Arconic 2022 Series User manual
January 9, 2019
HK1021
Makers of Huck®, Marson®, Recoil®
Brand Fasteners, Tools & Accessories
Instruction Manual
2022 and ERT9 series
Pneudraulic Installation Tools
Declaration of Conformity
2
Safety Instructions
3
4-6
Principle of Operation
7
Preparation for Use
7
Operating Instructions
8
Maintenance
8
Disassembly Instructions
9-10
Assembly Instructions
11-12
Fill and Bleed
13
Measuring Tool Stroke
14
Components Drawings
14-17
Kits and Accessories
18
Troubleshooting
18
2
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
3
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
I. GENERAL SAFETY RULES:
1.Ahalfhourlonghands-ontrainingsessionwithqualiedpersonnelis
recommendedbeforeusingHuckequipment.
2.Huckequipmentmustbemaintainedinasafeworkingconditionatall
times.Toolsandhosesshouldbeinspectedatthebeginningofeach
shift/dayfordamageorwear.Anyrepairshouldbedonebyaqualied
repairmantrainedonHuckprocedures.
3.Formultiplehazards,readandunderstandthesafetyinstructionsbefore
installing,operating,repairing,maintaining,changingaccessorieson,
orworkingneartheassemblypowertool.Failuretodosocanresultin
serious bodily injury.
4.Onlyqualiedandtrainedoperatorsshouldinstall,adjustorusethe
assemblypowertool.
5.Donotmodifythisassemblypowertool.Thiscanreduceeectivenessof
safetymeasuresandincreaseoperatorrisk.
6.Donotdiscardsafetyinstructions;givethemtotheoperator.
7.Donotuseassemblypowertoolifithasbeendamaged.
8.Toolsshallbeinspectedperiodicallytoverifyallratingsandmarkings
required, and listed in the manual, are legibly marked on the tool. The
employer/operatorshallcontactthemanufacturertoobtainreplacement
markinglabelswhennecessary.Refertoassemblydrawingandpartslist
forreplacement.
9. Tool is only to be used as stated in this manual. Any other use is
prohibited.
10.ReadMSDSSpecicationsbeforeservicingthetool.MSDS
specicationsareavailablefromtheproductmanufactureroryourHuck
representative.
11.OnlygenuineHuckpartsshallbeusedforreplacementsorspares.Use
ofanyotherpartscanresultintoolingdamageorpersonalinjury.
12.Neverremoveanysafetyguardsorpintaildeectors.
13.Neverinstallafastenerinfreeair.Personalinjuryfromfastenerejecting
may occur.
14.Whereapplicable,alwaysclearspentpintailoutofnoseassembly
before installing the next fastener.
15.Checkclearancebetweentriggerandworkpiecetoensurethereisno
pinchpointwhentoolisactivated.Remotetriggersareavailablefor
hydraulictoolingifpinchpointisunavoidable.
16.Donotabusetoolbydroppingorusingitasahammer.Neveruse
hydraulicorairlinesasahandleortobendorprythetool.Reasonable
careofinstallationtoolsbyoperatorsisanimportantfactorin
maintainingtooleciency,eliminatingdowntime,andpreventingan
accidentwhichmaycauseseverepersonalinjury.
17.Neverplacehandsbetweennoseassemblyandworkpiece.Keephands
clear from front of tool.
18.Toolswithejectorrodsshouldneverbecycledwithoutnoseassembly
installed.
19.Whentwopiecelockboltsarebeingusedalwaysmakesurethecollar
orientationiscorrect.Seefastenerdatasheetforcorrectpositioning.
II. PROJECTILE HAZARDS:
1.Riskofwhippingcompressedairhoseiftoolispneudraulicorpneumatic.
2.Disconnecttheassemblypowertoolfromenergysourcewhenchanging
inserted tools or accessories.
3.Beawarethatfailureoftheworkpiece,accessories,ortheinsertedtool
itselfcangeneratehighvelocityprojectiles.
4.Alwayswearimpactresistanteyeprotectionduringtooloperation.The
gradeofprotectionrequiredshouldbeassessedforeachuse.
5. The risk of others should also be assessed at this time.
6.Ensurethattheworkpieceissecurelyxed.
7.Checkthatthemeansofprotectionfromejectionoffastenerorpintailis
inplaceandoperative.
8.Thereispossibilityofforcibleejectionofpintailsorspentmandrelsfrom
front of tool.
III. OPERATING HAZARDS:
1.Useoftoolcanexposetheoperator’shandstohazardsincluding:
crushing,impacts,cuts,abrasionsandheat.Wearsuitableglovesto
protecthands.
2.Operatorsandmaintenancepersonnelshallbephysicallyabletohandle
thebulk,weightandpowerofthetool.
3. Hold the tool correctly and be ready to counteract normal or sudden
movementswithbothhandsavailable.
4.Maintainabalancedbodypositionandsecurefooting.
5.Releasetriggerorstopstartdeviceincaseofinterruptionofenergy
supply.
6.Useonlyuidsandlubricantsrecommendedbythemanufacturer.
7.Avoidunsuitablepostures,asitislikelyforthesenottoallow
counteractingofnormalorunexpectedtoolmovement.
8.Iftheassemblypowertoolisxedtoasuspensiondevice,makesure
thatxationissecure.
9.Bewareoftheriskofcrushingorpinchingifnoseequipmentisnottted.
IV. REPETITIVE MOTION HAZARDS:
1.Whenusingassemblypowertool,theoperatorcanexperience
discomfortinthehands,arms,shoulders,neckorotherpartsofthe
body.
2.Whenusingtool,theoperatorshouldadoptacomfortableposture
whilemaintainingasecurefootingandavoidawkwardorobalanced
postures.
3.Theoperatorshouldchangepostureduringextendedtaskstohelpavoid
discomfort and fatigue.
4.Iftheoperatorexperiencessymptomssuchaspersistentorrecurring
discomfort,pain,throbbing,aching,tingling,numbness,burning
sensationsorstiness,thesewarningsshouldnotbeignored.The
operatorshouldtelltheemployerandconsultaqualiedhealth
professional.
