ARMANNI CP LIGHT evo 030 User manual

FORKLIFT
CP LIGHTevo030.con
PINZA BECCO

Contents
Chapter 1 General information 1-1
1.1 Available documentation ...........................................................................….. 1-1
1.1.1 This handbook..................................................................................….. 1-1
1.2 Information ownership...............................................................................….. 1-1
1.3 Manufacturer's identification data.............................................................….. 1-2
1.4 Machine identification data.......................................................................….. 1-2
1.5 CE conformity statement...........................................................................….. 1-3
1.6 General safety instructions........................................................................….. 1-3
1.6.1 Passive safety devices....................................................................….. 1-4
1.6.2 Active safety devices........................................................................…... 1-4
1.6.3 Personnel qualification.................................................................….. 1-4
1.6.4 Danger zones..................................................................................…. 1-5
1.6.5 Machine danger zones during use and maintenance..............................… 1-5
1.6.6 Personal protections.........................................................................…. 1-6
1.7 Uses foreseen......................................................................................….. 1-6
1.7.1 Operations foreseen.....................................................................…. 1-6
1.7.2 Installation modalities foreseen........................................................….. 1-6
1.7.3 Operation modalities foreseen............................................................…. 1-6
1.7.4 Safety norms and suggestions...........................................................…. 1-7
1.8 Uses not foreseen.....................................................................................….. 1-9
1.9 Guarantee.................................................................................................…... 1-9
1.10 Assistance................................................................................................….. 1-9
1.10.1 Demand for assistance interventions.............................................…. 1-9
1.11 How to use the available documentation................................................….. 1-9
1.11.1 Use of the handbook.......................................................................…. 1-9
1.12 Handbook preservation..........................................................................….. 1-10
1.13 Conventions...............................................................................................….. 1-10
1.13.1 Typographical conventions.............................................................….. 1-10
Chapter 2 Description 2-1
2.1 Machine description..................................................................................…… 2-1
2.1.1 Machine function..........................................................................…… 2-1
2.1.2 Working principle...........................................................................……. 2-1
2.1.3 Structure..........................................................................................…... 2-1
.............................................................................................................…… 2-2
2.2 Properties................................................................................................……. 2-3
2.2.1 Noise.............................................................................................…… 2-3

Contents ARMANNI
2.3 Responsibility...........................................................................................…… 2-3
Chapter 3 Installation 3-1
3.1 Storage.....................................................................................................…... 3-1
3.1.1 Characteristics of the storage area....................................................…. 3-1
3.1.2 Environmental characteristics of the storage area............................…. 3-2
3.2 Transport................................................................................................…… 3-2
3.2.1 Transport conditions........................................................................….. 3-2
3.2.2 Transport.........................................................................................…… 3-2
3.2.3 Lifting.............................................................................................…... 3-2
................................................................................................................…… 3-3
3.2.4 Preliminary operations....................................................................…. 3-3
................................................................................................................…… 3-4
3.3 Collocation..............................................................................................…... 3-4
3.3.1 Physical characteristics of collocation...............................................….. 3-4
.................................................................................................................…… 3-5
3.3.2 Environmental characteristics of the collocation area..........................…. 3-5
3.3.3 Connections.....................................................................................….. 3-5
.................................................................................................................…… 3-6
3.4 Test.........................................................................................................…… 3-7
Chapter 4 Use 4-1
4.1 Operator's qualification............................................................................….. 4-1
4.2 Danger zones........................................................................................…… 4-1
4.3 Drives and signals.................................................................................……. 4-2
4.3.1 Drives.......................................................................................…… 4-2
.................................................................................................................…… 4-3
4.4 Working....................................................................................................…… 4-3
4.4.1 Machine setting and ignition..................................................….. 4-3
4.4.2 Suggestions for a good piling-up.....................................................….. 4-3
.............................................................................................................…… 4-4
4.4.3 Working modalities...........................................................................…... 4-4
4.5 Working problems..................................................................................…… 4-5
4.5.1 The truck does not move..............................................................…... 4-5
.................................................................................................................…… 4-6
Chapter 5 Maintenance 5-1
5.1 Maintenance obligations in accordance with CE 2006/42 directive.........…. 5-1
5.2 Periodical maintenance checks and technical advice..............................…. 5-2
...........................................................................................................…… 5-3
5.3 Danger zones..........................................................................................…… 5-4
5.4 Routine (periodical and preventive) maintenance.....................................….. 5-4
5.4.1 Operator's qualification......................................................................…. 5-5
5.4.2 Cleaning......................................................................................…… 5-5
5.4.3 Periodical inspections...................................................................…... 5-6
5.4.4 Special maintenance.....................................................................….. 5-7

Contents ARMANNI
Chapter 6 Dismantling 6-1
6.1 Machine deactivation............................................................................…... 6-1
6.2 Deactivation procedures......................................................................…... 6-1
...............................................................................................................……. 6-2
6.3 Risks solved after the machine deactivation......................................…….. 6-3

