ARG ARG65T User manual

Anti Rolling Gyro
Model:MSM-17500T-A1
-
0
-
ARG65
T
INSTALLATION MANUAL
ARG65T
取付要領書
Model
:
MSM-6500T-A1
型式:
MSM-6500T-A1
English version
:
page1 – page58
日本語
:
P.59
~
P.130

Anti Rolling Gyro
Model:MSM-6500T-A1
-
1
-
Contents
Page
Preface
.......................................................................................... 2
Important Notice
......................................................................... 3
1
.
Safety Precautions .................................................................. 5
1.1 Warning description ........................................................... 5
1.2 Warning labels .................................................................... 6
1.3 Precautions of installation/test run ..................................... 7
2
.
Check of Products ................................................................... 8
2.1 After taking out the products from the shipping box
..........
8
2.2
ARG
unit
................................................................................
12
2.3 Motor Driver ........................................................................ 15
3
.
Before installation .................................................................. 18
3.1
ARG
Gyro torques (moment) ............................................. 18
3.2 Installation location and reinforcements for installation ..... 19
4
.
Installation ............................................................................... 23
4.1 Installation of the
ARG
unit ................................................ 23
4.2 Installation of the Motor Driver ........................................... 28
4.3 Wiring ................................................................................. 31
5
.
Test Run .................................................................................. 46
5.1 Before test run .................................................................... 46
5.2 Test Run ............................................................................. 51
5.3 Restarting ....................................................................... 52
5.4 Automatic Fast return functions ......................................... 53
5.5 Safety functions .................................................................. 54
6
.
What to do in case of problems .............................................. 55
7
.
Compliance with European standards .................................... 57
8
.
Compliance with Ignition Protection........................................ 58

Anti Rolling Gyro
Model:MSM-6500T-A1
-
2
-
Preface
This installation manual is for installation agent that is selected by the Sales Agent.
This installation manual summarized important information for proper installation of
Anti Rolling Gyro (
ARG
). Please be sure to read this manual before installation.
Please be sure to submit this manual to customers who operate the
ARG
.

Anti Rolling Gyro
Model:MSM-6500T-A1
-
3
-
Important Notice
■
Purpose and Application of Use
・
The
ARG
suppresses a rolling motion of the ship.
・
The
ARG
applies a principle that the Gyro torque (force) is generated by
inclination of the flywheel rotation at high speed.
■
General Information
・
In order to safely install and operate the
ARG
(a) Only the repairmen, who have received the specified training about the
ARG
, are permitted to perform the test run and inspection other than
items mentioned in this manual.
(b) Before
installation of the
ARG
, carefully read this manual of the
ARG
for comprehending the details. If starting the work with insufficient
knowledge, it may cause the
ARG
failure or an accident resulting in
injury or death.
(c) Do not disassemble and modify the
ARG
by yourself.
If the
ARG
is disassembled or modified by the user,
-
It may cause a decrease in the
ARG
performance.
-
It may endanger human life.
-
It may cause a health problem.
-
It may cause damage to the
ARG
or ship.
・
Depending on the type of the ship, it may be necessary for you to use multiple
ARG
s. In this case, the methods of installation and electric wires are somewhat
different from those described in this manual.
・
Please observe the applicable governmental and local laws and regulations.
・
Please observe the governmental and local regulations for exportation of the
ARG
.
・
Please observe the governmental and local regulations for disposal of the
ARG
.