V. ACCESSORIES HAZARDS:
1.Disconnecttoolfromenergysupplybeforechanginginsertedtoolor
accessory.
2.Useonlysizesandtypesofaccessoriesandconsumablesthatare
recommended.Donotuseothertypesorsizesofaccessoriesor
consumables.
VI. WORKPLACE HAZARDS:
1.Beawareofslipperysurfacescausedbyuseofthetoolandoftrip
hazardscausedbytheairlineorhydraulichose.
2. Proceed with caution while in unfamiliar surroundings; there could be
hiddenhazardssuchaselectricityorotherutilitylines.
3.Theassemblypowertoolisnotintendedforuseinpotentiallyexplosive
environments.
4.Toolisnotinsulatedagainstcontactwithelectricalpower.
5.Ensuretherearenoelectricalcables,gaspipes,etc.,whichcancausea
hazardifdamagedbyuseofthetool.
VII. NOISE HAZARDS:
1.Exposuretohighnoiselevelscancausepermanent,disablinghearing
lossandotherproblemssuchastinnitus,thereforeriskassessmentand
theimplementationofpropercontrolsisessential.
2.Appropriatecontrolstoreducetheriskmayincludeactionssuchas
dampingmaterialstopreventworkpiecefrom‘ringing’.
3.Usehearingprotectioninaccordancewithemployer’sinstructionsandas
requiredbyoccupationalhealthandsafetyregulations.
4.Operateandmaintaintoolasrecommendedintheinstructionhandbook
topreventanunnecessaryincreaseinthenoiselevel.
5.Select,maintainandreplacetheconsumable/insertedtoolas
recommendedtopreventanunnecessaryincreaseinnoise.
6.Ifthepowertoolhasasilencer,alwaysensurethatitisinplaceandin
goodworkingorderwhenthetoolisbeingoperated.
VIII. VIBRATION HAZARDS:
1.Exposuretovibrationcancausedisablingdamagetothenervesand
bloodsupplytothehandsandarms.
2.Wearwarmclothingwhenworkingincoldconditionsandkeephands
warm and dry.
3.Ifnumbness,tingling,painorwhiteningoftheskininthengersor
hands,stopusingthetool,tellyouremployerandconsultaphysician.
4.Supporttheweightofthetoolinastand,tensionerorbalancerinorder
tohavealightergriponthetool.
IX. PNEUMATIC / PNEUDRAULIC TOOL SAFETY INSTRUCTIONS:
1.Airunderpressurecancausesevereinjury.
2.Alwaysshutoairsupply,drainhoseofairpressureanddisconnecttool
fromairsupplywhennotinuse,beforechangingaccessoriesorwhen
makingrepairs.
3.Neverdirectairatyourselforanyoneelse.
4.Whippinghosescancausesevereinjury,alwayscheckfordamagedor
loosehosesandttings.
5. Cold air should be directed away from hands.
6.Wheneveruniversaltwistcouplings(clawcouplings)areused,lockpins
shallbeinstalledandwhip-checksafetycablesshallbeusedtosafeguard
againstpossiblehosetohoseorhosetotoolconnectionfailure.
7.Donotexceedmaximumairpressurestatedontool.
8.Nevercarryanairtoolbythehose.
Safety Instructions
GLOSSARYOFTERMSANDSYMBOLS:
- Productcomplieswithrequirementssetforthby
therelevantEuropeandirectives.
- Readmanualpriortousingthisequipment.
- Eyeprotectionisrequiredwhileusingthis
equipment.
- Hearingprotectionisrequiredwhileusingthis
equipment.
Notes:areremindersofrequiredprocedures.
Bold, Italic type, and underline:emphasizeaspecic
instruction.
WARNINGS: Must be understood to avoid
severe personal injury.
CAUTIONS: Show conditions that will damage
equipment or structure.
4
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
Specifications
STROKE: 1.026 in (2.61 cm)
WEIGHT: 5.4 lbs (2.45 kg)
MAX AIR PRESSURE: 90 psi (6.2 bar)
MAX FLOW RATE: 8.5 scfm (241 l/min)
POWER SOURCE: 90 psi (6.2 bar) maximum shop air
MAX OPERATING TEMP: 125° F (51.7° C)
PULL CAPACITY: 3477 lbs @ 90 psi
(15.5 kN @ 6.2 bar)
SPEED / CYCLES: 30 per minute
HOSE KITS: Use only genuine Huck Hose Kits rated
@ 10,000 psi (689.5 bar) working pressure.
HYDRAULIC FLUID:
DEXRON®III, DEXRON VI, MERCON®, Allison C-4
or equivalent Automatic Transmission Fluid (ATF)
®HFD or
serious damage to equipment will occur.
DEXRON is a registered trademark of General Motors Corp.
MERCON is a registered trademark of Ford Motor Corp.
Quintolubric is a registered trademark of Quaker Chemical Corp.
12.5
(31.8)
4.3
(11.1)
5.3
(13.7)
0.8
(2.0)
9.2
(23.4)
1.5
(4.0)
3.8
(9.8)
0.9
(2.5)
Ø
Ø
10°
Model
2022
INCHES
(cm)
12.5
(31.8)
5.3
(13.7)
4.3
(11.1)
Ø
1.5
(4.0)
3.8
(9.8)
1.1
(2.8)
Ø
0.9
(2.3)
10°
9.5
(24.1)
ERT9 &2022L
8.8
(25.5)
ERT9
9.25
(23.6)
2022L
Models
2022L &
ERT9
INCHES
(cm)
12.5
(31.8)
5.3
(13.7)
4.3
(11.1)
Ø
1.8
(4.6)
3.8
(9.8)
1.1
(2.8)
Ø
Ø
0.9
(2.3)1.2
(3.1)
11.2
(28.6)
11.4
(29.1)
10.3
(26.3)10.7
(27.4)
2.4
(6.2)
10°
ERT9V
ERT9V
2022LV
2022LV
Models
2022LV &
ERT9V
INCHES
(cm)
5
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
PULL STROKE
When tool is connected to the air supply, the air
pressure holds the throttle valve in the up (RETURN)
position; air pressure is directed to the top of the air
piston, keeping it down. When the trigger is pressed,
the throttle valve moves down to the PULL position,
and pressurized air is directed to the bottom of the
air piston, causing it to move upward. The air above
the air piston is exhausted and directed through the
center of the throttle valve and out the bottom of
the tool ().
