ARG ARG50T User manual

Anti Rolling Gyro
Model:MSM-17500T-A1
-
0
-
ARG50
T
INSTALLATION MANUAL
ARG50T
取付要領書
Model
:
MSM-5000T-A1
型式:
MSM-5000T-A1
English version
:
page1 – page59
日本語
:
P.60
~
P.132

Anti Rolling Gyro
Model:MSM-5000T-A1
-
1
-
Contents
Page
Preface
.......................................................................................... 2
Important Notice
......................................................................... 3
1
.
Safety Precautions .................................................................. 5
1.1 Warning description ........................................................... 5
1.2 Warning labels .................................................................... 6
1.3 Precautions of installation/test run ..................................... 7
2
.
Check of Products ................................................................... 8
2.1 After taking out the products from the shipping box
...........
8
2.2
ARG
unit
................................................................................
12
2.3 Motor Driver ........................................................................ 15
2.4 Power Inverter ...................................................................... 16
3
.
Before installation .................................................................. 19
3.1
ARG
Gyro torques (moment) ............................................. 19
3.2 Installation location and reinforcements for installation ..... 20
4
.
Installation ............................................................................... 24
4.1 Installation of the
ARG
unit ................................................ 24
4.2 Installation of the Motor Driver ............................... 29
4.3 Wiring ................................................................................. 32
5
.
Test Run .................................................................................. 47
5.1 Before test run .................................................................... 47
5.2 Test Run ............................................................................. 52
5.3 Restarting ....................................................................... 54
5.4 Automatic Fast return functions ......................................... 55
5.5 Safety functions .................................................................. 56
5.6 Power inverter .................................................................... 56
6
.
What to do in case of problems .............................................. 57
7
.
Compliance with European standards .................................... 59
8
.
Compliance with Ignition Protection........................................ 59

Anti Rolling Gyro
Model:MSM-5000T-A1
-
2
-
Preface
This installation manual is for installation agent that is selected by the Sales Agent.
This installation manual summarized important information for proper installation of
Anti Rolling Gyro (
ARG
). Please be sure to read this manual before installation.
Please be sure to submit this manual to customers who operate the
ARG
.

Anti Rolling Gyro
Model:MSM-5000T-A1
-
3
-
Important Notice
■
Purpose and Application of Use
・
The
ARG
suppresses a rolling motion of the ship.
・
The
ARG
applies a principle that the Gyro torque (force) is generated by
inclination of the flywheel rotation at high speed.
■
General Information
・
In order to safely install and operate the
ARG
(a) Only the repairmen, who have received the specified training about the
ARG
, are permitted to perform the test run and inspection other than
items mentioned in this manual.
(b) Before
installation of the
ARG
, carefully read this manual of the
ARG
for comprehending the details. If starting the work with insufficient
knowledge, it may cause the
ARG
failure or an accident resulting in
injury or death.
(c) Do not disassemble and modify the
ARG
by yourself.
If the
ARG
is disassembled or modified by the user,
-
It may cause a decrease in the
ARG
performance.
-
It may endanger human life.
-
It may cause a health problem.
-
It may cause damage to the
ARG
or ship.
・
Depending on the type of the ship, it may be necessary for you to use multiple
ARG
s. In this case, the methods of installation and electric wires are somewhat
different from those described in this manual.
・
Please observe the applicable governmental and local laws and regulations.
・
Please observe the governmental and local regulations for exportation of the
ARG
.
・
Please observe the governmental and local regulations for disposal of the
ARG
.

