Aquamatic Aquacell S100 User manual

Aquamatic Stationary
Wastewater Samplers
User Guide
Issue 5.03

S E C T I O N S
CONTENTS
KEY FIGURES
WARRANTY
CONTENTS OF PACKAGE
INTRODUCTION
CHOOSING A SITE
PREPARING THE SITE
INSTALLATION
OPERATION
MAINTENANCE
TECHNICAL SPECIFICATION
0
1
2
3
4
5
6
7
8

CONTENTS
CONTENTS
AQUACELL S50/S100/S200/S300 SERIES WASTEWATER
SAMPLER - NEW PRODUCT WARRANTY .................................i
Discrepancies in Content of Consignment / Damage in Transit ....... ii
Storage of the Sampler Prior to Installation...................................... ii
CONTENTS OF PACKAGE .........................................................1.1
Samplers - S50..............................................................................1.2
Samplers - S100............................................................................1.3
Samplers - S200............................................................................1.4
Samplers - S310 / S320...............................................................1.5
Samplers - Aquacell S310H/S320H ..........................................1.6
Sample Collection Vessels (SCV's) .........................................1.7
Single Container Options...............................................................1.7
Bottler Options ..............................................................................1.7
Removable Bottlers .........................................................................1.7
Integral Bottlers...............................................................................1.8
Optional Equipment - Electrical ...............................................1.8
Optional Equipment - Mechanical..........................................1.10
Consumable Spares ..................................................................1.10
INTRODUCTION ............................................................................2.1
The Sampling Process................................................................2.1
Aquacell S50/S100/S200/S300(Series) Samplers .................2.2
Aquacell S50 Wastewater Sampler ...............................................2.2
Aquacell S100 Wastewater Sampler .............................................2.3
Aquacell S200 Wastewater Sampler .............................................2.3
Aquacell S300 Series Wastewater Samplers ................................2.4
Aquacell S310 Wastewater Sampler .................................................2.4
Aquacell S320 Wastewater Sampler .................................................2.4
Aquacell S310H Wastewater Sampler ...............................................2.4
Aquacell S320H Wastewater Sampler ...............................................2.5
The Pressurised Pipeline Interface (PPI) .....................................2.5
Wastewater Drain .........................................................................2.5

CONTENTS
Condensate Drain (S320 & S320H only).................................2.6
The User Guide .............................................................................2.6
Safety First.....................................................................................2.6
Infection .........................................................................................2.6
Electrical ........................................................................................2.7
Mechanical ....................................................................................2.7
CHOOSING A SITE .......................................................................3.1
Environmental Considerations .................................................3.1
Non-pressurised Sampling Points...........................................3.1
Pressurised Sampling Points....................................................3.3
PREPARING THE SITE...............................................................4.1
Aquacell S50 Sampler.................................................................4.1
Sampler / Sample Collection Vessel Location ..............................4.2
Gravity Drain (Wastewater) Installation (if required)......................4.2
Electrical Power Supply Installation...............................................4.2
(Optional) Ancillary Signal Connection ..........................................4.3
Aquacell S100 Sampler...............................................................4.5
Sampler / Sample Collection Vessel Location...............................4.6
Gravity Drain (Wastewater) Installation (if required)......................4.6
Electrical Power Supply Installation...............................................4.6
(Optional) Ancillary Signal Connection ..........................................4.7
Aquacell S200 Sampler...............................................................4.9
Sampler Location.........................................................................4.10
Electrical Power Supply Installation.............................................4.10
(Optional) Ancillary Signal Connection ........................................4.10
Aquacell S300 Series Samplers .............................................4.12
Sampler Location.........................................................................4.14
Gravity Drain (Condensate) Installation (if required) ...................4.14
(Optional) Condensate Evaporator Tray Installation....................4.14
Gravity Drain (Wastewater) Installation (if required)....................4.14
Gravity Drain for Self Emptying Bottler (if required) ....................4.15
Electrical Power Supply Installation.............................................4.15
Auxiliary Equipment Installation...................................................4.15
(Optional) Ancillary Signal Connection ........................................4.15
(Optional) Auxiliary Equipment Mounting Plate ...........................4.16
(Optional) Auxiliary Equipment Enclosure ...................................4.16