As the hydraulic piston rod moves upward, a column
of pressurized
moves the pull piston rearward. The attached nose
assembly moves with the pull piston to start fastener
installation.
RETURN STROKE
When fastener installation is completed, the trigger
is released. Air pressure, with the assistance of a
spring, sends the throttle valve to the up (RETURN)
position. Pressurized air is re-directed to the top
of the air piston (see above), causing it and the
hydraulic piston rod to move downward.
The air from below the piston is exhausted through
the bottom of the tool. The piston and hydraulic
piston rod move downward, hydraulic pressure is
reversed, and the pull piston is returned forward.
Principle of Operation
6
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
Preparation for Use
WARNINGS:
or pintail bottles.
separated pintails may eject forcibly from
rear of tool. Unshielded eyes, especially, may
be permanently injured. Other severe injuries
is any chance of a projectile-like ejection,
always point rear of tool in a safe direction,
or be sure there is some structure that will
stop ejecting pintails.
WARNING: To avoid pinch points, be sure
there is adequate clearance for tool and
operator’s hands before proceeding. Tool
moving toward structure may crush hands
clearance is limited.
The 2022 and ERT9 tools ship with a plug in the air
inlet connector. The connector has 1/4”-18 female
inside-diameter air hose. The air supply should have
(6.2 bar241 l/m).
NOTE: Quick-disconnect ttings and air hoses are
not available for purchase from Huck International,
Inc. Huck includes an air hose (P/N 115436) to
facilitate immediate tool use.
1. Remove the shipping plug from air inlet
connector and add a few drops of an approved
.
2. Apply Parker Threadmate®, Loctite®567, or Slic-
Tite®(per manufacturer’s instructions) to quick-
crew the quick-disconnect
.
3. Set the air pressure on the regulator to 90 psi
(6.2 bar), and connect the air hose to the air inlet
connector and the tool.
4. Press and release the trigger a few times to cycle
the tool.
5. Disconnect the air hose from the tool, and
remove the retaining nut. Select the proper nose
assembly for the fastener being installed.
6. Screw the collet assembly (including the lock
collar and shim if applicable) onto the spindle
and tighten with a wrench.
7. Slide the anvil over the collet assembly and into
the counterbore. Slide the retaining nut over the
anvil, and screw the nut onto the head.
NOTE: The retaining nut is not required for the
ERT9 tool.
8. Connect the air hose to the tool and install
fasteners in a test plate of proper thickness with
proper size holes. Inspect the fasteners.
If the fasteners do not pass inspection, consult the
section to investigate possible
causes.
NOTE: On older nose assemblies with lock collars,
use Loctite® 243™ on collet threads, because the
2022 pull piston does not have staking holes. Refer
to the nose assembly drawings that shipped with
nose assemblies.
Threadmate is a registered trademark of Parker Intangibles, LLC.
Loctite is a registered trademark of Henkel Corporation, U.S.A.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
TEFLON is a registered trademark of E. I. du Pont de Nemours and
Company.
CAUTION: Do not use TEFLON®tape on pipe
threads. Tape can shred and break free into
7
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
Operating Instructions
Read all of these instructions in order to ensure the safe operation of this equipment.
This section details installing MAGNA-GRIP®and Huck
Blind Fasteners. Review all CAUTIONs and WARNINGs
prior to installing these fasteners. If the tool
malfunctions, consult the section
before attempting any repairs.
NOTE: Reasonable care of tools by operators is
an important factor in maintaining eciency and
reducing downtime.
TO INSTALL A MAGNA-GRIP FASTENER:
1. Place a pin in the workpiece and place the collar
over the pin.
NOTE: If the collar has one tapered end, that end
must be out toward tool; not next to the sheet.
2. Hold the pin in the hole and push the nose
assembly onto the pin protruding through the
collar until the nose anvil touches the collar.
3. Press and hold the trigger until the collar is
swaged and the pintail breaks.
4. Release the trigger; the tool will perform its
RETURN stroke.
The pressure is re-directed; the piston moves forward;
and the tool ready for
the next installation cycle.
TO INSTALL A HUCK BLIND FASTENER:
1. Place a fastener in the workpiece or in the end of
the nose assembly.
NOTE: The tool or nose assembly must be
held against, and at a right angle (90°) to, the
workpiece.
2. Press and hold the trigger until the fastener is
installed and the pintail breaks.
3. Release the trigger; the tool will perform its
RETURN stroke.
The pressure is re-directed; the piston moves forward;
and the tool ready for
the next installation cycle.
For complete safety information, see page 4.
CAUTIONS:
To avoid structural and tooI damage, be
sure there clearance for the nose
assembly at full stroke.
Remove excess gap from between the sheets
to permit proper fastener installation and
prevent jaw damage. ALL jaw teeth must
engage the pintail to avoid damaging the
teeth.
CAUTION: Make sure the tool is properly
re-assembled before use.
WARNINGS:
Wear approved eye and hearing protection.
Ensure adequate clearance for operator’s
hands before installing fasteners.
attached to the tool and directed away from
all personnel.
Do not pull on a pin without placing a
fastener in a workpiece. Make sure that the
collar chamfer is out, towards the tool. Pins
eject with great velocity when pnntails break
serious injury.
WARNINGS:
Inspect tools for damage and wear before
using. Do not use if damaged or worn; serious
personal injury may occur.
Pulling a pin without a collar, or with collar
chamfer against workpiece, may result in the
pin becoming a high-speed projectile when
the pin grooves are stripped or the pintail
Serious personal injury may occur
includes pins that ricochet.
