Asa electronics Aps-201b Reference manual

Controller

Product Introductions

ASA ENTERPRISE CO.

2F., No.346, Sec. 6, Nanjing E. Rd.,

Neihu Dist.,Taipei City 114, Taiwan

Tel: +886-2-27900535

Fax: +886-2-27949952

Email: [email protected]

Website: www.asa-tool.com

APS-201B APS-301B

APS-351B APS-201A

APS-301A APM-301A

APS-331A APM-301B

APM-301C

Table of Content

■Special Thanks to our customer

Thank you for choosing our light and powerful electric screwdrivers. To ensure the tool fully utilizes its

maximum performance and extend its life, please read this manual before use.

-Table of Content-

General Safety Warnings ..................................................................................................... 03

Read before use ..................................................................................................................... 04

Declaration of Conformity CE/Service ............................................................................... 05

Product information ............................................................................................................. 06

Operation ............................................................................................................................... 07

Troubleshooting ………………………………………………………………………......... 12

Assembly Drawing/Parts List …………………………………………………...………… 13

General Safety Warnings

■General Safety Warnings

WARNING : Read all safety warnings and all instructions.

Failure to follow the warnings and instructions may result in electric shock, fire and/or

serious injury.

Save all warnings and instructions for future reference.

■Work area safety

-Keep work area clean and well lit. Cluttered or dark areas invite accidents.

-Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases

or dust. Power tools create sparks which may ignite the dust or fumes.

-Keep children and bystanders away while operating a power tool. Distractions can cause you to lose

control.

■Electrical safety

-Power tool plugs must match the outlet. Never modify the plug in any way. Unmodified plugs and

matching outlets will reduce risk of electric shock.

-Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.

There is an increased risk of electric shock if your body is earthed or grounded.

-Do not expose power tools to rain or wet conditions. Water entering a power tool/its adaptor will increase

the risk of electric shock.

-Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord

away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric

shock.

-When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord

suitable for outdoor use reduces the risk of electric shock.

-If operating a power tool in a damp location is unavoidable, use a residual current device (RCD)

protected supply for its adaptor. Use of an RCD reduces the risk of electric shock.

■Personal safety

-Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a

power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of

inattention while operating power tools may result in serious personal injury.

-Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source

and/or battery pack, picking up or carrying the tool.

-Carrying power tools with your finger on the switch or energizing power tools that have the switch on

invites accidents.

-Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to

a rotating part of the power tool may result in personal injury.

-Do not overreach. Keep proper footing and balance at all times. This enables better control of the power

tool in unexpected situations.

-Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from

moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

Read before use

Read before use:

■Please read the following notices before use:

‧Set-up Notice

-The controller should be used in dry place indoor without the presence of dust and iron grindings.

-The controller should be positioned on a stable surface to avoid falling caused by vibration.

-The controller should be kept away from high voltage sources and noise generating sources to avoid

electromagnetic interference.

-No objects should be placed on the top of the controller. Keep its surrounding clear to allow heat

dissipation.

‧Caution during the operation:

-Please use the power supply with AC circuit where overload relay is included.

-The plug of the power cord is attached with ground pin, which must be connected to the socket equipped

with ground circuit to avoid electric shock.

-The plug of the power cord must be tightly plugged into the socket.

-For plugging and withdrawing the connecting cord of the controller and the screwdriver, please hold the

plug, do not pull the cable to avoid short circuit of the internal cable.

-It is directional when you plug the connecting cord into the driver or the controller’s socket. You have to

insert it in powerfully when align with guiding point in the socket; then twist it to fix it on the driver or the

controller. Thus it will reduce the occurrence breakage of connecting cord due to drag. Use the knob to fix

the cable with the controller. Please see the picture below:

-Please do not suddenly switch between forward and reverse when the electric screwdriver is in operation.

-Please use the electric screwdriver with under 80% of the rated maximum torque to avoid inaccurate clutch

escape (The rate maximum torque may vary with the flexibility of the fastened object). If you need to use

over 80% of the rated maximum torque, please be advised to use the screwdriver with higher torque.

‧Safety notice

-If notice smog, smell anything unusual, or hear any unusual noise from the controller, please stop using to

avoid any hazard. Turn off the power immediately and contact your nearest sales agent after no more smog

is found.

