AquaStar StarzTruck User manual

INSTALLATION MANUAL

•Programmed movement for better cleaning
•Ecient, quiet operation
•Engineered for enhanced durability
•Simple installation, no additional tools required
•Easy grip roll bar handle
FULL KIT INCLUDES CLEANER, NINE CONNECTOR HOSES, ONE
LEADER HOSE, FLOW GAUGE, REGULATOR VALVE,SKIMMER
CONE,AND OWNER’S MANUAL.
THE STARZTRUCK AUTOMATIC SUCTION SIDE POOL CLEANER FEATURES:
See pages 15-17 for a complete list of replacement parts and
kits
REMEMBER THESE IMPORTANT FACTS!
Before installing the StarzTruck automatic pool cleaner:
•Manually clean/vacuum the pool and clean all skimmer, pump and debris
baskets.
•Clean or backwash the lter.
•Check that the water is at its proper level.
•Check water chemistry. Make sure the pool is free from excess algae to ensure
proper operation of the StarzTruck automatic pool cleaner.
Never use the StarzTruck automatic pool cleaner to remove plaster/pebble debris in
new or remodeled pools.
Always remove the StarzTruck automatic pool cleaner before backwashing or
chemically shocking the pool.

Thank you for purchasing the StarzTruck automatic pool cleaner.
The StarzTruck automatic pool cleaner works from the suction side of your pool
lter system and is subject to the GPM (gallons per minute) of the suction line. It is
designed to operate and install simply with most swimming pools. Occasionally,
additional hoses and/or parts are needed to complete your special situation. For
technical assistance and parts availability, call your local Aquastar Pool Products
dealer.
Keep this installation manual on le – with your receipt, purchase date, and serial
number.
Always remove the StarzTruck automatic pool cleaner and hoses before swimmers
enter the pool. It is not a toy and is not intended for children to play with.
When removed from the pool, keep the StarzTruck automatic pool cleaner
disconnected and stored in a shaded, safe place – away from all chewing
animals!
The hoses must be stored straight. DO NOT COIL!
Carry the StarzTruck automatic pool cleaner by the handle only.
Always install a USPC-approved safety vacuum lock with sidewall connections.
When the StarzTruck automatic pool cleaner is removed, make sure the safety
vacuum lock wall tting cap is securely covering the sidewall suction port and
snapped shut. SAFETY FIRST!
-
1
THE STARZTRUCK AUTOMATIC POOL CLEANER
THE STARZTRUCK CLEANER IS NOT INTENDED TO PULL OR TOW ANY THIRDPARTY
ATTACHMENTS. ANY ADDITIONAL UNINTENDED DRAG CAUSED BY THIRDPARTY
ATTACHMENTS CAN PREMATURELY WEAR DOWN THE COMPONENTS AND MAY
VOID THE WARRANTY DUE TO IMPROPER USE.

2
STEP : CONNECTING AND SUBMERGING THE HOSES AND CLEANER
There are nine connector hoses and one leader hose with a gray hose cu. The hose cu con-
nects to the top of the StarzTruck automatic pool cleaner (see Fig. 1).
Connect the StarzTruck automatic pool cleaner hose sections by pushing and twisting the
tapered male connector end of each hose rmly into the open female end of the adjacent hose
section (see Fig. 2). Depending on the size and shape of your pool, all hose sections might
not be used. The hose should reach from the skimmer or safety vacuum lock wall tting to the
furthest point in the pool plus one extra hose section. If the hose is not long enough, it will be
necessary to purchase additional hose sections from your pool dealer. Aer the correct hose
length has been assembled, ll the hose completely with water by lowering the attached Starz-
Truck automatic pool cleaner and then vertically pushing the hose down, allowing all the air to
escape. If optional leaf canister is purchased, install between rst and second hose sections
(see Fig. 3).

3
STEP : CONNECTING TO SUCTION
Connect the skimmer cone adapter to the regulator valve and then insert the skimmer cone into:
A. The suction port of the skimmer (see Fig. 4) or
B. The wall port safety vacuum lock without a three-way or ball valve (see Fig. 5)
Without the skimmer cone and regulator valve, insert the male end of the hose directly into the
safety vacuum lock wall tting port with a three-way or ball valve (see Fig. 6)