Anti Rolling Gyro
Model:MSM-6500T-A1
-
4
-
■
Important Information for Installation and Operation Safety
・
The most important purpose of safety measures is to prevent the persons from
an accident resulting in injury or death as well as to protect the
ARG
and ship
from avoidable trouble.
・
For preventing injury/death in an accident and the
ARG
from damage, follow
the cautions, rules, and instructions described in this manual and attached
operational instructions giving the top priority to safety. If ignored,
(a) It may endanger human life.
(b) It may cause a health problem.
(c) It may cause damage to the
ARG
or ship.
・
Tohmei Industries co., Ltd. cannot foresee all possible danger existing in the
ARG
, resulting from human error, and in the environment where the
ARG
is
used.
There are many “Musts”, “Can’ts” and “Don’ts”, and it is impossible to mention
all in this manual, attached operation instructions, or warning labels.
Therefore, general safety measures must be taken in addition to the
instructions described in this manual.
・
Tohmei Industries co., Ltd. is not responsible for any damage and hindrance
resulting from user’s carelessness or lack of required attention to the specified
rules shown in this manual and attached operation instructions.
■
About Installation Manual
・
This installation manual is written for native readers of English. When this
ARG
is handled by non-English-speaking people, give the people fully training on
safety.
・
The copyright of this manual is held and reserved by Tohmei Industries co., Ltd.
No drawing and no technical description in this manual regardless of partial or
whole may be published, reproduced, copied, photographed, translated, or
transcribed into electronic medium without written permission of Tohmei
Industries co., Ltd. in advance.
・
The
ARG
may differ from the pictures and drawings shown in this manual.
・
The contents of this manual may be changed without prior notice.
・
Carefully keep this manual in a certain place so that anybody can read it as the
need arises.
・
If there are any questions or doubts, please contact the Sales Agent.(“Contact”
(last page))

Anti Rolling Gyro
Model:MSM-6500T-A1
-
5
-
1 Safety Precautions
1.1 Warning description
■
Description of Labels
“Warning labels” and “Warning descriptions” in this manual warn expected dangerous
situation that may occur during installation and operation.
If they are ignored, serious injuries or accidents corresponding to the respective
warning sign may result. In extreme case, there is also a possibility of death, damage
to the
ARG
or ship, and environmental fracture.
Warnings Meanings of Warnings
IMPORTANT
Indicates “IMPORTANT” subjects that are observed in
handling the
ARG
.
If the
ARG
is handled with ignoring this indication,
it could result in death or serious accident.
DANGER Indicates a dangerous situation. If ignored, it could
result in death, serious injury, serious property damage
or environmental damage.
CAUTION Indicates a dangerous situation. If ignored, it could
result in minor injury, property damage or environmental
damage.
■
Meanings of the symbols
Symbols Meanings Examples
Prohibition
sign
“ “ indicates prohibition.
Detail is shown in the inside of the symbol, or
shown by illustration or sentence near the symbol.
The right illustration means “
DO NOT
DISASSEMBLE
”.
DO NOT
DISASSEMBLE
Caution
sign
“ “ indicates danger or caution.
Detail is shown in the inside of the symbol, or
shown by illustration or sentence near the symbol.
The right illustration means “
DANGER OF
ELECTRIC SHOCK
”.
DANGER OF
ELECTRIC SHOCK
Direction
sign
“ “ indicates mandatory contents.
Detail is shown by illustration, or sentence near
the symbol or inside the symbol.
(
General direction
)

Anti Rolling Gyro
Model:MSM-6500T-A1
-
6
-
1.2 Warning labels
ARG
unit
Motor Driver
Danger of electric shock.
Do not disassemble.
Do not close.
Hot surface
Danger of electric shock.
Do not disassemble.
Do not place objects.
Do not close.
Power cable
Signal cable

Anti Rolling Gyro
Model:MSM-6500T-A1
-
7
-
1.3
Precautions of installation/test run
Observe the following when installing and performing test run.
IMPORTANT
General Precautions
・
Be sure to read this manual and understand the contents before installing
the
ARG
.
・
Be sure to read operation instructions and understand the contents before
operating the
ARG
.
Installation Environment
The installation environment must be as specified in this manual.
Check of Products
Do not install damaged parts or do not install with some parts missing.
Installation location
Choose the location for installing the
ARG
unit appropriately in
consideration for ship’s center of gravity, balance and reinforcement
besides convenience.
Not doing so could result in deterioration in the performance of ship.
Installation
・
The crane must be operated by qualified personnel.
Observe the contents of this manual for operation.
・
Wiring must be performed by qualified personnel.
・
Be sure to use the Motor Driver supplied by TOHMEI.
Observe the contents of this manual for operation.
Test Run
・
Only the repairmen, who have received the specified training about the
ARG
, are permitted to perform the test run.
・
If abnormality occurs during operation of the
ARG
, immediately turn off the
switch to shut down the
ARG
. Contact the Sales Agent.(“Contact” (last
page)
Disposal
Observe the governmental and local regulations for disposal of the
ARG
.