-Keep the two-stage switch in OFF position when the controller is not in use. Pull out the plug from the

power source socket when the controller is not in use for a longer period.

-Our controller is for ASAelectric screwdriver use only. Do not use it with other tools to avoid any hazard.

Declaration of Conformity CE/Service

■Declaration of Conformity CE

We (ASA Enterprise Corporation) declare under our sole responsibility that the products controller

described under this manual are in conformity with the following Directives/ or standardization

documents: Low Voltage Directive 2014/35/EU and EMC Directive 2014/30/EU.

■Service

Have your controller serviced by a qualified repair person using only identical replacement parts. This

will ensure that the safety of the controller is maintained.

■Warranty

We offer one-year free repair service with this product. The warranty is valid for one year from the date of

purchase entered on the Product Information Form. Please note that this warranty policy does not apply to

the circumstances listed below and we will charge for repair or labor cost if necessary.

-Normal damage to the spare parts: relay (Switch or brake circuit).

-Improper use of the electric screwdriver may cause internal discontinuity between the two ends

(3P-3P/5P-5P/6P-6P) of the connector cord.

-The unit was not plugged to designated power source.

-Improper use or attempt to repair unit by user.

-Out of the warranty period or the user cannot present the manual.

Product Information

■Feature

-Universal power source: It is suitable for any power source ranges between 100-240VAC 50/60Hz.

-Stepless control: output stepless control and constant voltage makes the assembly of light, thin, short, and

small works more efficient and they are key features electron industry pursues after. The smaller the

screw, the higher locking and tightening is required. With this function, it can satisfied the requirements

of high precision and low inertia in both long and short screws fastening.

-Soft start: There is 0-1 sec. soft-start function inside the power supply. The speed of fastening will

gradually change from slow to fast motion during the operation. This lowers the risk of screw shaking

when fastening. (Corresponding model:APS-301B、APS-351B、APM-301B、APM-301C).

■Specification

Mode

lItem APS-201A APS-201B APS-301A APS-331A APS-301B APS-351B APM-301A APM-301B APM-301C

Input Voltage

(VAC) 100~240V 、50/60Hz

Output Voltage

(VDC) 9-19 V 20-30 V 20-33 V 20-30 V 25-35 V 20-30 V

Soft-start (sec) N/A N/A N/A 0 – 1 sec 0 – 1 sec N/A 0 – 1 sec 0 – 1 sec

Output Voltage

setting Stepless Control

Output Pin 5pin 5pin 3pin 5pin 5pin 5pin 5pin 6pin

Internal Signal

Output Switch-on/Brake No-Voltage contact

signal N/A Switch-on/Brake No-Voltage contact signal

External Signal

Output Switch-on Signal N/A Switch-on Signal

No. of

Screwdriver/power

supply 1 piece

Power (W) 38 W 60 W 56.1 W 60 W 59.5 W 75 W

Applicable Electric

Screwdriver models

BS-S050

BS-S100

BS-100

ASA-S1000M

BS-100F

BS-200

BS-250

BS-300

BS-400

BS-450

BS-2000

BS-3000

BS-4000

BS-4000F

BS-6000

BS-6500

AS-3636

AS-4636

AS-6636

ASA-S1000M

ASA-S2000M

ASA-S2500M

ASA-2000/S

ASA-3000/S

ASA-4000/S

ASA-4500/S

BS-6800 ASA-7000/PS

ASA-8000/PS

ASA-6000/PS

ASA-6500/PS

ASA-6800/PS

ASA-7500/PS

Dimension (mm) 164X64X42 mm 172X84X46 mm

Weight (g) 300 g 380 g

AC cable length (M) 1.8 M

Safety Standards CB,CE,UL(CUL),FCC,KC,ROHS,REACH

Accessories Small screwdriver, 2P/4P socket terminal 1 pieces, and AC cable

Operation

■Parts and functions

‧Speed setting

Turn the speed-setting screw through the hole on the side of the power supply with the small screw driver

(standard accessory).

-Turn clockwise 010 on the scale to increase the speed.

-Turn counter-clockwise 100 on the scale to lower down the speed.