4
STEP : TESTING THE FLOW
Ensure that the hose is full of water and that your pump is running. Remove the StarzTruck auto-
matic pool cleaner from the hose, then insert the flow gauge into the leader hose. Make sure the
flow gauge is underwater (see Fig. 7), and with the opposite end of the hose attached to a dedi-
cated suction or skimmer port observe the flow gauge. The optimal level is between the MAX and
MIN lines of the flow gauge. If the setting is higher than the MAX marking, it will be necessary to
reduce the flow using the regulator valve described in Step 4.
STEP : ADJUSTING WATER FLOW
Observe your StarzTruck automatic pool cleaner in operation at higher speed with dual or variable speed
pumps. Adjust the regulator, three-way or ball valve to speed up or slow down the cleaner (see Fig. 8).
To slow cleaner
down screwtop
outward.
(Bypass more water)
To speed cleaner up
screwtop inward.
(Bypass less water)

5
The rear flap tension adjuster is preset to II. When the StarzTruck automatic pool cleaner seems to be
spending too much time against steps, vertical walls and other obstructions, turn the rear flap tension
adjuster to position I (see Fig. 9). Sometimes adjusting your flow valve up or down will also help. Custom
pools with interior bar stools, fountains, planters, etc., will require someone to physically free the cleaner
in the case that its becomes trapped. The StarzTruck automatic pool cleaner will climb vertical walls in
concrete and berglass pools (not vinyl) if there is at least a 12-inch radius where the floor meets the walls.
The cleaner will not climb or go all the way up the wall every time due to the programmed gearbox. If the
StarzTruck automatic pool cleaner is not sticking to the wall, set the rear flap tension adjuster to position
III (see Fig. 9) and/or adjust your regulator valve(s). If the cleaner climbs above the waterline and sucks in
air, set the rear flap tension adjuster to position I (see Fig. 9) and/or adjust your regulator valve(s).
STEP : ADJUSTING YOUR STARZTRUCK AUTOMATIC POOL CLEANER

6
BOTTOM OPENING REMOVAL AND CLEANING INSTRUCTIONS
REMOVING THE BOTTOM OPENING
Should the StarzTruck automatic pool cleaner stop moving or become sluggish due to debris trapped in the
throat or inside the unit, the turbine/vacuum chamber is accessible following these instructions.
1. Turn o the pump.
2. Remove StarzTruck automatic pool cleaner from the pool.
3. Disconnect StarzTruck automatic pool cleaner from leader hose.
4. Turn StarzTruck automatic pool cleaner upside down.
5. Locate and loosen the captive screw behind the
throat in the center of the bottom (see Figs. 10 & 11).
6. Li xed access cover (see Figs. 10 & 11).
7. Clean turbine/vacuum chamber (see Fig. 12).
8. Check turbine for free movement.
9. Reinstall the xed access cover by lining it up with the
two slots as shown in Figs. 10 & 11.
Slide the cover in place and tighten the captive screw.
10. Reinstall StarzTruck automatic pool cleaner in pool per
installation instructions.
STARZTRUCK AUTOMATIC POOL CLEANER SERVICE TIPS

7
CHECK THE CONDITION OF THE SHOES, WINGS AND FLAPS PERIODICALLY
The pod shoes and wings have wear indicators on their sides and should occasionally be checked to
determine if replacement is needed. The shoe wear indicator is a line on the side of the pod shoe that
appears as a dierence in texture. When this texture dierence is no longer visible at the bottom of the
shoe when viewed from either side, the shoes must be changed (see Fig. 13). The wing wear indicator is
located on the side and is a horizontal line which has three vertical lines above it. When you can no longer
see the horizontal line, the wings must be replaced (see Fig. 14 on page 8 ).
POD SHOE REPLACEMENT
A. Turn the unit upside down.
B. Insert a screwdriver between foot and shoe on one of the pods (see Fig. 13).
C. Using a liing motion, remove the shoe from the foot.
D. Dip a new shoe in water and attach the shoe to the foot, making sure to put the small post into the small hole
and the large post into the large hole. These posts and holes are dierent sizes to prevent the shoes from
being improperly installed.
E. Repeat steps b, c and d for each shoe.
STARZTRUCK AUTOMATIC POOL CLEANER SERVICE TIPS

8
STARZTRUCK AUTOMATIC POOL CLEANER SERVICE TIPS
WING REPLACEMENT
A. Using a screwdriver, remove the plugs from both pods (see Fig. 14).
B. Remove the old wings by bending the wings up toward the sides of the cleaner, and li them o their hooks
(see Fig. 12). If any of the wing hooks are broken, take the StarzTruck automatic pool cleaner to your dealer
for pod replacement as the cleaner will not function properly if the wings are not properly attached.
C. Attach new wings, making sure that you match the “L” (le) and “R” (right) wings to the corresponding pods.
D. Replace the pod plugs and tap them into place
POD REPLACEMENT
A. Using a screwdriver, remove the plugs from the pod (see Fig. 14).
B. Unscrew and remove the hex bolt that was covered by the plug.
C. Remove pod by placing equal pressure on both ends of the pod until it releases from the cleaner body.
D. Install new pod and replace and tighten hex bolt. Ensure that the pod moves smoothly and freely.