Anti Rolling Gyro
Model:MSM-6500T-A1
-
8
-
2
Check of Products
2.1
After taking out products from the shipping box
The
ARG
consists of the
ARG
unit, Motor Driver, Power Inverter and its related parts.
Before installing the ARG to your ship, make sure that you have received parts as
shown Figure 2-1, 2-2, 2-3 and 2-4.
Please prepare items shown in Table 2-1 (p.11).
DANGER
Do not install damaged parts or
do not install with
some parts missing.
Doing so could result in injury or malfunction.
Do not store the ARG unit, Motor Driver and its
related parts in the following locations.
Doing so could result in malfunction.
・
Locations exposed to direct sunlight or water/rain.
・
Locations without flat surface.
・
Locations exposed to dust.
・
Locations exposed to vibration.
ARG
unit
Motor Driver
(
MSM-6500T-A1
、
1EA
)
(
MAA-25000B-A200
、
1EA
)
Figure 2-1
Checking of the delivered
ARG
(
No.1
)

Anti Rolling Gyro
Model:MSM-6500T-A1
-
9
-
Nomenclature Num
ber
Customer
Check list
Installation Bolt(M20
×
80 SUS) 4EA
□
U nut(Lock nut)(M20 SUS) 4EA
□
Spring washer(2-20 SUS) 4EA
□
Plain washer(Grade A 20 SUS) 4EA
□
Rectangular plain washer
(Grade A 20 SUS) 4EA
□
Nomenclature Num
ber
Customer
Check list
Eyebolt(M20) 2EA
□
Nut(M20 SUS) 2EA
□
*
These parts are already attached to
ARG
unit when delivered.
Nomenclature Num
ber
Customer
Check list
Plug
1EA
□
Back shell 1 EA
□
Cable cramp 1 EA
□
Socket contact 5 EA
□
Figure 2-2
Checking of the delivered
ARG
(
No.2
)
ARG
installation parts
Installation bolt
(
M20
×
80 SUS
、
4EA
)
U nut
(
Lock nut
)
(
M20
SUS, 4EA
)
Spring washer
(
2-20 SUS, 4EA
)
Plain washer
(
Grade A
2
0
SUS
, 4EA
)
Rectangular Plain washer
(
Grade A
2
0
SUS
, 4EA
)
Eyebolt
(
M20, 2EA
)
Hanger and attached parts
Nut
(
M20 SUS, 2EA
)
Socket contact
5EA
(
including spare 1EA
)
Power connector
Plug
(
1EA
)
Back shell
(
1EA
)
Cable cramp
(
1EA
)

Anti Rolling Gyro
Model:MSM-6500T-A1
-
10
-
Nomenclature Num
ber
Customer
Check list
Plug
1EA
□
Back shell 1 EA
□
Cable cramp 1 EA
□
Socket contact 4 EA
□
Nomenclature Num
ber
Customer
Check list
Crimp terminal for Motor Driver
(N5.5-4
(
with insulation cap
)
) 10EA
□
Crimp terminal for Motor Driver
(N1.25-3
(
with insulation cap
)
) 12EA
□
Nomenclature Num
ber
Customer
Check list
Installation manual[This manual] 1Copy
□
Operation Instructions 1Copy
□
Product liability (PL) label 1EA
□
Figure 2-3
Checking of the delivered
ARG
(
No.3
)
Installation Manual
[
This Manual
](
1Copy
)
Product liability
(
PL
)
label
Attached Documents
Operation Instructions
(
1Copy
)
Wiring parts
Crimp terminal for Motor Driver
N5.5-4
(
with insulation cap
)
,10EA
Crimp terminal for Motor Driver
N1.25-3
(
with insulation cap
)
,12EA
INSTALLATIO NMANUAL OPERATION INSTRUCTIONS
Socket contact
4EA
(
including spare 1EA
)
Safety device connector
Plug
(
1EA
)
Back shell
(
1EA
)
Cable cramp
(
1EA
)