Anti Rolling Gyro
Model:MSM-5000T-A1
-
4
-
■
Important Information for Installation and Operation Safety
・
The most important purpose of safety measures is to prevent the persons from
an accident resulting in injury or death as well as to protect the
ARG
and ship
from avoidable trouble.
・
For preventing injury/death in an accident and the
ARG
from damage, follow
the cautions, rules, and instructions described in this manual and attached
operational instructions giving the top priority to safety. If ignored,
(a) It may endanger human life.
(b) It may cause a health problem.
(c) It may cause damage to the
ARG
or ship.
・
Tohmei Industries co., Ltd. cannot foresee all possible danger existing in the
ARG
, resulting from human error, and in the environment where the
ARG
is
used.
There are many “Musts”, “Can’ts” and “Don’ts”, and it is impossible to mention
all in this manual, attached operation instructions, or warning labels.
Therefore, general safety measures must be taken in addition to the
instructions described in this manual.
・
Tohmei Industries co., Ltd. is not responsible for any damage and hindrance
resulting from user’s carelessness or lack of required attention to the specified
rules shown in this manual and attached operation instructions.
■
About Installation Manual
・
This installation manual is written for native readers of English. When this
ARG
is handled by non-English-speaking people, give the people fully training on
safety.
・
The copyright of this manual is held and reserved by Tohmei Industries co., Ltd.
No drawing and no technical description in this manual regardless of partial or
whole may be published, reproduced, copied, photographed, translated, or
transcribed into electronic medium without written permission of Tohmei
Industries co., Ltd. in advance.
・
The
ARG
may differ from the pictures and drawings shown in this manual.
・
The contents of this manual may be changed without prior notice.
・
Carefully keep this manual in a certain place so that anybody can read it as the
need arises.
・
If there are any questions or doubts, please contact the Sales Agent.(“Contact”
(last page))

Anti Rolling Gyro
Model:MSM-5000T-A1
-
5
-
1 Safety Precautions
1.1 Warning description
■
Description of Labels
“Warning labels” and “Warning descriptions” in this manual warn expected dangerous
situation that may occur during installation and operation.
If they are ignored, serious injuries or accidents corresponding to the respective
warning sign may result. In extreme case, there is also a possibility of death, damage
to the
ARG
or ship, and environmental fracture.
Warnings Meanings of Warnings
IMPORTANT
Indicates “IMPORTANT” subjects that are observed in
handling the
ARG
.
If the
ARG
is handled with ignoring this indication,
it could result in death or serious accident.
DANGER Indicates a dangerous situation. If ignored, it could
result in death, serious injury, serious property damage
or environmental damage.
CAUTION Indicates a dangerous situation. If ignored, it could
result in minor injury, property damage or environmental
damage.
■
Meanings of the symbols
Symbols Meanings Examples
Prohibition
sign
“ “ indicates prohibition.
Detail is shown in the inside of the symbol, or
shown by illustration or sentence near the symbol.
The right illustration means “
DO NOT
DISASSEMBLE
”.
DO NOT
DISASSEMBLE
Caution
sign
“ “ indicates danger or caution.
Detail is shown in the inside of the symbol, or
shown by illustration or sentence near the symbol.
The right illustration means “
DANGER OF
ELECTRIC SHOCK
”.
DANGER OF
ELECTRIC SHOCK
Direction
sign
“ “ indicates mandatory contents.
Detail is shown by illustration, or sentence near
the symbol or inside the symbol.
(
General direction
)

Anti Rolling Gyro
Model:MSM-5000T-A1
-
6
-
1.2 Warning labels
ARG
unit
Motor Driver
Danger of electric shock.
Do not disassemble.
Do not close.
Hot surface
Danger of electric shock.
Do not disassemble.
Do not place objects.
Do not close.
Power cable
Signal cable