9
STARZTRUCK AUTOMATIC POOL CLEANER SERVICE TIPS
FLAP REPLACEMENT
A. Remove the front and rear flaps from your StarzTruck automatic pool cleaner by inserting a small screwdriver
between the flap and the lower body near the pivot point of the flaps (see Fig. 13).
. You will notice that your replacement flaps look similar but are marked “Front” and “Rear” on the flap. It is
absolutely necessary to install the proper flap in the front and rear of the unit because the springs in the flaps
are dierent. Failure to do so will result in unsatisfactory performance of the StarzTruck automatic pool cleaner.
When installing the front flap, be sure that the extended leg of the spring is inserted into the notch on the front
of the lower body. Secure the flap by rst placing one of the corner tabs into its coresponding hole and then
carefully pushing the other edge in to secure the nal tab in place. You will feel and hear a snap when the
flap falls in place. Fold the flap in toward the bottom of the StarzTruck automatic pool cleaner. You will feel
some resistance at this point (that is normal). As the flap snaps into its normal position, you will feel the spring
action and notice that the front flap is now in its normal operating position.
When installing the rear flap, the extended leg of the spring must t against one of the flat surfaces of the cam
CamNotch

10
STARZTRUCK AUTOMATIC POOL CLEANER SERVICE TIPS
STARZTRUCK AUTOMATIC POOL CLEANER BUMPER REPLACEMENT
Replacement of the StarzTruck automatic pool cleaner bumper is not recommended as a “do it yourself”
repair, because there is a slight possibility that the replacement might cause a problem in the propulsion
system. We strongly suggest that you consult your dealer for this repair.
A #2 phillips screwdriver is necessary for this repair.
1. Turn StarzTruck automatic pool cleaner upside down and place it in a position that is steady/rm.
2. Locate and loosen the captive screw behind the throat in the center of the bottom (Figs. 10,11,12, on Pg 6).
3. Li the xed access cover (see Figs. 11 & 12, Pg 6).
4. Remove four “A” screws (see Fig. 10, Pg 6).
5. Li the lower body assembly o the StarzTruck automatic pool cleaner (see Fig. 10, Pg 6).
6. Remove four “B” screws (see Fig. 18).
7. Remove bumper carefully, do not tamper with any other cleaner parts.
9. Replace with new bumper, do not tamper with any other cleaner parts
10. Reinstall screws and parts, following steps in reverse – 6 , 5 , 4 , 3 , 2.
11.Reinstall StarzTruck automatic pool cleaner in pool per installation instructions.

11
PROBLEM: SLOW/NO FORWARD MOVEMENT
CAUSES SOLUTIONS
Lack of/improper water flow through cleaner Check and adjust water flow, Pg 4
Partial obstruction of StarzTruck throat Clear obstruction, Pg 6
Worn shoes Replace shoes, Pg 7
Worn wings Replace wings, Pg 8
PROBLEM: CLEANER FAILS TO CLIMB VERTICAL WALLS GUNITE/CONCRETE POOL
CAUSES SOLUTIONS
Improper shoes for application Contact your local Aquastar Pool Products dealer
Lack of/improper water flow through cleaner Adjust water flow, Pg 4
Partial obstruction of StarzTruck throat Clear obstruction, Pg 6
Worn shoes Replace shoes, Pg 7
Worn wings Replace wings, Pg 8
Hose too short Install additional hose sections, Pg 2
Improper tension on rear flap Turn rear flap adjuster to III, Pg 5
STARZTRUCK AUTOMATIC POOL CLEANER TROUBLESHOOTING GUIDE

12
PROBLEM: CLEANER CLIMBS TO THE SURFACE AND SUCKS AIR
CAUSES SOLUTIONS
Too much/improper water flow through cleaner Adjust water flow, Pg 4
Improper tension on rear flap Turn rear flap adjuster to I
If still climbing too much, reduce water flow
until the proper operation is achieved, Pg 4, 5
Steering failure 1. Check and clean rear screen
2. Check to see that cone gear is free and
rotates smoothly in both directions
3. Check medium turbine and spindle gear
assemblies for malfunction. This will require the
unit be disassembled, if you are not comfortable
with the cleaner’s assembly please seek
professional help.
PROBLEM: CLEANER HEAD FLOATS
CAUSES SOLUTIONS
Cleaner head or return line has air in it Remove all air from cleaner head
Stop all air from entering the pool through
the return lines
If cleaner head and hose are covered with ne
bubbles, give the hose a good tug. This will release
the air bubbles and allow the cleaner head to settle
to the bottom of the pool until the hose is covered
with bubbles again
STARZTRUCK AUTOMATIC POOL CLEANER TROUBLESHOOTING GUIDE