Broken pintails eject from the
speed and force. To reduce the risk of serious
personal injury, be sure the
properly attached and directed away from all
CAUTION: Remove excess gap from between
the sheets to permit proper fastener
installation and prevent jaw damage. ALL
jaw teeth must engage the pintail to avoid
damaging the teeth.
8
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
GENERAL
to the performance of the entire system. Regular
inspection and the immediate correction of minor
and prevent downtime. A schedule of “preventive”
maintenance of the tool, nose assembly, hoses, trigger
and control cord, and POWERIG®will ensure your
tool’s proper operation and extend its life.
NOTE: This Huck tool should be serviced only by
personnel who are thoroughly familiar with its
operation.
Service the tool in a clean, well-lighted area. Take
special care to prevent contamination of pneumatic
and hydraulic systems.
Have available all necessary hand tools (standard
and special), a brass drift and wood block, and a
soft-jaw vise. See .
Carefully handle all parts. Before reassembly,
examine them for damage and wear.
Disassemble and assemble tool components in a
straight line. Do NOT bend, cock, twist, or apply
undue force.
Have the appropriate Spare Parts Service Kit
(2022KIT or ERT9KIT) available when servicing the
tool; it includes important perishable parts. Other
components, as experience dictates, should also be
available. See .
Apply Loctite®243 Threadlocker (Huck P/N 508567)
to gland threads. Apply Loctite®271-05 (Huck P/N
503657) to nuts and locknut (P/N 505420); torque
to 25–30 ft.-lbs.
Smear LUBRIPLATE®130-AA (Huck P/N 502723) or
SUPER-O-LUBE®(Huck P/N 505476) on rings and
mating parts to ease assembly.
Apply Parker Threadmate®, Loctite®567, or Slic-
Tite®(per manufacturer’s instructions) to male pipe
For supplementary information, see
, and the and
procedures in this manual.
DAILY
lubricator unit. If one is not being used, uncouple
the air disconnects and add a few drops of
of the tool.
NOTE: If the tool is in continuous use, add a few
drops of uid every 2–3 hours.
Before connecting an air hose to the tool, clear the
air lines of dirt and water.
Check all hoses and couplings for damage and air
leaks; tighten or replace if necessary.
Check the tool and nose assembly for damage and
air or hydraulic leaks; tighten, repair, or replace if
necessary.
Inspect the tool, hoses, and POWERIG during
operation to detect abnormal heating, leaks, or
vibration.
Clean nose assemblies in mineral spirits to clear
jaws and rinse metal chips and dirt. For a more
thorough cleaning, disassemble the nose assembly.
Use a pointed “pick” to remove imbedded particles
from the pull grooves of the jaws.
Clean all parts of any assembly with UNITIZEDTM
Jaws in mineral spirits or isopropyl alcohol only; do
not let jaws come in contact with other solvents.
Do not let jaws soak; dry them immediately after
cleaning. Huck recommends drying other parts
before re-assembling.
WEEKLY
Disassemble, clean, and re-assemble nose assembly
in accordance with applicable instructions.
Check the tool and all connecting parts for damage
and /air leaks; tighten or replace if necessary.
Loctite is a registered trademark of Henkel Corporation, U.S.A.
LUBRIPLATE is a registered trademark of Fiske Brothers Rening Co.
SUPER-O-LUBE is a registered trademark of Parker Hannin Corp.
Threadmate is a registered trademark of Parker Intangibles, LLC.
Slic-tite is a registered trademark of LA-CO Industries, Inc.
Teon is a registered trademark of E. I. du Pont de Nemours and
Company.
Maintenance
CAUTION: Replace all seals, wipers, and
rings when the tool is disassembled for any
reason, and at regular intervals, depending
on severity and duration of use.
CAUTION: Do not use TEFLON®tape on pipe
threads. Tape can shred and break free into
CAUTION: Damaged jaw teeth, or debris
packed between teeth, will result in
fasteners not being installed or being
improperly installed.
9
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
Disassembly
GENERAL
This procedure is for complete disassembly of the
tool. Disassemble only those components necessary
up rings, and worn or damaged components. For
1. Disconnect the tool from the air source.
2. Unscrew the retaining nut (2022 models only)
and remove the nose assembly. (Follow the
instructions on the Nose Assembly Data Sheet.)
3. Unscrew the bleed plug from top of the handle/
a container. (The tool can be cycled to clear
4. Models 2022 & 2022L
Models 2022V, 2022LV, & ERT9V: See
.
5. Remove the throttle arm pivot screw and lift out
the throttle arm. Disconnect the ball end of the
cable assembly from it. Remove the spring from
the throttle valve. (Figure 14)
6. Secure the tool upside-down in a soft-jaw vise;
use a 1/8” hex key to remove three button-head
7. Tap down the cylinder head with a soft mallet
retaining ring.
8. Screw the button-head screws into cylinder
head; (Figure 2) carefully pry on screws to
remove head.
9. Pull on lock nut with vise-grips to remove the air
piston from cylinder. Remove the piston
ring.
NOTE: Do NOT disassemble the air piston and
rod assembly. If the locknut loosens, apply
Loctite® 271-05 and tighten to 25–30 ft.-lbs.
10. Remove the bumper from the gland assembly.
Unscrew the gland assembly with a 1-3/8” socket
wrench and extension.
11. Remove the retaining ring from the gland, and
then pull out the spacer and Polyseal. Remove
the O-rings, , and Back-up ring. Lift
the cylinder assembly from the handle/head.
(Figure 2)
12.
valve from the air cylinder, and remove the
O-rings. (Figure 2)
CONTAINER
(Discard Fluid)
111795
Retaining Nut
104293 Bleed
Plug Assembly
Remove the Bleed Plug Assembly,
turn the tool on its side, and
drain the hydraulic fluid.
504127 Buon
Head Screw (4)
128792
Boom Plate
507445
Retaining
Ring
126941-1 Gasket
115554-1 Muffler
O-ring
Timing Pin
125747
Cylinder Head
126221 Handle
Assembly
500871 Cylinder
Head O-ring
130729 Piston
505420 Locknut
116408 Bumper
125753 Piston
Rod
125150
End Cap
124210
Pintail
Deflector
500903 O-ring
125733 Cylinder
Assy. (Figure 14)
(Figure 14)
125742 Gland
Assy.
