Aquatec Equipment AQUAPRO 02AS510 User manual

SOLAR PANEL
& SUBMERSIBLE PUMP KIT
INSTRUCTION MANUAL
HOTLINE 1300 AQUATEC
DATE
OCT 2018 v2.0
MODEL
02AS510
02AS512
02AS514
AP300_960_1360 Instructions.indd 1 31/5/18 12:25 pm

AQUATECEQUIPMENT.COM
CONGRATULATIONS ON YOUR PURCHASE OF THIS
PRODUCT BY AQUAPRO, THE ANSWERS FOR YOUR
WATERGARDEN MADE EASY.
TECHNICAL SPECIFICATIONS
DESIGN HIGHLIGHTS
The Aquapro DC Solar Pumps have been manufactured with advanced technology to provide you with the best quality
Solar pumps for your water feature. Visit our website to view our range of outdoor/underwater lighting and water
gardening accessories.
• Advanced Low voltage pump motor design with DC
current, brushless motor.
• The built in Flow adjuster on the front of the pump can
alter the water flow rate of the pump.
• Low water level cutout – will automatically cut power to
the pump on low water level.
• Long life Impellor Design – Ceramic shaft is wear
resistant and self-lubricated by water.
• Energy Ecient – Runs directly o energy from the sun
via the solar panel.
• Eco Friendly – Exceptional low dB noise rating with low
mechanical vibration.
• Tool-less Assembly for Easy maintenance. No special
tools required.
• Easy to install due to the Plug and Play plug design and
Extra Low Voltage Electrical system.
• Multiple fountain nozzles included for dierent eects.
Description AP300SP AP960SP AP1360SP
MAX WATER FLOW IN FULL SUN 310L/H 980L/H 1360L/H
MAX PUMP HEAD IN FULL SUN 0.8m 1.0m 2.1m
MAX PUMP POWER CONSUMPTION 2.5W 4.5W 10.5W
MAX PUMP VOLTAGE 9V 12V 12V-24V
LOW WATER LEVEL CUT OFF YES YES YES
ELECTRICAL CURRENT TYPE DC DC DC
SOLAR PANEL MAX POWER 3.5W 8W 20W
CABLE LENGTH 5m 5m 5m
BUILT IN FLOW ADJUSTER YES YES YES
OUTLET Ø 10mm 12mm Thread 12mm Thread
FOUNTAN KIT INCLUDED Yes Yes Yes
RECOMMENDED TUBING SIZE ID 8mm 12mm 12mm
RECOMMENDED FOR Table-Top Outdoor Outdoor
PRODUCT ORDER CODE 02AS510 02AS512 02AS514
* SUBJECT TO VARIATION ACCORDING TO LOAD.
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AQUATECEQUIPMENT.COM
AP300SP / AP960SP / AP1360SP
SOLAR PANEL & SUBMERSIBLE PUMP KIT
BENEFITS
Aquapro DC Solar Pumps are suitable for use in many dierent applications including water fountains,
water features and bird baths. Your pump has a single moving part (an impeller set) enabling easy
cleaning and maintenance.
• The Pumps have intelligent circuitry that analyses the water level alongside the pump and will sense
a low water state, thus minimising motor burnout, due to electrical heat, through lack of water flow
through the motor.
• The motor and electrical components are totally encapsulated in epoxy resin, ensuring safe operation
under water.
• The pump has a robust bearing and shaft design so no oil/grease lubrication is required.
• Aquapro DC Solar Pumps are continuous rated therefore are designed not to demand short breaks
for cooling purposes.
• Any damage to the equipment or unmerited
operation will bring dangers to the surrounding
precincts. So if there is any damage of the
equipment, it must not to be used.
• For your own safety, disconnect from the
power supply before any maintenance of any
equipment is attempted on the tank or water
body. Always unplug the pump from the Solar
Panel when not in use. Never pull the cable to
disconnect the plug - Grasp the plug and pull
to disconnect.
• Be sure the Pump is submerged completely
in the water. The depth should not be greater
than 2m.
