Array electronic FAB2 Series User manual

USER'S MANUAL
Preface
Preface
Thank you for choosing the FAB2 series intelligent controller. We
recommend that you take some time to read this manual before using FAB2
products. You will nd many more advantageous properties of FAB2, which will
greatly simplify your operations of the FAB2.
FAB2 is a type of intelligent controller, which uses function blocks for
programming and is provided with a removable LCD display. Function blocks
enable the control functions of a PLC to be fulfilled without a large number
of instructions and complicated programs. When several functions blocks are
linked together in a specic way, relatively complicated control functions can be
implemented.
FAB2 has a wide range of applications. It can be used for the automation of
an extensive range of electrical and mechanical equipments, ow control, building
automation and many other elds. To some degree, FAB2 really makes automation
enter every corner of our daily life, from home to commerce, manufacturing,
mining, utility and service sectors of the economy. This manual will describe in
detail the function features and operating methods for FAB2.
Notes:
(1) Copyright of this manual and patent of FAB2 Intelligent Controller
Series are the property of ARRAY ELECTRONICS CO., LTD. No reproduction
or duplication of all or part of the contents of this manual is permitted without
written consent in advance.
(2) Our company reserves the right to make changes in design for
improvement FAB2 Intelligent Controller Series without notication.
(3) Any comments on the improvement of the quality of this manual will be
appreciated.
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FAB2 Intelligent Controller
IMPORTANT APPLICATION NOTES:
1. The AF-C232/D232, AF-C485/D485, and LCD board, when a FAB2 is
powered, must not be plugged in or out.
2. The default password for FAB2 is 0001.
3. The default address for FAB2 is 000.
4. When programming, the output of two function blocks must not be connected
to one point, except for the CW function block.
For example:
The above way is wrong, and the correct way is as follows:
Safety Guide
This manual contains the precautions necessary for ensuring your personal
safety as well as for protection of the products and the connected equipment.
These precautions are highlighted with a triangle WARNING symbol in this
manual and are marked according to the danger levels as follows:
Danger
It indicates that if appropriate precautions are not taken, serious incidents of
personal injury or death, signicant damages and loss of properties will be caused.
11
12
13
&
M1
Q1
≥1
&
11
12
13
&
&
M1
≥1
M2
Q1
2

USER'S MANUAL
Contents
Caution
It indicates that if appropriate precautions are not taken, incidents of personal
injury, damage or some loss of property will be caused.
Note
It indicates that particular attention is required to all published information
related to the use or disposal of products.
Qualication
Only suitably qualified personnels are allowed to operate and debug the
products.Qualified personnels are specified as those persons who carry out
commissioning, grounding and apply the appropriate identications to the circuits,
equipments and systems according to the available safety practices and standards.
Application
Note
Only when this product is transported, stored , assembled, installed, operated
and maintained in accordance with the documentation, it can carry out its designed
functions properly and reliably.
3

FAB2 Intelligent Controller
Contents
Chapter I Introduction
1.1 Structure of FAB2 .........................................................................11
1.2 Parameters and models ................................................................12
1.3 FAB2 Features ..............................................................................13
Chapter II Installation and wiring
2.1 Installation .....................................................................................15
2.1.1 Methods ...................................................................................15
2.1.2 Dimensions (unit:mm) ...........................................................15
2.2 Wiring of FAB2 ............................................................................16
2.2.1 Connection of power supply .................................................16
2.2.2 FAB2 input connection .........................................................17
2.2.3 FAB2 output connection .......................................................18
Chapter III General Descriptions for Function Blocks
3.1 General function blocks (GF) ......................................................21
3.1.1 AND .........................................................................................22
3.1.2 OR ............................................................................................23
3.1.3 NOT .........................................................................................23
3.1.4 NAND .....................................................................................24
3.1.5 NOR .........................................................................................25
3.1.6 XOR .........................................................................................25
3.2 Special function blocks (SF) ......................................................26
3.2.1 DPR .........................................................................................27
3.2.2 DDR ........................................................................................28
3.2.3 PLR .........................................................................................29
3.2.4 CW ..........................................................................................30
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USER'S MANUAL
Contents
3.2.5 RS .............................................................................................35
3.2.6 CPG (clock pulse generator) .................................................36
3.2.7 RPR ..........................................................................................37
3.2.8 UCN .........................................................................................38
3.2.9 DCN .........................................................................................39
3.2.10 MPLR (Single-pulse time relay) .........................................40
3.2.11 AN ...........................................................................................41
Chapter IV Programming on FAB2 panel
4.1 FAB2 status display interface .................................................... 43
4.2 Password conrming ...................................................................44
4.3 Function Interface ........................................................................44
4.3.1 FAB2/Rom Interface ..............................................................45
4.3.1.1 Analog Calibration Interface ..........................................45
4.3.1.2 Rom→FAB2 Program Interface .....................................47
4.3.1.3 FAB2_Addr address interface ........................................49
4.3.2 Setting interface .....................................................................49
4.4 Edit a FAB2 function program ...................................................50