Anti Rolling Gyro
Model:MSM-6500T-A1
-
11
-
Table 2-1
Customer procurement items
No. Item Quantity Notes
1 210-240V 50/60Hz single-phase ac
generator 1set
Each generator must be able to power the
ARG
that consumes a maximum of more than 3kW
@Single-phase.
2 Circuit breaker switch 1set
single
-
phase AC2
1
0
-
240VAC,
15
A
Select the breaker switch, whid is cut off within 5
seconds.
3 Power cable for use between the
ARG
unit and Motor Driver 1set
Cable for ship use
:
2 mm
2
/ AWG 13x 3 cores with
shield
Outer diameter
:
φ13-25mm/φ0.5-1.0inches
TOHMEI supplies connector
for
the
ARG
unit side.
4
Power cable connection parts for
use between the ARG unit and
Motor Driver
(Crimp terminal, etc.)
1set
Specification of per unit
Single phase: AC220 ~ 240V, 15A
Waterproof type.
5
Power cable for use between power
supply and Circuit breaker, and
between Circuit breaker and Motor
Driver
2set
Cable for ship use
:
Core thickness
:
2mm
2
/ AWG 13 x 2 cores
(Note)
Outer diameter
:
φ13-25mm/φ0.5-1.0inches with
shield.
As selected the breaker switch is cut off within 5
seconds, please select the length of the Power
cable.
6
Electric cable between remote
switch and Motor Driver 1set Cable for ship use
:
two-core cable with 1.00 mm
2
/ AWG 17or thicker conductors (with shield)
7 Remote switch 1set
Must be a latch type switch. Move the lever
reciprocity to remote control the
ARG
’s starting
and stopping operation. (No voltage connect
switch more than 24VDC)
8 Electric cable between start check
lamp and Motor Driver 1set Cable for ship use
:
two-core cable with 1.00 mm
2
/ AWG 17 or thicker conductors (with shield)
9 Start check lamp 1set
Lamp specification
:
24VDC
, under
50mA (LED
lamps, etc)
10 Electric cable between rotation rate
check lamp and Motor Driver 1set Cable for ship use
:
1.00mm
2
/AWG 17 x 2 cores
with shield
11 Rotation rate check lamp 1set 24VDC, 50mA maximum (rated)
12
Signal cable for safety device
between the
ARG
unit and Motor
Driver
1set
Cable for ship use
:
1.25mm
2
/AWG 16 x 2 cores
with shield.
TOHMEI supplies connector
for
the
ARG
unit side.
13
Signal
cable connection parts
for
safety device between the
ARG
unit
and Motor Driver
(Crimp terminal, etc.)
1set
Specification of per unit
DC24V
、
2A MAX
Waterproof type.
14
Motor Driver installation screws and
washers 1set M6 x 4EA, No.6 x 4EA, 2-6 x 4EA
15 Ground lead
(for the ARG unit & Motor Driver) 1set
Cable for ship use
:
2mm
2
/ AWG 13 x single core
Outer diameter
:φ
10-14mm/
φ
0.4-0.5inches
16 Heat shrinkage tube
As
required For cable wiring
17 Insulation tape
As
required For cable wiring
(
Note
)・
This specifies only for 1
ARG
. If you use more than 2
ARG
s with same cable thickness,
please choose appropriate cable thickness that meet required capacity according to this
manual.