• Do not operate the pump if the appliance or
any components of the system, such as the
power cable, have been damaged. Check
appliance for defects regularly.
• Do not cut the cable as this will result in
voiding your warranty.
• Do not install or store the appliance where
it will be exposed to extreme hot or cold
temperatures. Do not use in water above 35°C.
• Care should be taken to arrange the power
cable so that it cannot be accidentally tripped
over or pulled.
• Do not attempt to repair the electrical
appliance yourself. Return to an authorised
service centre or place of purchase if a fault
occurs, (regular maintenance is not considered
repair and is required by user
IMPORTANT SAFEGUARDS
Please read these instructions and familiarize yourself with the equipment before
placing it in service. Correct and safe use of the system requires strict compliance with
the safety instructions. For safety reasons persons less than 16 years of age or people
that are not familiar with these instructions should not use this equipment.
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AQUATECEQUIPMENT.COM
INSTALLATION
The solar pump is designed for outdoor or indoor fountain use, and is powered by a solar panel. In order
to make the pump work by solar energy, the solar panel needs to be placed in direct sunlight with its
solar cells facing the sun as much as possible. The performance of the pump depends on the sunlight
intensity and the incident angle at which sunlight strikes the panel surface.
The pump has the build-in function of dry-run protection. The dry-run protection function is provided by
two sensor points on one side of the pump housing (referring Diagram). The pump works if both of the
points are submerged in water. If either or both points emerge out of water, the pump stops working.
The motor unit of the pump is
encapsulated with epoxy resin and
does not need lubrication. Regular
inspections, cleaning and maintenance
of impellor is necessary to ensure
longer life.
In the centre of the impellor you
may notice a small hole opening that
protrudes through the ceramic shaft
from front to back. It is paramount
that this portal is kept unblocked at
all times. This is a cooling channel for
the motor.
The pump flow rate can be adjusted
by the flow valve on the front of the
pump.
PRODUCT SPECIFIC SAFEGUARDS
• Do not operate the pump without water at any time, permanent damage may occur.
• Be sure the equipment is submerged completely in the water. Do not use this pump in a dry mounted
application.
• The pump is designed to be used in a fresh water bird bath or water-feature. It is not to be used in
any other manner or purpose. The pump should only be used in clean water. Do not use the pump in,
or with, any chemicals such as a solvent or gasoline.
• Aquapro DC Solar Pumps are cooled by water flowing through the inside of the motor body. If the
pump flow becomes restricted it will overheat and could cause permanent damage. The pump needs
to be cleaned regularly to prevent the pump becoming blocked, thus causing the pump to overheat
and burn out. This is not a warrantable event. The flow rate through the pump needs to be strong
enough so that a half of the rated max flow is kept running at all times.
• Do not connect the pump to any AC voltage power supply. It is only to be supplied with DC power
within the voltage range stated in the specification table.
• The solar panel is made with glass components. Do not drop strike or crush the solar panel. It will
break. The solar module should only be cleaned with soft tissue or glass cleaning solutions.
• It is recommended that we should not to select a pump that is too small for the Job required. If in
doubt select a bigger model.
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AQUATECEQUIPMENT.COM
AP300SP / AP960SP / AP1360SP
SOLAR PANEL & SUBMERSIBLE PUMP KIT
ASSEMBLING THE FOUNTAIN KIT
• For the application of creating a small fountain, fit a selected nozzle and extension tubes on the top
of the pump outlet by pushing or screwing (depending on the model). There are dierent nozzles
for dierent fountain eects. To produce the fountain eect, it is best practice for the fountain
head or nozzle to be position 5 - 10cm above the water surface. It is best to keep the pump o the
waterfeature base to avoid drawing the waste and debris into the pump, otherwise it may lead to a
blockage in the pump. A household brick is sometimes used for this purpose.
• If you choose to connect tubing to the pump instead of the fountain kit, we recommend using one of
the riser stems from the fountain kit to push inside 13mm hose. You may need to utilize hot water to
soften the tube and expand the diameter to fit over the riser end. Remember to use Stainless Steel
hose clamps to fasten the hose on to the Hosetail. This is to ensure that the pipe does not blow o at
a later time or leak at this point in the plumbing system. Direct the hose in your desired direction.