CONTENTS
Pressurised Pipeline Interface (PPI) - Standard Version .4.20
PPI Location ................................................................................4.21
Gravity Drain Installation .............................................................4.21
Installing the Pressure Tapping ...................................................4.21
Electrical Power Supply Installation.............................................4.21
Pressurised Pipeline Interface (PPI) - S300 Version .........4.22
Gravity Drain Installation .............................................................4.23
Installing the Pressure Tapping ...................................................4.23
INSTALLATION ..............................................................................5.1
Aquacell S50 Sampler ................................................................5.1
Sampler .........................................................................................5.1
Sample Collection Vessel (SCV) ...................................................5.2
Electrical Connections to the Sampler Module..............................5.2
Aquacell S100 Sampler ..............................................................5.4
Sampler .........................................................................................5.4
Sample Collection Vessel (SCV) ...................................................5.4
Electrical Connections to the Sampler Module..............................5.5
Aquacell S200 Series Samplers ...............................................5.7
Sampler .........................................................................................5.7
Sample Collection Vessel (SCV) ...................................................5.7
Electrical Connections to the Sampler Module..............................5.8
Aquacell S300 Series Samplers .............................................5.10
Sampler .......................................................................................5.10
Sample Collection Vessel (SCV) .................................................5.10
Single Containers / Detachable Bottlers...........................................5.10
Integral Bottlers............................................................................. 5.11
(Optional) Auxiliary Equipment Mounting Plate ........................... 5.11
(Optional) Auxiliary Equipment Enclosure ................................... 5.11
Pressurised Pipeline Interface - Standard Version ...........5.13
Pressurised Pipeline Interface - S300 Version ...................5.13
Intake Hose Installation ............................................................5.14
Non Pressurised Sampling Points ...............................................5.14
Installation Procedure: ...................................................................5.14
S50 Sampler..............................................................................5.15
S100 and S200 Samplers ...........................................................5.15
S300 Series Samplers ................................................................5.16
Pressurised Sampling Points - Samplers incorporating The

CONTENTS
Pressurised Pipeline Interface (PPI)............................................5.17
Installation Procedure: ...................................................................5.17
(Optional) Back-up Battery Installation ................................5.18
S50 / S200 Samplers.....................................................................5.18
S100 Sampler...............................................................................5.18
S300 Series Samplers ...................................................................5.18
OPERATION ...................................................................................6.1
Definitions ......................................................................................6.1
Basic Operations..........................................................................6.3
Controlling the Sampler.................................................................6.3
Operating Buttons ...........................................................................6.3
Programming Buttons ......................................................................6.3
Switching on the Power.................................................................6.4
Sampler Module, Initialization Sequence ..........................................6.4
S50 / S100 / S200 / S310 (Basic Model) Samplers..........................6.4
S310 with optional Beacon and/or Interior Light / S310H / S320 / S320H
Samplers.....................................................................................6.4
Heating / Cooling Component Start-up ..............................................6.5
S50 / S100 / S310 Samplers .........................................................6.5
S200 Samplers ............................................................................6.5
S310H / S320 / S320H Samplers...................................................6.6
Switching on the (Optional) Back-Up Battery ................................6.7
Basic (For S50, S100 and S200 Samplers)..................................6.7
S300 Series....................................................................................6.7
Taking a Spot Sample ...................................................................6.7
Basic Aquacell Sampler ...................................................................6.8
Aquacell Sampler in PPI mode .........................................................6.9
Setting the Purge Times - Basic Aquacell Sampler .....................6.10
Setting the Flush Time - PPI........................................................ 6.11
Removing / Refitting the Sample Chamber .................................6.13
Changing the Sample Shot Volume.............................................6.15
Precision Sample Shot Volumes .................................................6.16
Sampling Frequency....................................................................6.16
Distributor Pipe Alignment ...........................................................6.17
Advanced operations ................................................................6.18
Programming the Sampler...........................................................6.19
System Settings - General...........................................................6.21
Systems Settings - Sampler ........................................................6.22
System Settings - Bottler.............................................................6.28