13
A. Pool plaster is aected by age, water chemistry, etc.
B. Pool plaster can deteriorate over a period of time.
C. The integrity of “good” pool plaster is such that a pool
vacuum cleaner – automatic or manual – cannot remove
that plaster.
D. The integrity of “good” pool plaster is such that the
plaster will cause wear on the StarzTruck automatic pool
cleaner – not vice versa.
E. Vinyl and berglass are aected by age, sunlight and
water chemistry.
F. Vinyl can become brittle and weak.
G. Vinyl can also be aected by the installation and the
pool’s surroundings.
H. When installing the StarzTruck automatic pool cleaner,
you assume all responsibility for the condition of the
pool and the pool’s surroundings.
To better serve you, please have the following information
available if you contact your local Aquastar Pool Products
dealer.
1. The purchase date and purchase location of your
StarzTruck automatic pool cleaner.
2. The serial number of your StarzTruck automatic pool
cleaner.
3. The number of hose sections used.
STARZTRUCK AUTOMATIC POOL CLEANER TROUBLESHOOTING GUIDE
STARZTRUCK AUTOMATIC POOL CLEANER DISCLAIMER
PROBLEM: CLEANER STICKS AT STEPS, CORNERS, ETC.
CAUSES SOLUTIONS
Improper water flow Check and adjust water flow, Pg 4
Worn shoes Replace shoes, Pg 7
Worn wings Replace wings, Pg 8
Hose too short Install additional hose, Pg 2
Steering failure 1. Check and clean rear screen
2. Check to see that cone gear is free and rotates
smoothly in both directions
3. Check steering program and troubleshoot – then:
A. Clean, repair or replace the gearbox
B. Check pod/A-frame connection and replace
if necessary – do not attempt to retighten
loose pods
C. Check medium turbine and spindle gear
assemblies- This will require the unit be
disassembled, if you are not comfortable
with the cleaner’s assembly, please seek
professional help.

14
This limited warranty is extended to the original purchaser
(consumer) from the manufacturer of the StarzTruck Automatic
Pool Cleaner.
Aquastar Pool Products warrants this cleaner to be free from
defects in materials and workmanship for a period of one year
from the original date of purchase subject to all the following
conditions and exclusions.
1. Should the cleaner fail to be in good working order in
accordance with the above schedule, Aquastar Pool
Products will at its option repair or replace the cleaner or
any defective parts at no additional charge except as set
forth below. Repair parts and replacement products will
be furnished on an exchange basis and will be new or
functionally equivalent. All parts removed as a result of
replacement shall become the property of Aquastar Pool
Products. Liability of Aquastar Pool Products and the
sole remedy of the purchaser whether in contract under
any warranty, in tort (including negligence), in strict
liability or otherwise, shall be limited to the repair or
replacement of defective parts only and shall in no event
exceed return of the amount of the purchase price paid
by the purchaser.
2. This limited warranty is for the replacement of alleged
defective parts during the term of the warranty. Aquastar
Pool Products, upon determination and at our option, will
repair and return to the owner all defective parts that are
covered by this warranty. Any parts not covered by this
limited warranty will be returned to owner freight collect.
3. This limited warranty is only extended to the original
purchaser (consumer) and only during the time in which
the original purchaser occupies the premises where the
cleaner was originally installed. It does not apply to any
subsequent purchasers or recipients of the cleaner.
4. This limited liability warranty includes thereplacement
of parts due to normal wear but does not include
cosmetic situations including but not limited to:
discoloration or
fading due to sunlight or chemicals, scratches, scus,
etc.
5. This limited warranty does not cover any loss, damage,
injury, or malfunction of the equipment due to the
failure to properly maintain and or operate the
cleaner, or alteration of the equipment, tampering, and
act of God, abuse, misuse, negligence, omissions.
6. This cleaner is intended for a properly designed and
maintained swimming pool. This limited warranty
does not cover pools that have a defective design, are
improperly maintained, and are inappropriate for the
StarzTruck automatic pool cleaner’s operation.
7. This limited warranty does not cover damage or injury
from improper installation, pump running dry, damage
due to loss of prime or plugged pipes.
8. This limited warranty does not cover any change in
appearance, damage, malfunction due to chemical
reactions, etc.
9. Aquastar Pool Products is not responsible for any loss
of time, inconvenience or any consequential expenses
such as telephone calls, labor, etc., unless required by
law.
10. Deterioration, discoloration or brittleness of pool plaster
and vinyl liners can be caused over time separately by
or in combination with, age and an imbalance in pool
water chemistry, improper installation and other factors.
Aquastar Pool Products hereby disclaims any and all
claims, and purchaser releases Aquastar Pool Products
from any and all claims for damages to any pool plaster
or vinyl liner in purchaser’s pool by reason of the use
and/or operation of the cleaner.
11. This limited warranty is only valid in the USA and
Canada.
12. This limited warranty is in lieu of any other warranties
express or implied, including the warranties of
merchantability or tness. Any such implied warranty
imposed by state consumer law is limited in duration
to one year from date of purchase.
No distributor, dealer or representative has any authority to
make any warranties express or implied concerning StarzTruck
automatic pool cleaner except as contained herein. Unless
warranty card has been received by Aquastar Pool Products,
Aquastar Pool Products reserves the right to refuse repair
service or to honor warranty.
STARZTRUCK AUTOMATIC POOL CLEANER LIMITED WARRANTY