• Place the pump in desired location. Ensure the pump is on a stable surface that is free of sludge,
sand and other debris. Do not place the pump directly on the water feature floor or in mud. It is
recommended to place the pump on a raised surface.
• Electrically connect the pump to the solar panel, and tighten the protection nut.
ASSEMBLING THE SOLAR PANEL
• Install the solar panel in garden lawn or soft ground by jabbing the spike (2) into the ground. Adjust
the orientation of the panel (1) to face the panel towards the sun and then tighten the screw on the
back of the panel to secure.
• Make sure to keep the pump (3) fully submerged in water while the pump is in operation.
• The solar pump should now operate.
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AQUATECEQUIPMENT.COM
CLEANING INSTRUCTIONS
Begin by ensuring that the power supply is disconnected from the solar panel before attempting any
maintenance or adjustment of the unit. Remove the unit from the water. The filter will clog up over time.
Please clean regularly (at least once a month) to ensure strong water flow. Failure to maintain the unit
will result in a burnt out motor and other damage. All Aquapro DC Solar Pumps are water cooled, if
pump becomes restricted, or blocked, it will overheat and could cause permanent damage. When the
flow starts to be reduced, check and clean if necessary.
The motor unit of the pump is encapsulated with epoxy resin and does not need lubrication. Regular
inspections, cleaning and maintenance of impellor is necessary to ensure longer life
1. Disconnect the tubing/fountain kit from o the pump.
2. Press on the bottom of the filter housing, and meanwhile move the filter housing apart from the
pump.
3. Turn the impeller cover together with flow valve clockwise to the end and then carefully pull the
impeller cover, together with flow valve, apart from the pump.
4. Lift out the impellor assembly. (Take care not to break ceramic shaft.) Clean the impellor with clean
water and a suitable brush taking note to remove fine sediment on and around the back end of the
impellor. Replace the impellor if necessary.
5. Clean the housing and pump with a suitable brush, taking care to clean o sludge, algae and debris.
6. Assemble the pump in reverse sequence.
7. Reconnect the pump as before.
*Be careful not to drop the ceramic shaft while cleaning the impeller, it breaks easily.
IMPORTANT NOTES:
It is important to ensure that this is carried out regularly as the cooling path inside the motor will
become clogged. If the impellor assembly becomes worn or damaged it should be replaced (available
from your dealer or special orders). Failure to do so may cause serious damage to pump. Inspect for
signs for wear and tear. The impellor set is a wearing consumable part.
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AQUATECEQUIPMENT.COM
AP300SP / AP960SP / AP1360SP
SOLAR PANEL & SUBMERSIBLE PUMP KIT
1
4
2
6
7
5
3
9
8
EXPLODED VIEW
IMPORTANT These accessories and attachments are
recommended for use with your AQUAPRO product specified in this manual. The use of any other accessories or attachments might present a risk of injury to persons. Only use the accessory or
attachment for its stated purpose.
1 2 3 4 5
Filter Housing Flow Adjuster - Removable Impellor Cover Impellor and Shaft Assembly Motor Body only
DC Solar Pump Only – Not all parts supplied with this model Fountain kit - inc. Threaded Adaptor, Riser, & Fountain Nozzles Solar Panel Only Solar Panel Mounting Kit
6 7 8 9
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AQUATECEQUIPMENT.COM
SPARE PARTS (NOTE: THESE ARE THE MOST USED)
Part No. Description AP300SP AP960SP AP1360SP
1 Filter Housing
Kit 12AS060 Kit 12AS0612 Flow Adjuster - Removable
3 Impellor Cover
4 Impellor and Shaft Assembly 12AS064 12AS065
5 Motor Body only Available on Request
6 DC Solar Pump Only - not all parts included with this model 12AS073 12AS074
7 Solar Panel Only 12AS067 12AS068 12AS069
8 Solar Panel Mounting Kit
Kit 12AS070 Kit 12AS071
9 Fountain kit - inc. Threaded Adaptor, Riser, & Fountain Nozzles
1
4
2
6
7
5
3
9
8
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AQUATECEQUIPMENT.COM
AP300SP / AP960SP / AP1360SP
SOLAR PANEL & SUBMERSIBLE PUMP KIT
TROUBLESHOOTING
Problem Reason Solution
Water Pump Not
Working No Power Check that the plug is connected
and turned on
Impellor is blocked with
sludge or limescale
Clean the Impellor as per
the instructions
Running without sucient water Submerse the equipment underwater
then plug in. Refill if necessary.