Anti Rolling Gyro
Model:MSM-5000T-A1
-
7
-
1.3
Precautions of installation/test run
Observe the following when installing and performing test run.
IMPORTANT
General Precautions
・
Be sure to read this manual and understand the contents before installing
the
ARG
.
・
Be sure to read operation instructions and understand the contents before
operating the
ARG
.
Installation Environment
The installation environment must be as specified in this manual.
Check of Products
Do not install damaged parts or do not install with some parts missing.
Installation location
Choose the location for installing the
ARG
unit appropriately in
consideration for ship’s center of gravity, balance and reinforcement
besides convenience.
Not doing so could result in deterioration in the performance of ship.
Installation
・
The crane must be operated by qualified personnel.
Observe the contents of this manual for operation.
・
Wiring must be performed by qualified personnel.
・
Be sure to use the Motor Driver supplied by TOHMEI.
Observe the contents of this manual for operation.
Test Run
・
Only the repairmen, who have received the specified training about the
ARG
, are permitted to perform the test run.
・
If abnormality occurs during operation of the
ARG
, immediately turn off the
switch to shut down the
ARG
. Contact the Sales Agent.(“Contact” (last
page)
Disposal
Observe the governmental and local regulations for disposal of the
ARG
.

Anti Rolling Gyro
Model:MSM-5000T-A1
-
8
-
2
Check of Products
2.1
After taking out products from the shipping box
The
ARG
consists of the
ARG
unit, Motor Driver, Power Inverter and its related parts.
Before installing the ARG to your ship, make sure that you have received parts as
shown Figure 2-1, 2-2, 2-3 and 2-4.
Please prepare items shown in Table 2-1 (p.11).
DANGER
Do not install damaged parts or
do not install with
some parts missing.
Doing so could result in injury or malfunction.
Do not store the ARG unit, Motor Driver and its
related parts in the following locations.
Doing so could result in malfunction.
・
Locations exposed to direct sunlight or water/rain.
・
Locations without flat surface.
・
Locations exposed to dust.
・
Locations exposed to vibration.
ARG
unit
Motor Driver Power Inverter
(
MSM-5000T-A1
、
1EA
)
(
MAA-25000B-A200
、
1EA
)
(SP-1500-212)
Figure 2-1
Checking of the delivered
ARG
(
No.1
)

Anti Rolling Gyro
Model:MSM-5000T-A1
-
9
-
Nomenclature Num
ber
Customer
Check list
Installation Bolt(M20
×
80 SUS) 4EA
□
U nut(Lock nut)(M20 SUS) 4EA
□
Spring washer(2-20 SUS) 4EA
□
Plain washer(Grade A 20 SUS) 4EA
□
Rectangular plain washer
(Grade A 20 SUS) 4EA
□
Nomenclature Num
ber
Customer
Check list
Eyebolt(M20) 2EA
□
Nut(M20 SUS) 2EA
□
*
These parts are already attached to
ARG
unit when delivered.
Nomenclature Num
ber
Customer
Check list
Plug
1EA
□
Back shell 1 EA
□
Cable cramp 1 EA
□
Socket contact 5 EA
□
Figure 2-2
Checking of the delivered
ARG
(
No.2
)
ARG
installation parts
Installation bolt
(
M20
×
80 SUS
、
4EA
)
U nut
(
Lock nut
)
(
M20
SUS, 4EA
)
Spring washer
(
2-20 SUS, 4EA
)
Plain washer
(
Grade A
2
0
SUS
, 4EA
)
Rectangular Plain washer
(
Grade A
2
0
SUS
, 4EA
)
Eyebolt
(
M20, 2EA
)
Hanger and attached parts
Nut
(
M20 SUS, 2EA
)
Socket contact
5EA
(
including spare 1EA
)
Power connector
Plug
(
1EA
)
Back shell
(
1EA
)
Cable cramp
(
1EA
)