APS-Series APM-Series

‧Soft-start setting (APS-301B /APS-351B /APM-301B/APM-301C ONLY)

Change the two-stage switch on the side of the power supply by hand.

-Switch to SLOW mode 0 1 sec. The speed gradually increases from slow to constant faster speed.

-Switch to FAST mode 0 0 sec. Constant speed without change.

Operation

‧Power setting andAC input socket (C13 specification)

-The input voltage of our power supply is ranged between 100-240VAC, 50/60 Hz. Please make sure you

use the correct voltage to avoid any damage to the power supply.

-Connect one side of the cable to the AC power socket and the other side to the AC input socket (C13

specification).

-Change the two-stage switch on the side of the power supply by hand.

On mode, the power supply will be switched on.

Off mode, the power supply will be switched off.

Two-stage Switch Top of the Power Supply AC input socket (C13 specification)

Operation

‧Indicator Light

Model

Item

APS-201A APS-201B APS-301A APS-331A APS-301B APS-351B APM-301

A APM-301

B APM-301

Switch-on ◎

After

switch on,

flash

orange

light three

times,

then turn

to green

light.

◎ ◎ ◎◎◎◎◎◎

Green

light

Brakes

light

No DC

voltage

output ◎◎◎◎◎◎◎◎◎

short

circuit

protection

◎◎◎◎◎◎◎◎◎

Flashin

g green Over

power

protection

◎◎◎◎◎◎◎◎◎

Red

light Brakes ◎◎◎◎◎◎◎◎

Flashin

g red

heating

protection

(temperat

ure set at

85~90℃)

◎◎

Indicator light

Operation

‧Output (DC) Plug

-Provide power to the electric screwdriver.

-Plug specification

Bottom of the Power Supply 3P connection 5P connection 6P connection

‧OUTPUT-A: Signal output terminal (see picture 1)

-A3 & A4: Switch on signal output. A3 and A4 will export no-voltage conduct signal when the electric

screwdriver switched on.

-A1 & A2: Shut-off signal output. When the electric screwdriver has reached its set torque and stopped,

no-voltage signal will be exported.

Picture1 Picture2

No-voltage conduct signal

high voltage specification: DC24V/400mA

Operation

‧JP-A: External controller use terminal

-The connection instruction between the power supply and the automation equipment of APS-201/

301/351B、APM-301B/C (Except for APS-201A/APS-301A/APM-301A): Connect H1 to H2. You can

use external controller to control (see picture 2). This connection guideline is for automation ONLY.

-The connection instruction between the power supply and the automation equipment (for APS-201A/

APS-301A/APM-301A): JP-A can control by external controller.

-A5、A6: Start signal for automation ONLY. Keep press lever button (except

APS-201A/APS-301A/APM-301A). Use the external controller to control the conduction and

non-conduction between the power supply and the electric screwdriver. (Only for Forward.)

Picture1 Picture2

‧Screw hole for the assembly of the power supply and the balancer

-There are screw holes at the bottom of the power supply which you can combine the power supply with

our SB-series balancer (optional accessory) and the fixed board. Please follow the instruction below:

Controlle

Fixed board

55x46x5mm

Screw M3.5x10mm

Back of the Balancer

Screw M4x7mm

Troubleshooting

■Troubleshooting

If the screwdriver does not work properly, follow the check-list below to examine your screwdriver. If

none of the following points apply to the problems you encountered, do not open the unit and contact your

local sales agent immediately for further guidance.

‧The screwdriver is out of operation

-Please check whether the power plug is correctly and tightly plugged into the designated power source.

-Please check whether there is designated DC voltage between 5P-5P or 6P-6P terminal block needle NO:

1“-” potential, NO. 4“+” potential, 3P-3P needle NO.1 “+” potential, and No.3 “-“ potential.

-Caution: If the screwdriver is 6-pin output in design, needle No. 3 and needle NO. 5 should be

conductive. After you turn on the relay inside the screwdriver, you are able to measure the output

voltage.

-Please check whether the connection wire plug of 3P-3P, 5P-5P, and 6P-6P is broken. If yes, please

replace it with a new connection wire or a new plug. (This problem usually occurs to the plug which

connects to the screwdriver.)

-APS series : The power supply is designed with electric braking system. If you notice this problem,