WARNING: Disconnect the air hose from the
tool before performing any maintenance.
Serious personal injury could result if the air
hose is connected.
CAUTION: Always use a soft-jaw vise to
avoid damaging the tool.
CAUTION: Take care to not scratch the
piston rod or cylinder when removing.
10
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
HEAD/HANDLE
This procedure is applicable to models 2022 and
2022L. 4,
& 15.
For models 2022V, 2022LV, & ERT9V, see
.
1. Unscrew the end cap; remove the spring, spacer,
and wiper seal. (Figure 16)
2. Thread the Polyseal Insertion Tool into the rear
of the handle/head. (Figure 3)
3. (P/Ns in Figure 3)Slide the spacer onto the
piston. Thread the Piston Assembly Tool onto the
piston.
4. Push the piston and front gland assemblies out
the back of the handle/head. Allow clearance,
(Figure 4)
5. Un-thread the Piston Assembly Tool and remove
Spacer from the piston. Re-thread the Piston
Assembly Tool onto the piston, then slide the
6. Remove the Piston Assembly Tool from the
piston, and remove the Polyseal Insertion Tool
from the rear of the head/handle.
7. Remove the retaining ring, washer, and Polyseal
from the hydraulic piston. (Figure 4)
NOTE: Inspect the hydraulic piston for wear,
scoring, and damage; replace if necessary.
8. Unscrew the nose adapter. (Figure 15) Inspect all
seals and parts.
9. If the trigger cable assembly is damaged, remove
it by driving the pin out with a punch. Remove
the dowel pin to disconnect the cable from the
the trigger.
PINTAIL BOTTLE/VACUUM SYSTEM DISASSEMBLY
This procedure is applicable to models 2022V,
2022LV and ERT9V only; it should be used in
conjunction with the previous sections, and
.
Figures 5, 6, & 15.
1. Reach through the window of pintail bottle and
remove the retaining ring and washer. (Figure 5)
2. Remove the pintail bottle, and then disconnect
the tube from the tubing connector. (Figure 15)
3. Remove the adapter and Tubing & Slide
Assembly. Then remove the end cap.
4. Remove the O-ring, washers, and spacer from the
tool side of the end cap. Remove the retaining
ring, wiper housing, wiper seal, washer, and
O-ring from the bottle side of the end cap.
(Figure 6)
5. Remove the O-rings from inside the adapter and
Tubing & Slide Assembly. (Figure 15)
()
Piston Assembly Tool
123111-2 (2022)
123111-4 (2022L, V, & LV)
123111-11 (ERT9 & ERT9V)
Polyseal Inseron Tool
121694-202 (all models)
Spacer
123112-2 (2022)
123112-3 (2022L, V, & LV)
123112-11 (ERT9 & ERT9V)
Press
Support / Stand-off
126217
Nose
Adapter
126221
Handle
Assembly
506653 Retaining Ring
506654 Washer
500816 O-ring
501110
Back-up
Ring
500818 Polyseal *
505817
Wiper Seal *
122432
Gland Cap
506160 Polyseal *
126218 Hydraulic
Piston
Front Gland
Housing
* Note orientaon
of Polyseals and
Wiper Seal.
123577 End Cap 124245 Tubing & Slide Assembly
130692 Pintail Bole
123784
Adapter
506628 Washer &
501007 Retaining Ring
123577
End Cap
502310
Retaining
Ring
123578
Spacer
506488
Wiper Seal
506648
Washer
Springs
507559 & 507558
Washers
124828 & 507560
500778 O-ring
(Tool side)
500807
O-ring
(Bole side)
11
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
HEAD/HANDLE
This procedure is for the assembly of the head/
handle of models 2022, 2022L, and ERT9. For
Figures 7, 8, & 15.
For models 2022V, 2022LV, and ERT9V, see
.
PRIOR TO RE-ASSEMBLING THE TOOL:
Clean components with mineral spirits or a similar
solvent. Inspect for wear/damage and replace as
necessary.
Use the
from Huck Service Parts Kits (P/N 2022KIT or
ERT9KIT). When assembling the tool, take care not
to damage rings.
Smear LUBRIPLATE®130-AA (Huck P/N 502723) or
SUPER-O-LUBE®(Huck P/N 505476) on rings and
mating parts to ease assembly.
TO RE-ASSEMBLE THE TOOL:
1. If removed, position the cable assembly in the
trigger slot and slide the dowel pin through the
holes in trigger-and-cable assembly. Position the
assembled trigger in the handle and drive the
pin through the holes in the handle and trigger.
(Figure 15)
2. Screw nose adapter into head and tighten.
3. Thread the Polyseal Insertion Tool (P/N 121694-
202) into the head. (Figure 8)
4. Assemble the piston, Polyseal, washer, and
retaining ring. (Note the orientation of the Polyseal
in Figure 7.)
5. Assemble the front gland, O-ring, Back-up
ring, Polyseal, wiper, and gland cap. (Note the
orientation of the wiper and Polyseal in upper
part of Figure 7.)
6. Thread the Piston Assembly Tool (P/Ns in Figure
7) onto the piston. Slide the complete gland
assembly and wiper the onto piston.
7. Use a press to gently install the assembled
components through the rear of the tool. (Figure
8)
8. Remove the Piston Assembly Tool and the
Polyseal Insertion Tool.
9. Install the rear wiper seal into the end cap.
(Figure 15)
10. Slide the washers and springs into the end
cap (Figure 15), and then thread the end cap
assembly into the rear of the head.
continued...
Polyseal Inseron
Tool
121694-202
(all models)
Press
Support / Stand-off
126217
Nose Adapter
CAUTION: Always replace all seals, wipers,
and rings of disassembled components;
these parts wear out over time.
Replacement minimizes problems.
506653 Retaining Ring
506654 Washer
500816
O-ring
501110 Back-up Ring
500818 Polyseal *
505817 Wiper Seal *
122432 Gland Cap
506160 Polyseal *
129566
Hydraulic Piston
* Note orientaon
of Polyseals and
Wiper Seal.
