Armstrong ASTRO 2 SERIES User manual

5.0 Operation 4
6.0 Setting the clock/timer 5
7.0 Replacement parts 5
1.0 Typical application 1
2.0 How it works 1
3.0 Technical data 1
4.0 Installation 2
1.0 typical applications
Armstrong Astro 2Hot water
re-circulation systems au-
tomatically circulate water
through domestic hot water
distribution pipes. This helps
to ensure that everyone in the
household has “instant” hot wa-
ter at the tap when they need it,
while also helping to conserve
water and save water heating
energy costs. All systems are
assembled, wired, tested, and
then shipped from the factory,
ready for installation.
2.0 how it works
In normal operation, the Astro 2automatically starts re-
circulating water throughout the hot water distribution system
whenever the timer enables activation. The timer can be set for
one or more activation periods per day. An activation period
consists of a multiple (up to 96) of 15 minute time intervals. The
timer includes manual on and o overrides to normal
automatic operation.
Some models are equipped with an Aquastat, intended for
use on metallic piping. The Aquastat enables operation only
when the sensed water temperature is below 85°f (25°c). Once
activated, the circulator operates until either the water tem-
perature reaches 105°f (41°c), or the current timed activation
period ends.
3.0 technical data
technical data
Power Connection 6.0 ft (1.8 m) power cord, molded
duplex plug with ground
Environment Indoor use only
Max. working pressure 150 psi (1034 kPa)
Ambient temperature 39°f (4°c) to 104°f (40°c)
Max. water temperature 230°f (110°c)
Low temperature switchpoint185°f (29°c) ±10%
High temperature switchpoint1105°f (40°c) ±10%
Clock/timer 12-hour analog clock with am/pm
indication
Timer settings
Individual mechanical toggles
for each 15 minute interval over
24 hours
Manual override 3position slide switch; on/auto/o
1High/low temperature switch points are as measured on pipe surface
with the Aquastat (-ta models only).
materials of construction (wetted parts)
Pump casing Lead free bronze* or Stainless steel*
Pump shaft Ceramic
Impeller Noryl
Bearings Ceramic
Bearing seal epdm
*Certified to nsf-372 Complies with section 116875 of the California Health
and Safety Code and Vermont Act 193 (Lead content of wetted surface is
0.25% or less.)
File No: 10.812
Date: july 23, 2015
Supersedes: 10.812
Date: july 09, 2015
ASTRO 2 SERIES HOT WATER RE-CIRCULATION
SYSTEM
|
INSTALLATION AND OPERATING INSTRUCTIONS

