MAINTENANCE
section of this User Guide (see page 7.8 for further information).
Please read this User Guide carefully, as neither Aquamatic Ltd., nor
its agents accept responsibility for any damage or defect caused by
misuse, abuse, neglect or incorrect operation.
Aquamatic Wastewater Samplers are subject to continuous
development and improvement. Components and specifications may
change without notice.
One copy of the User Guide is included with each Sampler. This
is intended to assist the reader in the effective application of the
product and although the information contained is given in good faith,
Aquamatic Ltd., does not accept responsibility or liability for any
loss or damage arising from the use of information provided or from
information being omitted.

WARRANTY
ii
In any event Aquamatic Ltd., does not accept liability for any
consequential loss or damage arising from the use or failure of
the product or any information provided, including, but not limited
to, economic or financial loss, damage to peripheral equipment or
products, loss of use, productivity or time.
Discrepancies in Content of Consignment / Damage in
Transit
On receipt of the consignment it is important to check the following:
• That the consignment matches the supplier’s delivery note, and in
turn the items specified on your purchase order. See CONTENTS
OF PACKAGE page 1.1 for details.
• That no transit damage has occurred.
It is important to report any discrepancies or transit damage
within 48 hours, otherwise transit insurance may be invalidated.
In any event the cost of rectification would not be covered under
the product warranty.
Note: (S200/S300 Series) The packaging material protecting the
Sampler can be removed for inspection purposes (temporarily if
appropriate) without the need to remove the Sampler from its palette.
© Copyright 2011 Aquamatic Ltd.
All rights reserved.
Storage of the Sampler Prior to Installation
The Sampler should be kept in a dry indoor storage area until it is
ready to be installed.

1.1
CONTENTS
OF
PACKAGE
The following is an illustrated list of most of the items appearing on
the price list. This is a usefull means of identifying the items ordered,
in order to ensure your order has been executed correctly.
Some price list items are omitted as they are fully integrated and not
able to be depicted visually. Price list items are also omitted, when an
illustration serves no useful purpose.
CONTENTS OF PACKAGE
1

1.2
CONTENTS
OF
PACKAGE
Samplers - S50
Aquacell S50 Wastewater Sampler
Part Number CL-1210-voltage
Aquacell S50
Sampler Unit
Spare Volume
Control Tube
2 Anchor bolts
User Guide
Intake Hose with filter
(5 metres long)[1]
Intake Hose Clip[1]
(S50)
2 Intake Hose
Anchors[1]
[1] not included when PPI is specified[1] not included when PPI is specified

1.3
CONTENTS
OF
PACKAGE
Samplers - S100
Aquacell S100 Wastewater sampler
Part Number: CL-1220-voltage
Aquacell S100
Sampler Unit
Intake Hose Clip[1]
Wall mounting plate
with
4 Anchor bolts
Spare Volume
Control Tube
Strain relief bracket
with 2 fixing
screws[1]
Mains supply cable
User Guide
Intake Hose with
filter (10 metres
long)[1]
2 Intake Hose
Anchors[1]
[1] not included when PPI is specified

1.4
CONTENTS
OF
PACKAGE
Samplers - S200
Aquacell S200 Wastewater Sampler
Part Number CL-1230-voltage
Aquacell S200
Sampler Unit
Intake Hose Clip[1]
Fridge Keys Spare Volume
Control Tube
Strain relief bracket
with 2 fixing
screws[1]
User Guide
Intake Hose with
filter (10 metres
long)[1]
2 Intake Hose
Anchors[1]
[1] not included when PPI is specified

1.5
CONTENTS
OF
PACKAGE
Samplers - S310 / S320
Aquacell S310 Wastewater Sampler
Part Number CL-1240-voltage
Aquacell S320 Wastewater Sampler
Part Number CL-1260-voltage
Aquacell S310/S320
Sampler Unit
User Guide
Intake Hose with
filter (10 metres
long)[1]
2 Intake Hose
Anchors[1]
Spare Volume
Control Tube
Intake Hose Clip[1]
Note: The Sampler's lower compartment is used to transport the Sample
Collection Vessel, ancillaries, etc...
[1] not included when PPI is specified

1.6
CONTENTS
OF
PACKAGE
Samplers - S310H/S320H
Aquacell S310H Wastewater Sampler
Part Number CL-1250-voltage
Aquacell S320H Wastewater Sampler
Part Number CL-1270-voltage
Aquacell S310H/
S320H Sampler Unit
Air Cowls (including
9, M4 fixing screws/
nylon washers)
User Guide Spare Volume
Control Tube
Intake Hose with
filter (10 metres
long)[1]
2 Intake Hose
Anchors[1]
Intake Hose Clip[1]
Note: The Sampler's lower compartment is used to transport the
Sample Collection Vessel, ancillaries, etc...
[1] not included when PPI is specified

1.7
CONTENTS
OF
PACKAGE
Sample Collection Vessels (SCV's)
Single Container Options
Bottler Options
Removable Bottlers
10 Litre Polypropylene
Container
Part Number CL-3005
25 Litre Polyethylene
Container
Part Number CL-3001
2 x 4.5 Litre Self-Emptying
Polypropylene
Bottler (including expansion
coupling)
Part Number CL-3006
4 x 4.5 Litre Glass Bottler Part Number CL-3007
4 x 5 Litre HDPE Bottler Part Number CL-3008
12 x 0.75 Litre Glass Bottler Part Number CL-3002

1.8
CONTENTS
OF
PACKAGE
Integral Bottlers
Optional Equipment - Electrical
Ancillary Signal Connection,
Basic (plus additional
integral parts)
Part Number CL-4004
Back-up Battery / Float
Charger (plus additional
integral parts)
Part Number CL-4024
Beacon
(plus additional Integral
parts)
Part Number CL-4122
Condensate Evaporator
Tray
(plus additional integral
parts)
Part Number CL-4112
-voltage
12 x 1 Litre PET Bottler Part Number CL-3003
24 x 1 Litre HDPE Bottler Part Number CL-3004
2 x 4.5 Litre Self-Emptying
Polypropylene Integral
Bottler (plus additional
integral parts)
Part Number CL-3108