CONTENTS
Program Settings - Sampler ........................................................6.31
Special Options ...........................................................................6.34
Program Settings - Bottler ...........................................................6.34
Special Options Indication ...........................................................6.35
Running the Program................................................................6.36
Taking Spot Samples During a Sampling Program .....................6.37
Bottlers..........................................................................................6.38
Detachable Bottlers .....................................................................6.38
Self-Emptying Bottler...................................................................6.38
Leaving the Sampler to Operate Automatically .................6.40
Returning to Collect Samples.................................................6.40
Data Logging / Communication Facilities............................6.41
Sample Temperature Monitoring (Option)....................................6.41
Sampling Events..........................................................................6.42
Warning Events ...........................................................................6.44
Warning Event occurances, out of the Event Logging Phase .............6.50
Warning Event occurances during the Event Logging Phase .............6.50
Warning Event occurances whilst a Spot Sample is being taken, during
the Event Logging Phase ...............................................................6.51
Viewing the Program Settings and Progress...............................6.51
Escaping from the VIEW status ......................................................6.54
Downloading the Samplers Event and Sample Temperature logs to
a Computer..................................................................................6.55
Initial Preparations.........................................................................6.55
Stage 1 .....................................................................................6.55
Stage 2 .....................................................................................6.56
Configuring a Hyper Terminal Connection ........................................6.56
Starting a Hyperterminal Download Session ....................................6.57
Giving the Sampler a name............................................................6.58
Configuring the text file in which the data will be captured.................6.58
Downloading the Event Log............................................................6.59
Downloading the Sample Temperature Log......................................6.60
Closing down................................................................................6.62
A Few simple DO’S and DON’TS when operating your
Sampler.........................................................................................6.63
Do's .............................................................................................6.63
Don’ts ..........................................................................................6.63
MAINTENANCE .............................................................................7.1
General............................................................................................7.1

CONTENTS
Maintenance Contract ...................................................................7.1
User Maintenance .........................................................................7.1
Cleaning The Sample Tract........................................................7.2
Intake Hose Assembly ..................................................................7.3
Sample Chamber / Chamber Top .................................................7.3
Sample Collection Vessel ..............................................................7.4
10 Litre Polypropylene Container Format:..........................................7.4
12 x 0.75 Litre Glass Bottler Format:.................................................7.4
12 x 1 Litre P.E.T. Bottler Format: .....................................................7.4
Bottler Distributor Pipe...................................................................7.4
Keeping the Inside of the Sampler Module Dry ...................7.4
Test Mode .......................................................................................7.5
Breakdown Service......................................................................7.8
On-Site Service .............................................................................7.8
Back to Base Service ....................................................................7.9
Sampler Module..............................................................................7.9
Removable Bottler...........................................................................7.9
Other faulty hardware which is readily detachable ..............................7.9
Trouble Shooting........................................................................7.10
TECHNICAL SPECIFICATIONS..................................................8.1
Aquacell Sampler Module ..........................................................8.1
Materials of construction................................................................8.2
Mechanical Features .....................................................................8.2
Optional Connections ....................................................................8.2
Ancillary Signal Connection..............................................................8.2
USB Connection .............................................................................8.3
Pressurised Pipeline Interface (PPI)........................................8.3
Aquacell Wastewater Sampler Model Range ........................8.5
Standards Compliance ..................................................................8.5
Data Table .....................................................................................8.5

KEY
FIGURES
KEY FIGURES
Figure 3.A: Intake Hose Geometry................................................3.2
Figure 4.A: Installation Drawing, S50 Sampler..............................4.1
Figure 4.B: Connecting the Sampler to Typical Auxiliary Equipment,
Aquacell S50 Sampler ...................................................................4.4
Figure 4.C: Installation Drawing, S100 Sampler............................4.5
Figure 4.D: Connecting the Sampler to Typical Auxiliary Equipment,
Aquacell S100 Sampler .................................................................4.8
Figure 4.E: Installation Drawing, S200 Sampler............................4.9
Figure 4.F: Connecting the Sampler to Typical Auxiliary Equipment,
Aquacell S200 Sampler ............................................................... 4.11
Figure 4.G: Installation Drawing, S300 Sampler - Top, Left Side and
Front Views .................................................................................4.12
Figure 4.H: Installation Drawing, S300 Sampler - Right Side and
Rear Views ..................................................................................4.13
Figure 4.I: Connecting the Sampler to Typical Auxiliary Equipment,
Aquacell S300 Series Samplers ..................................................4.18
Figure 4.J: Wiring Details - (Optional) Auxiliary Equipment Mounting
Plate/(Optional) Auxiliary Equipment Enclosure ..........................4.19
Figure 4.K: Installation Drawing, Pressurised Pipeline Interface -
Standard Version .........................................................................4.20
Figure 4.L: Installation Drawing, Pressurised Pipeline Interface -
S300 Version ...............................................................................4.22
Figure 5.A: Wiring Details, Aquacell S50 Sampler ........................5.3
Figure 5.B: Wiring Details, Aquacell S100 Sampler ......................5.6
Figure 5.C: Wiring Details, Aquacell S200 Sampler ......................5.9
Figure 5.D: Wiring Details, Aquacell S300 Series Samplers .......5.12
Figure 6.A: Front Panel Controls of The Sampler Unit..................6.3