Gemo DT 104 A Series User manual

FOAM HOT STAMP
PRESS MACHINE
USER MANUAL
ABSOLUTELY
READ BEFORE
USING THE MACHINE

SAFETY INSTRUCTIONS
Before using the machine
Operator should read the following precautions and recommendations
1. Read and understand the operation manual and all safety labels before operating this machine.
2. This product should only be used for the purpose and manner for which it was designed.
3. Protect the press machine from liquid contact to reduce the risk of electric shock.
4. When an electrical problem is accured first power off the machine.
5. Avoid contact directly to hot surfaces.
This may cause severe burns and injuries.
6. Never use the machine for other materials than Eps and Xps foams.
7. Do not allow anyone to use the machine except as authorized user.
8. Use separate cable and fuse for Hot Press to reduce overload of the same electrical wiring.
9. Pressing of the product on the hot press machine for a long time may cause fire.
10. Before pressing check that there are no extraneous matter on the surface to be pressed.
11. ABSOLUTELY Never control the mold temperature by hand!!
12. In case of malfunction of the machine please contact the company authorities
first.

CONTENT SCHEME
1. Pressure indicator
2. Pressure Regulator
3. Emergency stop button
4. S1 ( Start 1) Button
5. 1st Zone Heat Control Device
6. 2nd Zone Heat Control Device
7. 3rd Zone Heat Control Device
8. Press Time Timer
9. S2 ( Start 2) Button
10. Manual / Automatic selector
11.Fan Manual Opening Selector

SWITCH ON and SWITCH OFF
Main switch as seen above switches on/off the main energy of the machine.
1380 Volt 3 Phases 20 Amper 4*6 mm NYA - NYAF
24 - 8 Bar Air Inlet 8 Air Hose

OPERATION OF THE MACHINE
1 . Check air and electrical connection
2. Make sure that the mold is properly connected.
3. Adjust the back gauge to the ideal dimension in your pattern.
4. Set the temperature setting to the appropriate set point by the method described in the relevant
section.
Appropriate heat may vary depending on weather conditions material density and pattern pattern.
Average Heat Value: 160 C Celsius Degree.
5. Take the machine to automatic mode.
6. Set the pressing time.. The press time is 5 seconds on average. The time may vary depending
on the set temperature and the model.
7. Align the styrofoam as keeping up the the surface that will be pressed.
8. Then press the S1 and S2 buttons simultaneously to start the machine.
The mold goes down and presses during the set time and the press mold will be automatically pulled
up at the end of the period.
In general the styrofoam may adhere to the surface in the first few usages.
When the press continues the adhesion condition will disappear automatically.
In addition silicone based mold release agents can be used to prevent styrofoam stick to the
surface.
Mold release sprays ;
Best mould release KA-2000
Burtech BRT-250
LOCTITE LB 8021

ADJUSTING THE HEAT
Three independent Gemo DT 104 A Series PID controlled heat control
devices have been used in Masterpress Jambs Pattern Machine.
Hold the SET button for 3 seconds to adjust the temperature.At the end of the time, the red PV value
in the top row starts to flash.Set the desired value b the up and down ke .Then press the SET
button again to set the the desired value.
The green values Sv at the bottom show the current temperature value.

Phys cal D mens ons and Features
Machine Weight : 650 KG ( No Mold)
Mold D mens ons

Electr cal D agram and Features

ATTENTION
It is Dangerous to Intervene other than Authorized Persons
ATTENTION
Electrical Voltage causes sudden deaths and serious injuries.
Pac Makina Otomasyon Ltd. Şti.
. Cadde No:1/N Estim Kısıköy Menderes İZMİR
[phone]
www.pac-cnc.com pacmaki[email protected]