Piston Assembly Tool
123111-2 (2022)
123111-4 (2022L, V, & LV)
123111-11 (ERT9 & ERT9V)
Front Gland
Housing
12
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
GENERAL
Figures 2, 7, 14, &
15.
1. Secure the head/handle upside-down in a soft-
jaw vise. (Figure 2) Place the inverted cylinder
assembly on the base of the handle. (The timing
pin maintains orientation.)
2. Assemble the gland assembly with new seals.
(Note the orientation of the Polyseal in Figure 7.)
Apply Loctite®243™to the threads of the gland
assembly. Screw the gland assembly into the
handle/head. Use a 1-3/8” socket wrench to
tighten and torque to 36–66 ft.-lbs.
3.
NOTE: The side of the bumper with two slots
must face the bottom of the tool.
4.
5. Clean the piston rod threads and apply Loctite®
243™. Press the assembled air piston/rod into the
cylinder just enough to allow installation of the
cylinder head.
6. Install the O-ring on the cylinder head and then
push the cylinder head squarely into the cylinder,
taking care not to damage O-ring. Install the
retaining ring; align the screw holes with the
7.
Position the gasket on the cylinder. (Figure 2)
8. Carefully position the bottom plate on the
cylinder.
NOTE: Make sure the muer is properly
positioned in the recess of the bottom plate.
(Figures 2 & 14)
9. Secure the bottom plate with the three button
head screws using a 1/8” hex key. (Figure 2)
10. Assemble O-rings on throttle valve. (Figure 14)
11. Place the tool upright on a level surface. Drop
the spring into the throttle valve bore in the
cylinder, and push the throttle valve into the
cylinder.
12. Place the ball end of the throttle cable into the
end of the throttle arm, then slide the throttle
arm into the slot on the cylinder. (Figure 14)
13. Snap the lever guard in place, and install the
pivot screw in the cylinder to retain the throttle
arm.
14. Models 2022 & 2022L: Push
onto the end cap.
Model ERT9: Position the adapter and pintail
bottle on the end cap. Reach in the window of
the pintail bottle and install the retaining ring
and washer. (Figures 14 & 15)
Models 2022V, 2022LV, & ERT9V: See
.
hydraulic
section. NOTE: Install the bleed plug and O-ring
assembly after that process.
PINTAIL BOTTLE/VACUUM SYSTEM ASSEMBLY
This procedure is applicable to models 2022V,
2022LV, & ERT9V only; it should be used in
conjunction with the previous sections, and
.
Figures 5, 6, & 16.
1. Assemble adapter and Tubing & Slide Assembly
and new O-rings.
2. From the bottle side of the end cap, install
O-ring, washer, wiper seal, spacer, and retaining
ring as shown in Figure 6.
3. From the tool side of the end cap, install O-ring,
washer, and spring. (Figure 6) Screw the entire
assembly into the head; tighten.
4. Assemble the Tubing & Slide Assembly and
O-rings; slide the complete assembly onto the
end cap, and push the tube into the connector.
(Figure 16)
5. Position the adapter and pintail bottle on the
end cap. (Figures 5 & 16)
6. Reach through the window of the pintail bottle,
and install the washer and retaining ring as
shown in Figure 5.
Loctite is a registered trademark of Henkel Corporation, U.S.A.
LUBRIPLATE is a registered trademark of Fiske Brothers Rening Co.
SUPER-O-LUBE is a registered trademark of Parker Hannin Corp.
13
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
Figures 9, 10, &
11.
DEXRON®III or equivalent ATF (See
for more information.)
Shop air-line with 90 psi (6.2 bar) max.
Air regulator
Fill Bottle Assembly (P/N 120337, included with
tool)
Stall Nut (P/N 124090
or 125340, optional)
Nose assembly
Fasteners (optional)
PREPARATION
Install air regulator in
the air-line and set the
pressure to 20–40 psi
(1.4–2.8 bar).
TO BLEED AND FILL THE TOOL:
1.
2.
present, hold the tool over a suitable container
(Figure 10)
3.
4. Stand the tool upright on a bench. Trigger the
bottle at a right-angle (90°) to the tool. (Figure
11)
5. When air bubbles stop accumulating at top
of the bottle, stop cycling the tool. When the
trigger is released, the pull piston returns to the
idle position (full-forward).
6. Disconnect the tool from the air-line. Lay the
tighten the bleed plug.
7. Connect the air-line to the tool and measure the
stroke as described in .
If the stroke is less than specied, remove the bleed
recheck the stroke.
8.
Install two fasteners to check the function and
installation in a single stroke, or cycle the tool
with a stall nut fully threaded onto the piston
to load up the tool. Measure the stroke again.
plug, and cycle and measure again. Repeat this
process until the stroke meets the recommended
minimal length.
DEXRON is a registered trademark of General Motors Corp.
WARNING: Avoid contact with hydraulic
accordance with local regulations. See MSDS
120336
Fill Bole
Fill Point
120004
Cap
120337 Fill Bole Assy
9
WARNING: Air pressure must be set at
20–40 psi (1.4–2.8 bar) to prevent possible
injury from high-pressure spray.
must be in place before cycling the tool.
10
CAUTION
that is recommended in .
11
14
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
NOTE: Remove the Nose Assembly from the tool for both of the following procedures.
2022L, 202LV, & ERT9V
1. Cycle the piston all the way forward
and measure X.
2. Cycle and hold the piston back and
measure Y.
Stroke = X-Y
If the stroke is less than 1.026 in (2.61 cm),
follow the steps at the end of the
procedure.
2022 &2022V
1. Cycle the piston all the way forward
and measure X.
2. Cycle and hold the piston back and
measure Y.
Stroke = Y-X
If the stroke is less than 1.026 in (2.61 cm), follow
the steps at the end of the
procedure.
15
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
130729
500903
Bottom Plate
**
** When replacing the Cylinder Assembly,
these sckers MUST be ordered and placed
as shown.
