ASG X-PAQ ASG-NW2500 User manual

ASG-NW2500 Network Module
ACOP / EtherNet/IPTM / ToolsNet
User Guide
Version 1.0.3
May, 2018
Document NW2500-1 EN
Original Instructions

ASG Precision Fastening ASG-NW2500 User Guide
Version 1.0.3
Release: June, 2017
Updated: May, 2018
ASG-NW2500 Firmware Level v4.0.5+
To download the latest version of this manual visit:
www.asg-jergens.com
ASG Precision Fastening
[phone]
15700 S. Waterloo Rd.
Cleveland, OH 44110
USA
© 2018 Jergens Inc.
All Rights Reserved
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Table of Contents
Safety Precautions........................................................................................................................... 4
Introduction..................................................................................................................................... 7
Quick Start Guide ........................................................................................................................... 7
Overview......................................................................................................................................... 9
Device Connectivity........................................................................................................................ 9
Network Human-Machine Interface (HMI).................................................................................. 10
ACOP functionality ...................................................................................................................... 22
EtherNet/IPTM functionality.......................................................................................................... 25
Bar Codes (ACOP Communication Only) .................................................................................... 30
Serial Printer ................................................................................................................................. 34
USB Data Management ................................................................................................................ 35
Service and Warranty.................................................................................................................... 37
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Safety Precautions
Be sure to read all instructions and precautions contained in this manual, failure to
do so may result in personal injury and/or damage to tooling and components.
DAMAGE REQUIRING SERVICE – Unplug this product from the wall
outlet and request servicing by qualified service personnel under the following
conditions:
•If liquid has been spilled onto the enclosure of the unit.
•If the product does not function normally by following the instructions in
the User Guide. Adjust only those controls that are covered by the operating
instructions. Improper adjustment of the controls may result in damage and
will often require rework by a qualified technician to restore the product to its
normal operation.
•If the product has been damaged in any way.
•When the unit displays a negative, distinct change in performance.
Do not operate or plug in the controller/system with wet hands or in wet
environments. Failure to observe this may result in injury due to electric shock.
Do not operate this equipment from any power source other than that delivered by
the ASG-CT2500 itself.
Ensure the ASG-CT2500 is properly plugged in to a grounded electrical
receptacle. Do not remove the ground pin or use any adapter plugs.
POWER CORD PROTECTION – The power supply cord for the ASG-
CT2500 acts as the main-disconnect. It should be routed or installed in such a
matter to protect it from being walked on or pinched. The unit should be
powered down completely before connecting or disconnecting the power cable.
The power cord should be removed before moving the unit. The power cord must be placed
near an easily accessible unobstructed socket outlet.
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Do not use any part of the system (tool, cable, or controller) for anything other
than its specified application. Use of the system or its components for unintended
applications could result in injury to the operator, failure of the system, and could
void the warranty.
CLEANING – If it should become necessary to clean this equipment,
disconnect the unit from its power source first. Do not use liquid cleaners,
aerosols, abrasive pads, scouring powders or solvents, such as benzene or alcohol.
Use a soft cloth lightly moistened with a mild detergent solution. Ensure the
surface cleaned is fully dry before reconnecting power.
Never modify or disassemble any component of the system. Modification or
disassembly of the system could result in injury and void the warranty.
Always shut down the equipment and disconnect from all power sources prior to
changing or servicing equipment. Failure to do so could in injury or damage to the
equipment.
Always use safety glasses when using electrical assembly tools.
Do not wear loose clothing, dangling jewelry, or loose unbraided long hair
when operating this tool. A risk of entanglement is possible that may result in
minor injury to the Operator.
Keep work area clear of clutter and distractions that may cause the operator to
lose control of the tool or the components.
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CAUTION – Do not use this tool if you are ill, on
medication that is known to cause hand-eye coordination
problems, under the influence of alcohol, illegal drugs or
other impairing substances, or suffering from depression.
This includes over-the-counter medications if they cause
drowsiness, impaired judgment, or diminished physical
skills. Consult with your management and advise them of
your condition.
Do not operate this equipment without all guards and covers in place.
WATER AND MOISTURE – Do not place containers with liquids such as coffee,
water, sodas, etc. on this unit. Do not operate this unit in a wet environment.
Electronics Disposal - Must be recycled as required by local environmental law –
do not dispose of by adding to the Municipal waste stream.
Metal/Other Parts of the System - Must be recycled as required by local
environmental law.
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Introduction
The ASG-NW2500 module is an add-on accessory to the ASG-CT2500 X-PAQTM controller. It
allows for the real-time export of a fastener’s rundown torque/angle data through ACOP (Open
Protocol) or EtherNet/IPTM (EIP) formats. It also allows for communication using Atlas Copco
ToolsNet software.
Quick Start Guide
Installation
Remove the protective cover from the X-PAQTM controller top plate to expose the 9-pin
connector.
Align the 9-pin port of the ASG-NW2500 to the mating port on the top of the X-PAQTM
controller, connect, and tighten 4 screws.
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Setup
1. The ASG-NW2500 requires a static IP address for the network, it is not DHCP compatible.
Obtain the following network address information from your network administrator to
program into the module. This should include:
a. IP Address
b. Subnet Mask
c. Gateway
2. Connect the power cable and Ethernet cable (RJ45 connector) to the ASG-NW2500.
3. Power up the X-PAQTM.
Network Configuration
4. On the network user interface, press ENT to go to the setup menu.
5. The unit will prompt you for a password. The default password is “0104”.
6. The first entry of the programming menu is the “IP Address”. Press ENT to change the
address.
7. Using the arrow keys, input the address provided by your network administrator and press
ENT to save the new address.
8. Press down to go to the “Subnet Mask”. Enter the mask provided by your network
administrator using the same process as the IP Address.
9. From the “Subnet Mask” entry of the setup menu, press down to go to the “Gateway”. Enter
the gateway provided by your network administrator using the same process as the IP
Address.
At this point, you should be able to connect to and use your X-PAQTM with the ASG-NW2500.
Dimensions
Dimensions are in inches.
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Overview
The ASG-NW2500 is a network card that provides network connectivity to a plant floor control
network using the Atlas Copco Open Protocol (ACOP), EtherNet/IPTM, and ToolsNet. This card
adds an additional human-machine interface (LCD display and keypad) and several additional
connectors used to attach to the network or other devices.
Device Connectivity
USB Port
A USB port is provided so the ASG-NW2500 can
connect to a USB barcode reader or a USB drive to
download new firmware or upload log data.
Network Connector (RJ45)
The Ethernet port is used to transmit and receive
TCP/IP messages in one of the above mentioned
protocols.
Serial Printer/Serial ACOP
Communication
A female DSUB9 connector is provided so that this
unit can be connected to a serial
printer. A result string is sent
out of this port each time a
fastening event occurs. This
port may also be used to make
serial ACOP connections.
Bar Code Reader
A male DSUB9 connector is
provided for the ASG-NW2500
to communicate with a serial
bar-code reader. Further
information about the bar codes
supported by the ASG-NW2500 is later in the
manual.
PINOUT
2 – RX
3 – TX
5 – GND
PINOUT
2 – TX
3 – RX
5 – GND
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Network Human-Machine Interface (HMI)
The majority of all settings and programming for the ASG-NW2500 is accomplished through the
6 buttons on the HMI.
Arrow Keys
Used to navigate between menu choices and
character fields and to toggle between
programmed options.
ENT Key
Used to select a menu option or save a
program change within a menu.
ESC Key
Used to return to a previous menu level.
During startup, the HMI will display the firmware version of the network controller in the ASG-
NW2500. After that, the display will go into Operating Mode.
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