CHAPTER 1 General information
1.1 Available documentation
1.1.1 This handbook
Handbook data.
- Use and maintenance handbook of the DELTA CP AC-evo Lift Truck
- Edition: 1.0
- Version: 1.0
- January 2013
Consignees.
- Carrier
- Installer
- User
- Maintenance operator
1.2 Information ownership
This handbook contains confidential information. All rights are reserved.
This handbook cannot be reproduced or photocopied, partially or wholly, without the written
authorisation of ARMANNI. The utilisation of this documentation is allowed only to the
customer to whom the handbook has been supplied as a machine equipment, only for
installation, use and maintenance of the machine handbook.
ARMANNI states that all information of this handbook is in compliance with the technical
and safety specifications of the machine handbook. ARMANNI declines all responsibilities
for direct or indirect damages to persons, things or domestic animals due to the use of this
documentation or of the machine in conditions different from the ones suggested.
ARMANNI has the right to change or improve this handbook and ARMANNI machines
without any advance notice, even the machines commercialised with the same nameplate
as the one of this handbook but with a different serial number. The information of this
handbook particularly refers to the machine described in 1.4 "Machine identification data".
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Instruction handbook - General information ARMANNI
1.3 Manufacturer's identification data
ARMANNI CARRELLI ELEVATORI s.r.l.
Via Serio 15
24021 ALBINO (BG)
Tel. [phone]
1.4 Machine identification data
Denomination: LIFT TRUCK
Model: CP LIGHT evo 020 ASPO
Serial number: ..................................................................
Construction year: .............................................................
Possible accessories added: .............................................
For the accessory instruction handbook see enclosures ....
Fig. 1.1 Identification name plate position
1-2
IDENTIFICATION NAME PLATE
POSITION

Instruction handbook - General information ARMANNI
Fig. 1.2 Identification name plate
1.5 CE conformity statement
See enclosure: CE conformity statement
1.6 General safety instructions
During the design and construction of this machine methods and precautions have been
adopted in order to meet the essential safety demands in compliance with the
20069/42/CE Directive and subsequent changes and with applicable norms. In particular,
during the design and construction phases precautionary measures have been adopted
in order to prevent risks for the operators during installation, use, maintenance,
disassemble and deactivation of the machine. The complete documentation of the safety
measures is included in the technical brochure of the machine.
Thanks to the accurate examination of the risks carried out by the manufacturer most
risks in relation to the expected and foreseeable conditions of the machine use have
been eliminated. The possible protections to eliminate completely the fall risk of the load
from the forks would seriously compromise the functionality and versatility of the
machine. Consequently, the residual fall risks of the load from the forks are described in
this manual.
ARMANNI recommends to read carefully the instructions, procedures and suggestions of
this handbook and follow the safety norms in force and the use of the protection
equipment, both those supplemented in the machine and the individual ones.
NOTE ARMANNI declines all responsibilities for possible damages to persons or things due to
the non-observance of the safety norms and recommendations included in the documentation.
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Instruction handbook - General information ARMANNI
1.6.1 Passive safety devices
DEFINITION
Such devices are the devices or precautions that eliminate or reduce the risks for the
operators without any active intervention from the operators.
Microswitch: the presence of the limit switch reduces the movable fork movement at the
maximum height.
Protection grating: it prevents the operator from bringing his hands near to the moving
parts during the load rise and descent.
Bumper on the forks: it prevents the load from falling down on the operator in case of
oscillation.
An important passive safety device is the parachute valve situated in the connection
between the hydraulic plant and the cylinder. In case of a sudden leakage or a break
inside the hydraulic circuit, it locks the load movement in a very short time and avoids
the abrupt descent to the ground.
Rubber foot guard: it prevents the operator's foot from going under the truck.
Safety push-button: in case of contact with the operator, it instantaneously stops the
truck stroke and avoids the squashing.
When the load is lifted at a height of more than 300 mm from the ground, the truck
translation speed is automatically reduced to a lower value by means of a microswitch
positioned near the mast. Also this device serves as a passive safety device.
1.6.2 Active safety devices
Such devices are the devices or precautions that eliminate the risks for exposed
operators or persons or that reduce the risks that can not be eliminated during the
design. Such devices require active and aware interventions from the operator.
The continuous action switches and the lever for the forks lifting/lowering are active
safety devices; in case of international release, they cause the forks movement stop.
The same counts for the onward-backward drives of the truck.
The emergency switch is en active safety device as well since it locks the whole system
when operated in case of danger.
Finally, also the "safety push-button" can serve as an active safety device because it can
be controlled by means of an intentional manoeuvre, too.
1.6.3 Personnel qualification
The machine working is safe when used by qualified personnel in accordance with the
recommendations and instructions of this handbook. All installation, use and
maintenance operations of the machine shall be carried out only by authorised and
qualified personnel after having acquired the instructions supplied by this handbook.
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Instruction handbook - General information ARMANNI
NOTE ARMANNI declines all responsibilities for possible damages to persons, things or
domestic animals due to the use of the machine from unqualified operators.
1.6.4 Danger zones
DEFINITION
A danger zone is any zone inside or near the machine in which the presence of an exposed person
represents a risk for the health and safety for that person.
1.6.5 Danger zones of the machine during use and maintenance
Fig. 1.3 Danger zones of the machine during use and maintenance
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