Detail of scker locaons
Note orientation.
Tighten and torque to 36–66 .-lbs.
NOTES:
Cylinder Head Assembly 123778-1:
---- Cylinder Head (not sold separately)
500864 O-ring
Throttle Valve Assembly 125472-2:
---- Throttle Valve (not sold separately)
507396 O-ring (qty. 3)
Cylinder Assembly 125733 includes:
---- Cylinder (not sold separately)
505496 Dowel Pin
500782 O-ring
125466 Upper Bushing
115503 Lower Bushing
16
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
Piston is not sold separately.
It can be purchased as Piston
Assembly, which includes
Piston, Polyseal, Retaining
Ring, and Washer.
Front Gland Assembly
includes Front Gland, O-ring,
Back-up Ring, Polyseal, Gland
Cap, and Wiper Seal.
Note orientaon of Wipers
and Polyseals.
NOTES
123775 Front
Gland Assembly
17
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
124245 Tubing & Slide Assembly
Piston is not sold separately.
It can be purchased as Piston
Assembly, which includes
Piston, Polyseal, Retaining
Ring, and Washer.
Front Gland Assembly
includes Front Gland, O-ring,
Back-up Ring, Polyseal, Gland
Cap, and Wiper Seal.
Note orientaon of Wipers
and Polyseals.
NOTES
123775 Front
Gland Assembly
18
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
Always check the simplest possible cause (such as a loose or disconnected trigger line) of a malfunction
substitute known good parts for suspected defective parts. Use this troubleshooting information to aid in
locating and correcting trouble.
1. Tool fails to operate when trigger is pressed.
a. Air-line not connected or air pressure too
low.
b. Worn or damaged throttle valve O-rings.
c Broken throttle valve cable.
2. Tool does not complete fastener installation and
break pintail.
a. Air pressure too low.
b. .
. See the
section.
d. Air in hydraulic system. See the
section.
3. Pintail stripped and/or swaged collar not ejected.
a. Check for broken or worn jaws in nose
assembly. See the appropriate Nose Assembly
Data Sheet.
b Check for worn anvil. See the appropriate
Nose Assembly Data Sheet.
4. Hydraulic uid exhausts with air or leaks at base
of handle.
a. Worn or damaged handle gland assembly
(P/N 116134-1). Inspect Polyseal and all
rings. Replace if necessary.
5. Hydraulic uid leaks at rear of pull piston.
a. Worn or damaged hydraulic piston Polyseal.
Inspect Polyseal. Replace if necessary.
6. Hydraulic uid leaks at front of pull piston.
a. Worn or damaged part in front gland.
Inspect Polyseal, O-ring, and Back-up ring.
Replace if necessary.
7. Pull piston will not return.
a. Throttle valve stuck; lubricate O-rings.
b. Throttle arm, cable, or trigger binding.
8. Air leaks at air cylinder head.
a. Worn or damaged O-ring. Replace if
necessary.
KITS
- 2022KIT
- ERT9KIT
(2022) - 123110-2
- Polyseal Insertion Tool - 121694-202
- Piston Assembly Tool - 123111-2
- Spacer - 123112-2
- 123110-4
- Polyseal Insertion Tool - 121694-202
- Piston Assembly Tool - 123111-4
- Spacer - 123112-3
- 123110-15
- Polyseal Insertion Tool - 121694-202
- Piston Assembly Tool - 123111-11
- Spacer - 123112-11
ACCESSORIES
Stall Nut - 124090 (2022)
- 125340 (2022L & 2022LV)
- 124090-5 (ERT9 & ERT9V)
Fill Bottle Assembly - 120337
Pintail Bag - 125652 (2022 & 2022L)
STANDARD TOOLS AVAILABLE FROM HUCK
- 1/8” hex key (P/N 502294), use on button-head
screw (P/N 504127)
- 5/32” hex key (P/N 502295)
- Retaining Ring Pliers (P/N 502866)
Spare Parts Service Kits that contain various perishable parts. The types
and quantities of spare parts that should be available vary with the application and tools in use. Have the
appropriate kit accessible when using this tool and when performing maintenance on it.Huck Assembly Tool
d be used when disassembling and assembling the tool.
Huck recommends having the following Accessories available when preparing, using, and performing
maintenance on this tool.
19
2022 and ERT9 series Pneudraulic Installation Tools (HK1021)
Limited Warranties
Limited Lifetime Warranty on BobTail® Tools:
HuckInternational,Inc.warrantstotheoriginalpurchaser
that its BobTail® installation tools manufactured after
12/1/2016 shall be free from defects in materials and
workmanshipforitsuseful lifetime. This warranty does
notcoverspecialorder/non-standardproducts,orpart
failureduetonormalwear,toolabuseormisapplication,
orusernon-compliancewiththeservicerequirementsand
conditionsdetailedintheproductliterature.
Two Year Limited Warranty on Installation Tools:
Huck International, Inc. warrants that its installation tools
and Powerig®hydraulicpowersourcesmanufacturedafter
December 1, 2016 shall be free from defects in materials
andworkmanshipforaperiodoftwoyearsfromdateof
purchasebytheenduser.Thiswarrantydoesnotcover
specialorder/non-standardproducts,orpartfailuredue
tonormalwear,toolabuseormisapplication,orusernon-
compliancewiththeservicerequirementsandconditions
detailedintheproductliterature.
90 Day Limited Warranty on Nose Assemblies and
Accessories:
Huck International, Inc. warrants that its nose assemblies
and accessories shall be free from defects in materials
andworkmanshipforaperiodof90daysfromdateof
purchasebytheenduser.Thiswarrantydoesnotcover
specialclearancenoses,orspecialorder/non-standard
product,orpartfailureduetonormalwear,abuseor
misapplication,orusernon-compliancewiththeservice
requirementsandconditionsdetailedintheproduct
literature.
Useful lifetimeisdenedastheperiodoverwhichthe
productisexpectedtolastphysically,uptothepointwhen
replacementisrequiredduetoeithernormalin-service
wear,oraspartofacompleteoverhaul.Determinationis
madeonacase-bycasebasisuponreturnofpartstoHuck
International,Inc.forevaluation.