installation &
operating instructions
Astro 2series
Hot water re-circulation system
2
4.0 installation
warning
• Installationshouldonlybecompletedbyqualied
personnel, in accordance with all applicable codes,
and following generally accepted installation
practices.
• Ensurethehotwatersupplyisturnedobefore
installation, to avoid personal injury or damage
to property.
• Readandunderstandtheseinstructionsthorough-
ly before beginning the installation.
caution
Prior to installation, flush all piping of any foreign ma-
terial to prevent pump blockage and prevent damage.
procedure
1Timer installation and wiring
Note: Numerical component designations included in Steps i
through viii refer to circulator and timer components shown
in fig. 1. Steps 1 & 3 apply to retrofit installations.
iDisconnect the electrical supply to the circulator
ii Unfasten the mounting 2screws 4and remove the
terminal box cover 3.
iii Disconnect wire leads from the power supply.
item model connection size cord timer aquastat electrical data weight
110223b-140 astro 220ssu050s-ta* Sweat ½" ü ü ü 115 Vac, 60 Hz, 0.29 A, 33W 7.50 (3.40)
110223b-141 astro 220ssu075s-ta* Sweat ¾" ü ü ü 115 Vac, 60 Hz, 0.29 A, 33W 7.50 (3.40)
110223b-142 astro 225bs050s-ta Sweat ½" ü ü ü 115 Vac, 60 Hz, 0.64 A, 75W7.0 0 (3.18)
110223b-143 astro 225bs075s-ta Sweat ¾" ü ü ü 115 Vac, 60 Hz, 0.64 A, 75W7.0 0 (3.18)
110223b-144 astro 220ssu-ta npsm union 1¼" ü ü ü 115 Vac, 60 Hz, 0.29 A, 33W 7.50 (3.40)
110223b-145 astro 225ssu-ta npsm union 1¼" ü ü ü 115 Vac, 60 Hz, 0.69 A, 83W7.50 (3.40)
110223b-148 astro 230ss-ta 2bolt flange 2bolt flange ü ü ü 115 Vac, 60 Hz, 0.81 A, 97W10.00 (4.54)
110223b-149 astro 250ss-ta 2bolt flange 2bolt flange ü ü ü 115 Vac, 60 Hz, 0.98 A, 117W10.00 (4.54)
110223b-240 astro 220ssu050s-t* Sweat ½" ü ü —115 Vac, 60 Hz, 0.29 A, 33W 7.50 (3.40)
110223b-241 astro 220ssu075s-t* Sweat ¾" ü ü —115 Vac, 60 Hz, 0.29 A, 33W 7.50 (3.40)
110223b-242 astro 225bs050s-t Sweat ½" ü ü —115 Vac, 60 Hz, 0.64 A, 75W7.0 0 (3.18)
110223b-243 astro 225bs075s-t Sweat ¾" ü ü —115 Vac, 60 Hz, 0.64 A, 75W7.0 0 (3.18)
110223b-244 astro 220ssu-t npsm union 1¼" ü ü —115 Vac, 60 Hz, 0.29 A, 33W 7.50 (3.40)
110223b-245 astro 225ssu-t npsm union 1¼" ü ü —115 Vac, 60 Hz, 0.69 A, 83W7.50 (3.40)
110223b-248 astro 230ss-t 2bolt flange 2bolt flange ü ü —115 Vac, 60 Hz, 0.81 A, 97W10.00 (4.54)
110223b-249 astro 250ss-t 2bolt flange 2bolt flange ü ü —115 Vac, 60 Hz, 0.98 A, 117W10.00 (4.54)
110223-340 astro 220ssu050s-lc* Sweat ½" ü— — 115 Vac, 60 Hz, 0.29 A, 33W 7.0 0 (3.18)
110223-341 astro 220ssu075s-lc* Sweat ¾" ü— — 115 Vac, 60 Hz, 0.29 A, 33W 7.00 (3.18)
110223-342 astro 225bs050s-lc Sweat ½" ü— — 115 Vac, 60 Hz, 0.64 A, 75W6.50 (2.95)
110223-343 astro 225bs075s-lc Sweat ¾" ü— — 115 Vac, 60 Hz, 0.64 A, 75W6.50 (2.95)
110223-344 astro 220ssu-lc npsm union 1¼" ü— — 115 Vac, 60 Hz, 0.29 A, 33W 7.00 (3.18)
110223-345 astro 225ssu-lc npsm union 1¼" ü— — 115 Vac, 60 Hz, 0.69 A, 83W7.00 (3.18)
110223-348 astro 230ss-lc 2bolt flange 2bolt flange ü— — 115 Vac, 60 Hz, 0.81 A, 97W9.00 (4.08)
110223-349 astro 250ss-lc 2bolt flange 2bolt flange ü— — 115 Vac, 60 Hz, 0.98 A, 117W9.00 (4.08)
note: All weights are in lbs. (kg) *Union model with sweat hardware kit.

installation &
operating instructions
Astro 2series
Hot water re-circulation system
3
iv Connect power supply wires (black, white and green) to
the timer unit and to the circulator terminals (as shown
in fig.2). Note: Lead Wiring Specification - Minimum,
6" (152 mm) long, 14 awg, rated minimum 140°f (60°c).
Provided with r/c crimp connectors for attachment to
the ground.
vPlace the timer box cover 5using the 2mounting
screws 4. Insure that all lead wires are inside the timer
assembly.
vi Program the timer according to instructions provided
on page 5
vii Connect the unit to electrical supply.
viii Start the circulator
Assembly - Exploded Layout
1Pump 4Mounting screw
2Terminal box base 5Timer box cover
3Terminal box cover 6Timer module cover
fig. 1 Astro 2Series circulator and 24-Hour Timer assembly
drawing
fig. 2 Astro 2Series circulator and 24-Hour Timer wiring
diagram
fig. 3 Astro 2Series circulator and 24-Hour Timer and
Aquastat Control wiring diagram
2 Select a suitable location for system installation. Typically,
the Astro system is mounted near the hot water heater. The
inlet is connected to a return line from the furthest hot water
tap in the system. The discharge is connected into the hot
water heater drain line.
3Ensure the following conditions are met when the system
is mounted:
iThe circulator shaft is horizontal.
ii The clock/timer face is accessible for viewing
and adjustment.
iii The direction of water flow matches the arrow on the
circulator casing.
iv The piping is suciently rigid to support the system
in operation.
vNeither the clock/timer nor black terminal box is under
the circulator.
4The Astro system is shipped fully assembled and tested to
suit either down discharge orientation with the clock timer
facing up, or horizontal discharge with the clock timer facing
the water supply side. For alternate orientation, see Rotating
the circulator casing.
1
2
344
6
5
green
timer
green
white
white
black
white
black
black black
black
timer
green
white
white
white
aquastat
white
black
black
black black
black
cold water
supply line hot water supply line
air vent (optional)
domestic hot
water return line
isolation valve
aquastat
timer
astro circulator
check valve
hose bib
(drain valve)
blow down valve
hot water
tank