15
Discover the quality, price and
selection of these dependable
Aquastar Pool Products
replacement parts. Each one
is made to last in the USA, and
engineered for a perfect t.
877-768-2717
prostarreplacementparts.com
1. Top Shell HWN121xx
2. Cone Gear HWN122
3. Intermediate Gear HWN123
4. Intermediate Gear Sha HWN124
5. Spindle Gear Screw HWN125
6. Spindle Gear HWN126
7. Spindle Gear Bushing HWN127
8. Cone Gear Bushing HWN128
9. Upper Middle Body HWN129
10. Upper Body Screw Kit (6 Pack) HWN130
11. Medium Turbine Drive Gear HWN131
12. Medium Turbine HWN132
13. Medium Turbine Case with Axle HWN133
14. Gear Box Assembly HWN134
15. Rear Screen HWN135xx
16. Float Kit (2 Pack) HWN136
17. Lower Middle Body HWN137
18. Bumper HWN138xx
19. Middle Body Screw (6 Pack) HWN139
20. Lower Body Screw (4 Pack) HWN140
21. Flap Adjuster HWN141
22. Lower Body HWN142xx
23. Flap Kit HWN143xx
24. Pod Screw Kit HWN110
25. Pod Plugs (6 Pack) HWN111
26. Wing Kit: Le and Right Wings HWN117xx
27a. Pod Shoes (4 Pack) for Vinyl HWN114
27b. Pod Shoes (4 Pack) for Concrete
HWN115
28. Captive Screw / Retaining Clip HWN148
29a. Fixed Access Cover Assembly
for Concrete Models HWN149xx
29b. Fixed Access Cover Assembly
for Vinyl Models HWN157xx
30. Pod Kit HWN116xx
31. Turbine Bearings HWN112
32. Skimmer Cone HWN152
33. Medium Turbine/Spindle Gear Kit
HWN154 (not shown)
34. Universal A-Frame Kit HWN118
35. Turbine Kit HWN113
36. A-Frame and Turbine Kit
HWN119 (not shown)
37. A-Frame/Bushing/Saddle Kit
HWN120 (not shown)
38. Leaf Canister HWN162
39. Regulator Valve HWN161
40. Safety Vacuum Lock Wall Fitting VLK-
15Tx x
41. Propulsion/Conversion Kit
HWN160 (not shown)
42. Flow Gauge HWN153
43. Hose Connector HWN158
PROSTARTM ALLAMERICAN REPLACEMENT PARTS
FOR THE STARZTRUCK™AUTOMATIC POOL CLEANER

16
Medium Turbine/Spindle Gear Kit
HWN154
Turbine Kit: Turbine and
Two Turbine Bearings
HWN113
A-Frame/Bushing/Saddle Kit
HWN120
Universal A-Frame Kit
HWN118
PROSTAR REPLACEMENT KITS
We’ve made your pool equipment service and repair a lot easier with these convenient replacement kits. Each one is a
complete grouping that contains everything you need for that particular repair. For more information or to stock up on
individual replacement parts at prostarreplacementparts.com or call 877-768-2717

17
A-Frame and Turbine Kit
HWN119
Propulsion/Conversion Kit
HWN160xx
PROSTAR REPLACEMENT KITS