Anti Rolling Gyro
Model:MSM-6500T-A1
-
12
-
2.2
ARG
unit
①
Specifications
Table 2-3
ARG
unit specifications
(
1EA
)
Item Specifications
Name
ARG
65T
Model MSM-6500T-A1
Dimensions 525 mm (height) x 741 mm (width) x 536 mm (depth)
20.7 inches (height) x 29.2 inches(width) x 21.1 inches (depth)
Weight Approx. 234 kg / 515 lbs
Power supply AC Single-phase 210 - 240V
MAA-25000B-A200
Ambient
temperature -10 to 40
℃
Power
consumption *
1)
Approx. 1.8kW(Max) 1.4kW(Max) (Steady-state)
Anti-Rolling
Torque Approx. 6,500 Nm (Max)
Angular
momentum Approx. 1,300 Nms
Rotational
speed Approx. 4,200 rpm
Noise *
2)
80 dBA
maximum
Vibration *
2)
1 m/s
2
maximum
Performance
・
The
ARG
suppresses rolling motion of the ship.
・
The
ARG
applies a principle that the Gyro torque (force) is generated by
inclination of the flywheel rotating at high speed.
・
The
ARG
stops automatically in abnormal conditions (excessive load,
abnormal temperature, etc.).
Others Start up duration to the rated speed: Approx. 30 minutes
To stop the operation completely from the steady state: Approx. 60 minutes.
* 1) Power consumption varies with the customer generator.
* 2) Measurement as per TOHMEI’s specification.
The measurements data depend on measurements conditions (installation place,
measurements method, etc.).

Anti Rolling Gyro
Model:MSM-6500T-A1
-
13
-
②
External view
As shown in Figure 2-4, main external parts consist of Frame, Damper and Cover. Main
internal parts are Gimbal and high speed rotating Flywheel.
Figure 2-4
ARG
unit external view
③
Dimensions
The dimensions of the
ARG
unit are shown in Figure2-5.
Figure 2-5
Dimensions for
the
ARG
unit
unit
:
mm
Cover Signal Connector
Damper
Frame
Blowhole
Power Connector
Installation points
(
4 places
)
Thermo Label
(
reference
)
ARG
unit
536max
741max
525max

Anti Rolling Gyro
Model:MSM-6500T-A1
-
14
-
④
Nameplate
Make sure the nameplate on the
ARG
unit, which must be as shown in Figure2-6.
Figure 2-6
Nameplate for the
ARG
unit
Manufactured date
Model
Serial number
Parts number
XXXX
XX XX

Anti Rolling Gyro
Model:MSM-6500T-A1
-
15
-
2.3 Motor Driver
①
Specifications
Table 2-4 Motor Driver Specifications
(
1EA
)
Item Specifications
Model MAA-25000B-A200
Dimensions 180 mm (height) x 400 mm (width) x 350 mm (depth)
7.09 inches (height) x 15.7 inches (width) x 13.8 inches (depth)
Weight Approx. 15 kg / 33.1 lbs
Control method Inverter control
Ambient
temperature -10 to 40
℃
Humidity 5 to 95%
(
with no condensation
)
Pollution Degree
Do not be exposed to dust, direct sunlight, corrosive or flammable
gases, oil mist, vapor or water drops.
(
Pollution Degree 2
(
IEC60664-1
))
Power supply Single-phase 210 to 240VAC 50/60Hz
Options
(outer connecting
terminal)
(
Please prepare
by customer
)
①
Remote switch: connect to the Motor Driver to remote control
the
ARG
operation (ON/OFF).
The
ARG
can be switched on /off by this remote switch.
②
Start check lamp: connect to the Motor Driver to make sure
the
ARG
is in operation or not.
③
Rotation rate check lamp: connect to the Motor Driver to make
sure the
ARG
had reached the rated rotational speed (steady
state) or not.
Others The
ARG
’s operating condition is checked by Monitoring window.
②
External view
External view of the Motor Driver is shown in Figure 2-7. The terminal and inverter is
installed inside.
Figure 2-7 Motor Driver External view
:
Screw for lid
(
8 places
)
Lid
PL (Product Liability) Label
Bracket for installation
Installation points
(
4
places
)
Monitoring window