installation &
operating instructions
Astro 2series
Hot water re-circulation system
4
timer/discharge orientation (as shipped)
5Connect the hot water return line to the circulator, verifying
proper flow direction.
6Attach the Aquastat by the integral spring clip, to either
the circulator inlet or discharge piping, whichever is most
convenient. Ensure the concave sensor face of the Aquastat
remains in direct contact with the pipe surface.
7Supply water to the system and inspect connections and
components for leaks.
8In order to purge the air from the recirculation line:
iMake sure that the system is connected to the cold water
line and no fixtures are in use in the building.
ii Close the blow down valve.
iii Open the drain valve. Wait until all the air is purged from
the system and the water flow is steady through
the drain valve.
iv Close the drain valve.
Vent the circulator to remove trapped air:
vPlace a one gallon or larger container under the circulator.
vi Loosen the brass plug in the end of the circulator with a
slotted screwdriver until water just begins to run out into
the container.
vii When the vented water is free of air bubbles, gently
retighten the brass plug until sealed.
viii Open the blow down valve.
The system is purged by air and ready for operation.
9Verify that the timer’s manual override switch is in the
o position.
10 Plug the power cord into a standard 115 V ac electrical
receptacle.
11 To perform an initial system test for basic operation, see
Operation.
rotating the circulator casing
Prior to connecting the system to the hot water piping, if alter-
nate orientation of either the circulator discharge or clock timer
is required, proceed as follows:
1Remove the four hex socket head screws that hold the cas-
ing to the circulator.
2Gently pull the casing from the circulator body, taking care
not to damage the gasket or impeller.
3Rotate the casing as required to meet circulator discharge
and clock timer orientation requirements.
4Tighten the four hex socket head screws evenly, ensuring the
gasket seals the mating surfaces.
5To verify the circulator shaft still spins freely:
iRemove the plug from the end of circulator with a slotted
screwdriver.
ii Insert the screwdriver in the slot in the end of the shaft.
iii Ensure the shaft turns freely and smoothly in both
directions.
iv Replace the plug and gently tighten.
5.0 operation
caution
Never operate the system 'dry' or permanent dam-
age may occur to the circulator. Never shut o the
water supply or restrict flow in any way while the
circulator is operating.
1Verify water is present at the circulator.
2Verify the power cord is plugged into an appropriate house-
hold electrical receptacle.
3To continuously run the circulator or test for initial operation,
set the manual override switch to the on position and verify
the circulator operates smoothly and quietly.
4To prevent circulator operation, such as for extended periods
that the residence will be V acated, set the manual over ride
switch to the o position.
5For normal automatic operation, set the clock/timer as
required and move the manual override switch to the
auto position.
top timer access,
down discharge
side timer access,
horizontal discharge

installation &
operating instructions
Astro 2series
Hot water re-circulation system
5
manual override switch positions
6.0 setting the clock/timer
1Rotate the dial in a clockwise direction until both the time
shown, and the appropriate am or pm indicator, correspond
to the current time of day. (This adjustment is required for
initial operation, following a power interruption, to adjust for
daylight savings time, or for periodic time correction.)
2Remove the clear plastic cover from the dial.
3The outer ring of the dial has an adjustable tab for each 15
minute time interval of a 24 hour day. To enable circulator
operation for a specific time interval, slide the correspond-
ing interval tab toward the perimeter of the dial. All tabs
positioned toward the center of the dial disable circulator
operation for those time intervals.
4Verify the manual override switch is in the auto position.
5Replace the clear plastic cover on the dial.
7.0 replacement parts
astro models (pump only) item number
Astro 220ssu w/ ½" swt 110223-301
Astro 220ssu w/ ¾" swt 110223-302
Astro 225bs ½" swt 110223-303
Astro 225bs ¾" swt 110223-304
Astro 230ss 110223-306
Astro 250ss 110223-308
Astro 220ssu 110223-309
Astro 225ssu 110223-310
part description item number
24-Hour timer 810223-130
Timer cover 110223-041
½" Aquastat 110123-120
¾" Aquastat 110123-121
o
on
auto
dial
interval tabs
(15 minutes each)
manual override
current time
am/pm indicators

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