Blocked Impellor chamber or ceramic
shaft is broken
Clean the Impellor. Check for ware.
Replace if necessary.
Water Pump is noisy Blockage in pump Clear the blockage
Impellor & Shaft worn out Replace Impellor & Shaft
Impellor broken Replace Impellor
Flow adjuster set to minimum Open the flow adjuster and allow
water to flow
Unit inlet is blocked or the water
pump outlet is blocked Clear all blockages
The height to which you are pumping
is too high for the given model of
pump.
Select a bigger model of pump
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AQUATECEQUIPMENT.COM
WARRANTY
IMPORTANT: IF USED IN MARINE OR SALTWATER, DUE TO THE HARSH
CONDITIONS THE WARRANTY IS VOID.
• This product comes with a warranty against defects and motor failure (Warranty). The benefits
provided in this Warranty are in addition to other rights and remedies available to you under the
Australia Consumer Law. The Warranty is provided to the original purchaser of the product on the
following terms:
• The Warranty is given by Chemkay Pty Ltd trading as Aquatec Equipment: PO Box 2087,
Seville Grove, WA 6112. Tel [phone] or email [e-mail].
• To make a claim under the Warranty you must return the faulty product to the place of purchase with
a valid receipt or proof of purchase.
• A Warranty claim must be made within 1 year of the date of purchase.
• If your claim complies with the above terms and the product is not an exhaustible Item and no voiding
events have occurred, we will (at our sole discretion):
- repair the product, if possible; or
- provide a replacement product; or
- if a replacement product is not available, provide a refund for the purchase price paid.
• You will bear the cost associated with claiming under the Warranty such as the cost of transportation
and delivery of the product to and from the place of purchase.
• The product contains a complete Impellor Set, O Ring & UV Globe. These items are exhaustible
(Exhaustible Items) and are not covered under the Warranty.
• The Warranty will be void if any of the following events occur, as determined by us, at our sole
discretion (Voiding Events):
- any tampering/removal of warranty/identification labels or electrical components is evident;
- the defect has arisen due to: an accident, incorrect or inadequate installation, misuse or abuse
of the product (including improper maintenance and service), excessive wear and tear, not
following manufacturer’s guidelines/ instructions, or the product has been used in a manner
contrary to the purpose or suitability of the product;
- the product has been modified without our authority;
- the defect is caused by power surges/spikes brownouts.
• Loss of livestock, damage to property or personal injury caused by the improper use or abuse of the
product will not be covered and the manufacturer excludes all liability for such events, to the extent
permitted by law.
• In addition to the Warranty set out above, our goods come with guarantees that cannot be excluded
under the Australian Consumer Law. You are entitled to a replacement or refund for a major failure
and for compensation for any other reasonably foreseeable loss or damage. You are also entitled to
have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does
not amount to a major failure.
Please consult your retailer for quality original AQUAPRO replacement parts.
Visit www.aquatecequipment.com for your nearest stockists.
E.&O.E.
AP300_960_1360 Instructions.indd 10 31/5/18 12:25 pm

AQUATECEQUIPMENT.COM
AP300SP / AP960SP / AP1360SP
SOLAR PANEL & SUBMERSIBLE PUMP KIT
NOTES
AP300_960_1360 Instructions.indd 11 31/5/18 12:25 pm

HOTLINE 1300 AQUATEC
AP300_960_1360 Instructions.indd 12 31/5/18 12:25 pm