4.4.1 Programming rules ................................................................50
4.4.2 Intermediate relay ..................................................................51
Chapter V Communication connection
5.1 FAB2 download port ....................................................................53
5.2 FAB2 485 interface ......................................................................53
5.2.1 FAB2 A1B1 interface ............................................................53
5.2.2 FAB2 A2B2 interface ...........................................................54
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FAB2 Intelligent Controller
ChapterVI Applications
6.1 Bell control for schools and factories ........................................57
6.2 The multi-function switch for lights in stairs and halls ..........59
6.3 Auto-gate control .........................................................................59
6.4 Ventilation system .......................................................................60
6.5 The neon lamp control system ...................................................61
6.6 Illumination system for display windows .................................63
6.7 Application of FAB2 in building management ........................64
6.8 Application of FAB2 in a voltage diode counting and packing
assembly line ...............................................................................65
Chapter I Installation and unloading
1.1 Installation of Quick II ................................................................68
1.2 unloading .......................................................................................71
Chapter II Brief Introduction to Quick II
2.1 Operating interface ......................................................................74
2.2 Editing windows of logical diagram for FAB2 .......................75
2.3 Main functions..............................................................................76
2.3.1 Editing function......................................................................76
2.3.2 Simulation running function ...............................................76
2.3.3 Real-time monitoring ............................................................76
2.3.4 Communication with FAB2 ................................................76
Chapter III Operation Instructions and Block Library
3.1 Function Instructions .................................................................78
3.1.1 File ...........................................................................................78
3.1.2 Controller ...............................................................................78
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USER'S MANUAL
Contents
3.1.3 Communication ......................................................................79
3.1.4 Display .....................................................................................79
3.1.5 Options ....................................................................................80
3.1.6 Help ..........................................................................................80
3.1.7 Edit ...........................................................................................81
3.1.8 Search ......................................................................................81
3.1.9 FAB2 Operation .....................................................................82
3.1.10 Windows ................................................................................82
3.2 Tool Bar .........................................................................................83
3.2.1 Standard Tool Bar ..................................................................83
3.2.2 Control Tool Bar ....................................................................83
3.3 Block Library ...............................................................................84
3.3.1 Block Library Operation ......................................................86
3.3.2 Block classication ...............................................................86
3.3.3 Setup of block attributes ......................................................86
3.3.3.1 General Property ............................................................86
3.3.3.2 Setup of Special Properties ...........................................87
Chapter IV Basic operations
4.1 Open File .......................................................................................95
4.1.1 Open a new le .......................................................................95
4.1.2 Open the existing le ............................................................96
4.2 Edit Function Diagram Program ...............................................97
4.2.1 Place blocks ............................................................................97
4.2.2 Edit block properties .............................................................98
4.2.3 Link ..........................................................................................99
4.2.4 Move the link or block .......................................................102
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FAB2 Intelligent Controller
4.2.5 Delete block or link ...........................................................102
4.2.6 Simulation operation .........................................................103
4.2.7 Save and Print .....................................................................104
4.2.8 Write/Read ..........................................................................105
SP-AS/AL Series Switch Power
1.1 Introduction and Installtion Dimensions ...............................108
1.2 Features ......................................................................................109
1.3 Using Methods ( Taking SP-24AL as example) ....................110
1.4 Specication ...............................................................................113
(I) Functional comparison ............................................................114
(II) Technical Parameters
2.1 General technical parameters ..................................................116
2.2 AF-10MR-A2/AF-20MR-A2 ....................................................117
2.3 AF-10MT-D2/AF-20MT-D2 .....................................................118
2.4 AF-10MR-D2/AF-20MR-D2 ....................................................119
2.5 AF-10MT-E2/AF-20MT-E2 .....................................................120
2.6 AF-10MR-E2/AF-20MR-E2 .....................................................121
2.7 AF-10MT-GD2/AF-20MT-GD2 .............................................122
(III) Quality Guarantee ...............................................................124
(IV) The instruction of USB driver ....................................126
8

USER'S MANUAL
Contents
This manual contains the precautions necessary for ensure your
personal safety as well as for protection of the products and the
connected equipment. These precautions are highlighted with
a triangle WARNING symbol in this manual and are marked
according to the danger levels as following:
Danger
It indicates that if appropriate precautions are not taken, serious
incidents of personal injury or death, signicant damage and loss
of property will be caused.