Anti Rolling Gyro
Model:MSM-5000T-A1
-
10
-
Nomenclature Num
ber
Customer
Check list
Plug
1EA
□
Back shell 1 EA
□
Cable cramp 1 EA
□
Socket contact 4 EA
□
Nomenclature Num
ber
Customer
Check list
Crimp terminal for Motor Driver
(N5.5-4
(
with insulation cap
)
) 10EA
□
Crimp terminal for Motor Driver
(N1.25-3
(
with insulation cap
)
) 12EA
□
Nomenclature Num
ber
Customer
Check list
Installation manual[This manual] 1Copy
□
Operation Instructions 1Copy
□
Product liability (PL) label 1EA
□
Figure 2-3
Checking of the delivered
ARG
(
No.3
)
Installation Manual
[
This Manual
](
1Copy
)
Product liability
(
PL
)
label
Attached Documents
Operation Instructions
(
1Copy
)
Wiring parts
Crimp terminal for Motor Driver
N5.5-4
(
with insulation cap
)
,10EA
Crimp terminal for Motor Driver
N1.25-3
(
with insulation cap
)
,12EA
INSTALLATIO NMANUAL OPERATION INSTRUCTIONS
Socket contact
4EA
(
including spare 1EA
)
Safety device connector
Plug
(
1EA
)
Back shell
(
1EA
)
Cable cramp
(
1EA
)

Anti Rolling Gyro
Model:MSM-5000T-A1
-
11
-
Table 2-1
Customer procurement items
No. Item Quantity Notes
1 Battery DC12V
(DC10.5
~
16V)
1set
ARG
consumes a maximum of more than 2kW
2 Circuit breaker switch 1set
single
-
phase AC2
1
0
-
240VAC,
1
0
A
Select the breaker switch, whid is cut off within 5 seconds.
3 Power cable for use between the
ARG
unit and Motor Driver 1set
Cable for ship use
:
2 mm
2
/ AWG 13x 3 cores with shield
Outer diameter
:
φ13-25mm/φ0.5-1.0inches
TOHMEI supplies connector
for
the
ARG
unit side.
4
Power cable connection parts for
use between the ARG unit and
Motor Driver(Crimp terminal,etc.)
1set Specification of per unit
Single phase: AC220 ~ 240V, 10A
Waterproof type.
5 Power cable for use between
Battery and Power Inverter 1set
Cable for ship use
:
38 mm
2
x 2 cores
Outer diameter
:
φ22-25mm/φ0.9-1.0inches
As selected the
connection terminal of battery side.
(Note)
6 Power cable for use between
Power Inverter and Motor Driver 1set
Cable for ship use
:
Core thickness
:
2mm
2
/ AWG 13 x 2 cores
(Note)
Outer diameter
:
φ13-25mm/φ0.5-1.0inches with shield.
As selected the breaker switch is cut off within 5 seconds,
please select the length of the Power cable.
7
Electric cable between remote
switch and Motor Driver 1set Cable for ship use
:
two-core cable with 1.00 mm
2
/ AWG
17or thicker conductors (with shield)
8 Remote switch 1set
Must be a latch type switch. Move the lever reciprocity to
remote control the
ARG
’s starting and stopping operation.
(No voltage connect switch more than 24VDC)
9 Electric cable between start check
lamp and Motor Driver 1set Cable for ship use
:
two-core cable with 1.00 mm
2
/ AWG
17 or thicker conductors (with shield)
10
Start check lamp
1set
Lamp specificatio
n
:
24VDC
, under
50mA (LED lamps,
etc)
11
Electric cable between r
otation
rate check lamp and Motor Driver 1set Cable for ship use
:
1.00mm
2
/AWG 17 x 2 cores with shield
12 Rotation rate check lamp 1set 24VDC, 50mA maximum (rated)
13
Signal cable for safety device
between the
ARG
unit and Motor
Driver
1set
Cable for ship use
:
1.25mm
2
/AWG 16 x 2 cores with
shield.
TOHMEI supplies connector
for
the
ARG
unit side.
14
Signal
cable connection parts
for
safety device between the
ARG
unit and Motor Driver
(Crimp terminal, etc.)
1set
Specification of per unit
DC24V
、
2A MAX
Waterproof type.
15
Motor Driver installation screws
and washers 1set M6 x 4EA, No.6 x 4EA, 2-6 x 4EA
16 Ground lead
(for the ARG unit & Motor Driver) 1set
Cable for ship use
:
2mm
2
/ AWG 13 x single core
Outer diameter
:φ
10-14mm/
φ
0.4-0.5inches
17 Heat shrinkage tube
As
required For cable wiring
18 Insulation tape
As
required For cable wiring
19
Fuse
between Battery and Power
Inverter 1set 175A(to set near + terminal of battery)
20
Battery Switc
h
1set
12V,more than 175A (Continuous permissible current)
(
Note
)・
This specifies only for 1
ARG
. If you use more than 2
ARG
s with same cable thickness,
please choose appropriate cable thickness that meet required capacity according to this
manual.
・
When using multiple batteries connected, please prepare electrical connection cable
between batteries.