Tooling, Part(s) and Other Items not manufactured by
Huck:
HUCKmakesnowarrantywithrespecttothetooling,
part(s),orotheritemsmanufacturedbythirdparties.HUCK
expresslydisclaimsanywarrantyexpressedorimplied,as
tothecondition,design,operation,merchantability,or
tnessforuseofanytool,part(s),orotheritemsthereof
notmanufacturedbyHUCK.HUCKshallnotbeliablefor
any loss or damage, directly or indirectly, arising from the
useofsuchtooling,part(s),orotheritemsorbreachof
warranty or for any claim for incidental or consequential
damages.
Huck shall not be liable for any loss or damage resulting
fromdelaysornon-fulllmentofordersowingtostrikes,
res,accidents,transportationcompaniesorforanyreason
orreasonsbeyondthecontroloftheHuckoritssuppliers.
Huck Installation Equipment:
HuckInternational,Inc.reservestherighttomakechanges
inspecicationsanddesignandtodiscontinuemodels
without notice.
HuckInstallationEquipmentshouldbeservicedbytrained
servicetechniciansonly.
Alwaysgivetheserialnumberoftheequipmentwhen
correspondingororderingserviceparts.
CompleterepairfacilitiesaremaintainedbyHuck
International,Inc.Pleasecontactoneoftheoceslisted
below.
Eastern
OneCorporateDriveKingston,NewYork12401-0250
Telephone(845)331-7300FAX(845)334-7333
OutsideUSAandCanada
ContactyournearestHuckInternationallocation(see
reverse).
Inadditiontotheaboverepairfacilities,thereare
AuthorizedToolServiceCenters(ATSC’s)located
throughouttheUnitedStates.Theseservicecentersoer
repairservices,spareparts,ServicePartsKits,Service
ToolKitsandNoseAssemblies.PleasecontactyourHuck
RepresentativeorthenearestHuckInternationallocation
(seereverse)fortheATSCinyourarea.
Arconic Inc. (NYSE: ARNC) creates breakthrough products that
shapeindustries.Workinginclosepartnershipwithourcustomers,
we solve complex engineering challenges to transform the way
wey,drive,buildandpower.
Throughtheingenuityofourpeopleandcutting-edgeadvanced
manufacturing, we deliver these products at a quality and
eciencythatensurescustomersuccessandshareholdervalue.
CERTIFIED
MANAGEMENT
SYSTEM
ISO 9001-2015
ISO 14001-2015
© 2018 Huck International, Inc.
Arconic Fastening Systems
Kingston Operations
1 Corporate Drive, Kingston, NY 12401
Tel: 800-431-3091 • Fax: 845-334-7333
www.afshuck.net/us
INDUSTRIAL NORTH AMERICA
Kingston Operations
1CorporateDrive
Kingston,NY12401
Tel:+1-800-278-4825
Fax:+1-845-334-7333
Tracy Operations (IDG)
1925NorthMacArthurDrive
Tracy, CA 95376
Tel:+1-800-826-2884
Fax:+1-800-573-2645
Waco Operations
PO Box 8117
8001ImperialDrive
Waco,TX76714-8117
Tel:+1-800-388-4825
Fax:+1-800-798-4825
INDUSTRIAL GLOBAL
Kolkata Operations
UnitNo.28,2ndFloor,
55/1, Chowringhee Road,
Kolkata700071,WestBengal,India
Tel:+91-33-40699170
Tel:+91-33-40699180
Fax+91-33-40699184
Melbourne Operations
1508 Centre Road
Clayton, Victoria
Australia 3168
Tel:+613-8545-3333
Fax:+613-8545-3390
São Paulo Operations
RodoviaAnhanguera,s/n,KM17
ParqueSãoDomingos-Complexo
Anhanguera-Galpão1SeçãoIII
(MóduloIII)Box11
CEP05112-000SãoPaulo–SPBrazil
Tel:+55-11-3583-7061
Suzhou Operations
58 Yinsheng Road,
SIPSuzhou,Jiangsu
215126 China
Tel:+86-512-62863800-8888
Telford Operations
UnitC,StaordPark7
Telford,Shropshire
England TF3 3BQ
Tel:+44-(0)-1952-290011
Fax:+44-(0)-1952-207701
Tokyo Operations(JapanandKorea)
1013HibiyaU-1Bldg.
Uchisaiwai-cho1-1-7
Chiyoda-ku, Tokyo
100-0011Japan
Tel:+81-3-3539-6594
Fax:+81-3-3539-6585
AEROSPACE NORTH AMERICA
Kingston Operations
1CorporateDrive
Kingston,NY12401
Tel:+1-800-278-4825
Fax:+1-845-334-7333
Simi Valley Operations
3990A Heritage Oak Court
Simi Valley, CA 93063
Tel:+1-805-527-3600
Fax:+1-805-527-0900
www.afs-simivalley.com
AEROSPACE GLOBAL
Aichach Operations
Robert-Bosch Str. 4
Aichach 86551
Germany
Tel:+49-8251-8757-0
Cergy Operations
15 Rue du Petit Albi
F-95611 Cergy Pontoise
France
Tel:+33-1-34-33-98-00
Fax:+33-1-34-33-97-77
Hong Kong Operations
27th Floor, 88 Hing Fat Street
Causeway Bay
HongKong,China
Tel:+852-2864-2012
Arconic Fastening Systems Tooling Support Locations
Huck provides technical assistance
regarding the use and application of
Huck fasteners and tooling. NOTICE: The
informationcontainedinthispublication
is only for general guidance with regard
topropertiesoftheproductsshownand/
orthemeansforselectingsuchproducts,
and is not intended to create any warranty,
express,implied,orstatutory;allwarrantiesarecontained
only in Huck’s written quotations, acknowledgments,
and/or purchase orders. It is recommended that the
user secure specic, up-to-date data and information
regardingeachapplicationand/oruseofsuchproducts.
This manual suits for next models
6
Table of contents
Other Arconic Tools manuals