Caution
It indicates that if appropriate precautions are not taken, incidents
of personal injury, damage or some loss of property will be
caused.
Note
It indicates that particular attention is required to all published
information related to the use or disposal of products.
Warning
Only suitably qualified personnel are allowed to operate and
debug the products. Qualified personnel are specified as those
persons who carry out commissioning, grounding and apply the
appropriate identication to the circuits, equipment and systems
according to the available safety practices and standards.
Note
Only when this product is transported and stored with care, then
assembled, installed, operated and maintained in accordance
with the documentation, it can carry out its designed functions
properly and reliably.
Safety Guide
9

FAB2 Intelligent Controller
MEMO
10

Chapter I Introduction
USER'S MANUAL
Chapter I Introduction
FAB2 series PLC is an upgraded version of old FAB PLC, which is
programmed by the use of a Function Block Diagram. The programming of
FAB2 is simpler and easier to learn than that of a conventional PLC, which uses
ladder diagrams and associated instructions. In the design concept of FAB2
series products,it adds power indicator, comes with 2-way 485 communication
interface, supports standard MODBUS RTU protocol and can modify parameters
and other functions through the LCD panel, which greatly reduces the user’s
cost investment, and for the operation It brings great convenience.The volume
of FAB2 series products follows the old FAB’s small size, light weight and other
characteristics, and is especially suitable for internal installation and use.Now
FAB2 are being widely used in many elds such as industry,commerce,mining,
agriculture, home automation etc.
1.1 Structure of FAB2
1-Power terminals
2-Input terminals
3-Output terminals (Relay or transistor)
4-Program download port
5-Operating keys
6-Two channel of 485 communication interface
7-LCD display panel
8-Power Indicator (Red Indicator, Flashing frequency 1hz)
AF-10 FAB2 series
①
④
⑤
③
⑦
⑥
⑧
②
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FAB2 Intelligent Controller
1.2 Specications and models
Item Type Power Input Output
1AF-10MR-A2 AC100V-240V 6 points AC digital
input 4 points relay output
2AF-10MR-E2 AC14-20V/
DC12-24V
6 points AC/DC
digital input 4 points relay output
3AF-10MT-E2 DC12-24V 6 points DC digital
input
4 points transistor output
(equivalent NPN)
4AF-10MR-D2 DC 12-24V 6 points DC(with
analog) digital input 4 points relay output
5AF-10MT-D2 DC12-24V 6 points DC(with
analog) input
4 points transistor output
(equivalent NPN)
6AF-10MT-GD2 DC12-24V 6 points DC(with
analog) input
4 points transistor output
(equivalent PNP)
7AF-20MR-A2 AC100V-240V 12 points AC digital
input 8 points relay output
8AF-20MR-E2 AC14-20V/
DC12-24V
12 points AC/DC
digital input 8 points relay output
9AF-20MT-E2 DC12-24V 12 points DC digital
input
8 points transistor output
(equivalent NPN)
10 AF-20MR-D2 DC 12-24V 12 points DC(with
analog) digital input 8 points relay output
11 AF-20MT-D2 DC12-24V 12 points DC(with
analog) input
8 points transistor output
(equivalent NPN)
12 AF-20MT-GD2 DC12-24V 12 points DC(with
analog) input
8 points transistor output
(equivalent PNP)
13 AF-HMI The removable LCD panel that can modify parameters through the
panel
14 AF-C232-2 232 interface communication lines for downloading programs
15 AF-DUSB-2 USB interface communication lines for downloading programs
16 RTD-FU-2 Temperature module (Detect the temperature signal directly)
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Chapter I Introduction
USER'S MANUAL
1.3 FAB2 Features
1. Removable LCD display (AF-HMI)
AF-HMI(Removable LCD display) can be used exibly according to your needs.