Anti Rolling Gyro
Model:MSM-5000T-A1
-
12
-
2.2
ARG
unit
①
Specifications
Table 2-3
ARG
unit specifications
(
1EA
)
Item Specifications
Name
ARG
50T
Model MSM-5000T-A1
Dimensions 525 mm (height) x 741 mm (width) x 536 mm (depth)
20.7 inches (height) x 29.2 inches(width) x 21.1 inches (depth)
Weight Approx. 234 kg / 515 lbs
Power supply DC 12V(10.5~16V)
SP-1500-212,MAA-25000B-A200
Ambient
temperature -10 to 40
℃
Power
consumption *
1)
Approx. 1 kW(Max) 0.7 kW(Max) (Steady-state)
Anti-Rolling
Torque Approx. 5,000 Nm (Max)
Angular
momentum Approx. 1,000 Nms
Rotational
speed Approx. 3,200 rpm
Noise *
2)
70 dBA
maximum
Vibration *
2)
1 m/s
2
maximum
Performance
・
The
ARG
suppresses rolling motion of the ship.
・
The
ARG
applies a principle that the Gyro torque (force) is generated by
inclination of the flywheel rotating at high speed.
・
The
ARG
stops automatically in abnormal conditions (excessive load,
abnormal temperature, etc.).
Others Start up duration to the rated speed: Approx. 30 minutes
To stop the operation completely from the steady state: Approx. 60 minutes.
* 1) Power consumption varies with the customer generator.
* 2) Measurement as per TOHMEI’s specification.
The measurements data depend on measurements conditions (installation place,
measurements method, etc.).

Anti Rolling Gyro
Model:MSM-5000T-A1
-
13
-
②
External view
As shown in Figure 2-4, main external parts consist of Frame, Damper and Cover. Main
internal parts are Gimbal and high speed rotating Flywheel.
Figure 2-4
ARG
unit external view
③
Dimensions
The dimensions of the
ARG
unit are shown in Figure2-5.
Figure 2-5
Dimensions for
the
ARG
unit
unit
:
mm
Cover Signal Connector
Damper
Frame
Blowhole
Power Connector
Installation points
(
4 places
)
Thermo Label
(
reference
)
ARG
unit
536max
525max
741max

Anti Rolling Gyro
Model:MSM-5000T-A1
-
14
-
④
Nameplate
Make sure the nameplate on the
ARG
unit, which must be as shown in Figure2-6.
Figure 2-6
Nameplate for the
ARG
unit
Manufactured date
Model
Serial number
Parts number
XXXX
XX XX