Anti Rolling Gyro
Model:MSM-6500T-A1
-
16
-
③
Dimensions
The dimensions of the Motor Driver are shown in Figure 2-8.
Figue2-8 Dimensions for Motor Driver
unit
:
mm

Anti Rolling Gyro
Model:MSM-6500T-A1
-
17
-
④
Nameplate
Make sure the nameplate on the Motor Driver, which must be as shown in Figure 2-9.
Figure 2-9
Nameplate for the Motor Driver
Model
Parts Number
Serial number
Should be same serial
Number as
ARG
unit
Rotational direction
Look the
ARG
from the top.
CW:Right Rotation
CCW:Left Rotation
Manufactured data
V07CS62256-103
ARG3.7A
MAA-25000B-A20
17.5 A

Anti Rolling Gyro
Model:MSM-6500T-A1
-
18
-
3
Before installation
3.1
ARG
Gyro torques (moment)
In order to suppress the rolling of a ship due to waves or other external forces, every
ARG
exerts a maximum torque of 9.8kN
・
m/1EA(approximately 1,000kgf
・
m /87,000lbs
・
in/1EA)on the hull of the ship, as shown in Figure 3-1.
Figure 3-1 Gyro-generated torques (moments)
If the maximum torque (moment) shown in the above diagram is generated, each of
installation bolts of the
ARG
must bear the loads of the magnitudes as shown below.
Tensile/compressive load on each bolt ········ 7.7kN (786kgf/1,700lbs)
Shearing load on each bolt ······················· 2.7kN (280kgf/620lbs)
Tensile/compressive load Shearing load
M(moment)
:
Maximum 9.8kN
・
m(approximately 1,000kgf
・
m / 87,000lbs
・
in)
F(force)
:
Maximum 7.7kN
×
2 (786kgf
×
2 / 1,700lbs
×
2)
ship
ARG
unit
M
M
F
F

Anti Rolling Gyro
Model:MSM-6500T-A1
-
19
-
3.2 Installation location and reinforcements for installation
(1) Installation location and reinforcements for the
ARG
unit.
DANGER
Do not disassemble or
modify
without
authorization, and do not use the ARG for other
purposes.
Doing so could result in damage, malfunction, injury or
electric shock.
Choose the location for installing the ARG unit
appropriately in consideration for ship’s center of
gravity, balance, and reinforcement besides
convenience.
Not doing so could result in deterioration in the
performance of ship.
Ventilate
the work space
if
the work
related
to
the
ARG is in closed space.
Not doing so could result in poisoning depending on the
materials to be used.
Do not install the ARG unit in the following
locations.
Doing so could result in electric shock, malfunction,
damage to ship or fire.
・
Locations exposed to wave, rain, wind or
direct sunlight.
・
Locations exposed to harmful gases, dust, liquid
or oil mist.
・
Locations without flat surface.
・
Locations where strength and stiffness of the hull is
not enough to withstand the maximum gyro torque
(moment), and a member from which the load can
not be transferred to the major members of the hull.
・
Locations exposed to vibration.
・
Locations where the specified ambient
temperature range.
・
Locations exposed to flammable materials or
heat-sensitive items.
・
Locations without a space of 200mm (7.9inches)
around the
ARG
unit. But if there are enough
space where the inspection and maintenance can
be performed, this space (200mm(7.9inches))
could be a target.
・
Locations where passengers can touch the
ARG
unit easily.
①
Install the
ARG
unit in a place withstanding the maximum gyro torque (moment)
described in section 3.1 in the hull. (For example, a place where the load is
transmitted to the strength material of the hull)
This manual suits for next models
1
Table of contents
Other ARG Boating Equipment manuals
Popular Boating Equipment manuals by other brands

Harken
Harken Crossbow 2758.1.1M.20 instructions

Harken
Harken 1134 instructions

Turning Point Propellers
Turning Point Propellers 701 installation instructions

Aerial
Aerial Ascent 2.0 installation guide

Floe
Floe VSD 6000 Assembly instructions

Vetus
Vetus BOW4512D Operation manual and installation instructions