When you need it, you can install and use the keys on the panel to query/ set the
FAB2 address, FAB2 system time, modify the function block parameters and
manually calibrate the analog quantity, etc. When you don’t need it, you can
disassemble it and replace it with an ordinary panel, which will greatly reduce
your cost of use.However, compared with AF-LCD, the AF-HMI operator panel
cannot be programmed manually.
2. FB programming and big program storage capacity
FAB2 uses a function block to realize the control function that the previous PLC
needed a large section of the program to realize, and several functional blocks
are connected in a certain way to complete more complicated control functions.
The FAB2 can accommodate up to 127 function block programs.There are
enough resources for you to implement complicated control requirements. Once
the program is written, it will never be lost. FAB2 uses a larger memory capacity
chip than FAB.
3. Exquisite and compact design
If you are looking to make your device delicate, FAB2 will be your best partner.
It only needs to occupy you
AF-10 Series: 71.6mm*90.4*57.6mm
AF-20 Series: 126.4mm*90.4*57.6mm
4. Free programming software
The free QUICKII programming software is an extremely friendly human-
machine programming interface.It not only can edit function charts, but also
can provide functions such as off-line simulation of your programs and on-line
monitoring of I/O status. It solves many inconveniences such as customer online
testing.
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FAB2 Intelligent Controller
5. Real-time clock function
The FAB2 has a clock-recording function that can run at any time you need, and
you can set up to 127 different time periods, especially for systems that require
time control.The timing is accurate to the second, and FAB2’s RTC precision
error is greatly improved to 20s/month compared with FAB, making your time
control more accurate.
6. Analog inputs
FAB2 can receive analog input except for switch input so as to complete the
control of temperature, humidity, pressure, flow, liquid level, etc., and can
monitor the analog value status of the PC through short distance or long distance.
And FAB2 simulation accuracy and FAB greatly improved to 10 (0.1v).
7. Security password lock function
FAB2 has absolute condentiality for the program you write. You can set your
own password before burning the program. You can modify the application only
after entering the correct password.When the AF-HMI panel enters the function
interface, it must enter the correct password and protect it with the * symbol.
8. Power indicator
FAB2 adds red power indicator to facilitate the customer to visually check
whether the machine is properly connected to the power supply.When customers
use FAB before, it is necessary to use a multimeter to test the voltage across the
power supply to determine whether the power supply is properly connected to
the customer, causing inconvenience to the customer.
9. Communication interface
In addition to downloading the communication port, FAB2 also adds two 485
ports to save the cost and space for customers directly. FAB2’s A1B1 interface
supports the standard MODBUS RTU protocol and can communicate with other
manufacturers’ branded touch screens and other devices.FAB2’s A2B2 interface
is used to communicate with our SH300 text display. A detailed description of
the communication interface is given chapter 4.
10. Communication protocol
In addition to the custom protocol for the download port, FAB2 adds the standard
MODBUS RTU protocol. The old FAB only supports custom protocols.
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Chapter II Installation and wiring
USER'S MANUAL
Chapter II Installation and wiring
2.1 Installation
2.1.1 Methods
FAB2 is small so it is suitable to be t inside panels or machinery.
The installation of FAB2 is extremely easy.
1.Use standard 35mm DIN rail mounting FAB2, as shown in Fig 2.1,
2.Use the screw mounting holes on FAB2 for direct mounting
Do not remove the AF-HMI while it is powered on. Otherwise it
may cause mechanical damage and even endanger the safety of the
operator. We recommend powering off and plugging the AF-HMI
panel.
2.1.2 Dimensions (unit:mm)
Fig 2.2 AF2-10 Series (mm)
Fig.2.1 Use stand and DIN rail for installation of FAB2
Screw mounting hole
Buckle at the bottom
35mm DIN rail
Screw mounting hole
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FAB2 Intelligent Controller
Fig. 2.3 AF2-20 Series (mm)
2.2 Wiring of FAB2
Screwdriver with a spade tip width of 3mm is needed for the wiring of FAB2
series. As for the cross section of a wire. The following two sizes are at choice:
※ 1×2.5mm2
※ 2×1.5mm2
2.2.1 Connection of power supply
1. For FAB2s like AF-10MR-A2 and AF-20MR-A2, its applicable power supply
is 100~240VAC, 50/60Hz. The grid voltage uctuation range is about 10%.