Anti Rolling Gyro
Model:MSM-5000T-A1
-
15
-
2.3 Motor Driver
①
Specifications
Table 2-4 Motor Driver Specifications
(
1EA
)
Item Specifications
Model MAA-25000B-A200
Dimensions 180 mm (height) x 400 mm (width) x 350 mm (depth)
7.09 inches (height) x 15.7 inches (width) x 13.8 inches (depth)
Weight Approx. 15 kg / 33.1 lbs
Control method Inverter control
Ambient
temperature -10 to 40
℃
Humidity 5 to 95%
(
with no condensation
)
Pollution Degree
Do not be exposed to dust, direct sunlight, corrosive or flammable
gases, oil mist, vapor or water drops.
(
Pollution Degree 2
(
IEC60664-1
))
Power supply
Single-phase 210 to 240VAC 50/60Hz
Convert the power from the 12V DC battery into AC by the Power
Inverter (SP - 1500 - 212).
Options
(outer connecting
terminal)
(
Please prepare
by customer
)
①
Remote switch: connect to the Motor Driver to remote control
the
ARG
operation (ON/OFF).
The
ARG
can be switched on /off by this remote switch.
②
Start check lamp: connect to the Motor Driver to make sure
the
ARG
is in operation or not.
③
Rotation rate check lamp: connect to the Motor Driver to make
sure the
ARG
had reached the rated rotational speed (steady
state) or not.
Others The
ARG
’s operating condition is checked by Monitoring window.
②
External view
External view of the Motor Driver is shown in Figure 2-7. The terminal and inverter is
installed inside.
Figure 2-7 Motor Driver External view
:
Screw for lid
(
8 places
)
Lid
PL (Product Liability) Label
Bracket for installation
Installation points
(
4
places
)
Monitoring window

Anti Rolling Gyro
Model:MSM-5000T-A1
-
16
-
③
Dimensions
The dimensions of the Motor Driver are shown in Figure 2-8.
Figue2-8 Dimensions for Motor Driver
unit
:
mm

Anti Rolling Gyro
Model:MSM-5000T-A1
-
17
-
④
Nameplate
Make sure the nameplate on the Motor Driver, which must be as shown in Figure 2-9.
Figure 2-9
Nameplate for the Motor Driver
Model
Parts Number
Serial number
Should be same serial
Number as
ARG
unit
Rotational direction
Look the
ARG
from the top.
CW:Right Rotation
CCW:Left Rotation
Manufactured data
V07CS62256-103
ARG3.7A
MAA-25000B-A200
17.5 A

Anti Rolling Gyro
Model:MSM-5000T-A1
-
18
-
2.4
Power Inverter
① Specifications
Table 2-5 Power Inverter Specifications
(
1 EA
)
Item Specifications
Name Sinusoidal Power Inverter
Model SP-1500-212
Dimensions 83 mm(height)
×
248 mm(width)
×
421 mm(depth)
3.27inches(height) x 9.76inches(width) x 16.6inches(depth)
Weight 4.14 kg
Ambient
temperature -20
~
40
℃
Humidity 10
~
95%
(
with no condensation
)
Pollution Degree 12VDC(rating
)、
10.5
~
16VDC(operable)
Output Voltge Single-phase 200 to 240VAC
50/60Hz
Power supply 1500VA(
定格
)
Protection circuit
Overvoltage, low voltage, reverse connection (internal
fuse), output short circuit, overload, overtemperature,
low temperature
②
External view
Power Inverter
Note
The power inverter is the commercial product or equivalent of "Denryou" Ltd., handling and
others depend on the individual specification of the product.

Anti Rolling Gyro
Model:MSM-5000T-A1
-
19
-
3
Before installation
3.1
ARG
Gyro torques (moment)
In order to suppress the rolling of a ship due to waves or other external forces, every
ARG
exerts a maximum torque of 9.8kN
・
m/1EA(approximately 1,000kgf
・
m /87,000lbs
・
in/1EA)on the hull of the ship, as shown in Figure 3-1.
Figure 3-1 Gyro-generated torques (moments)
If the maximum torque (moment) shown in the above diagram is generated, each of
installation bolts of the
ARG
must bear the loads of the magnitudes as shown below.
Tensile/compressive load on each bolt ········ 7.7kN (786kgf/1,700lbs)
Shearing load on each bolt ······················· 2.7kN (280kgf/620lbs)
Tensile/compressive load Shearing load
M(moment)
:
Maximum 9.8kN
・
m(approximately 1,000kgf
・
m / 87,000lbs
・
in)
F(force)
:
Maximum 7.7kN
×
2 (786kgf
×
2 / 1,700lbs
×
2)
ship
ARG
unit
M
M
F
F
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