2. For FAB2s like AF-10MR-D2, AF-20MR-D2, AF-10MT-D2, AF-20MT-D2,
AF-10MT-GD2, AF-20MT-GD2, AF-10MT-E2, AF-20MT-E2, Its applicable
power supply voltage is DC12V-24V.
3. For FAB2s like AF-10MR-E2 and AF-20MR-E2, its applicable power supply
voltage is AC/DC12V-24V.
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Chapter II Installation and wiring
USER'S MANUAL
FAB2 series power wiring diagram is as shown in Fig 2.4 and Fig 2.5,
Fig 2.4 AC type Fig 2.5 DC Type
2.2.2 FAB2 Input Connection
FAB2 input can be either switch,such as on/off switches and photoelectric bafe
and sunshine switch etc.,or analog, such as pressure, temperature, humidity, ow
and so on. The specic requirements are as follows,
AF-10MR-A2
AF-20MR-A2
AF-10/20MR-D2
AF-10/20MT-D2
AF-10/20MT-GD2
AF-10MR-E2
AF-20MR-E2
AF-10MT-E2
AF-20MT-E2
Switch status 0 <AC40V <DC3.5V <AC/DC4.5V <DC3.5V
Input current <0.1mA <0.4mA <0.2mA <0.5mA
Switch status 1 AC85V-240V DC10V-24V AC/DC10-24V DC10V-24V
Input current <0.2mA <2.5mA <2mA <2.5mA
Proximity switch type with direct input 2-wire system/3-wire system/4-wire
Note:
1. Analog can be input into analog-receivable FAB2s like AF-10/20MR-D2, AF-
10/20MT-D2, AF-10/20MT-GD2 through all the input ports (I1-I6/I1-IC). As long as
the analog-related function blocks are used in the program, Its port is automatically set
to analog input. If in the program do not use the analog-related function blocks, its port
is automatically set to digit input.
2. The analog inputs require DC 0V~10V voltage signals, which are divided equally
in 0.1V increments. When you edit the program, all the block parameters related to the
analog inputs are based on the minimum increment of 0.1V.
3.When the input voltage is higher than DC10.0V, it can only be used as switch, not be
used as analog.
4.For digit input, when the switch state changes from 0 to 1, the time of the 1 state
must be greater than 50ms. When the switch state changes from 1 to 0, the 0 state must
also exist for more than 50ms.
LL+
NM
Demand
17

FAB2 Intelligent Controller
FAB2 input connection is shown as shown in Fig 2.6 and Fig 2.7 and Fig 2.8,
Fig 2.6 AC Type Fig 2.7 DC Type
Fig 2.8 DC Type (D/GD)
2.2.3 FAB2 output connection
AF-10MR-A2/AF-20MR-A2/AF-10MR-E2/AF-20MR-E2/AF-10MR-D2/AF-
20M R-D2 type FAB2 is the relay output, the relay’s contact to the power and
input is isolated.
AF-10MT-D2/AF-20MT-D2/AF-10MT-GD2/AF-20MT-GD2/AF-10MT-E2/AF-
20MT-E2 type FAB2 is the transistor output.
1. Requirements for the relay outputs
Various loads can be connected to the output of FAB2, such as: incandescent
lamps, uorescent lamps, motors, contactors, etc.The maximum output current
that FAB2 can provide is: non-inductive load 10A, inductive load 2A.
N M
LL+
Li Vi
AC0-240V DC0-240V
AC100-240V DC100-240V
M
L+
Vi
DC0V-10V
+DC10V
DC12V-24V
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Chapter II Installation and wiring
USER'S MANUAL
The connection is shown as shown in Fig 2.9,
Fig 2.9 Relay output
2.Requirements for the transistors outputs
The transistor is divided into D type and GD type
The load connected to FAB2 must have the following characteristics: When the
switch is ON(Q=1), the maximum current is 2A.
1) Type D connection is shown in Fig 2.10
Fig 2.10 Transistor Output(D type)
1."M" line should be connected to "M" of FAB2 power supply, and
the load should be directly conected the "L+" of the load power.
2.The load voltage should be less than DC80V.
DC
power supply
+
-
FAB2 M
AC/DC
power supply
19