ASG X-PAQ ASG-NW2500 User manual

ASG-NW2500 Network Module
ACOP / EtherNet/IPTM / ToolsNet
User Guide
Version 1.0.3
May, 2018
Document NW2500-1 EN
Original Instructions

ASG Precision Fastening ASG-NW2500 User Guide
Version 1.0.3
Release: June, 2017
Updated: May, 2018
ASG-NW2500 Firmware Level v4.0.5+
To download the latest version of this manual visit:
www.asg-jergens.com
ASG Precision Fastening
[phone]
15700 S. Waterloo Rd.
Cleveland, OH 44110
USA
© 2018 Jergens Inc.
All Rights Reserved
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Table of Contents
Safety Precautions........................................................................................................................... 4
Introduction..................................................................................................................................... 7
Quick Start Guide ........................................................................................................................... 7
Overview......................................................................................................................................... 9
Device Connectivity........................................................................................................................ 9
Network Human-Machine Interface (HMI).................................................................................. 10
ACOP functionality ...................................................................................................................... 22
EtherNet/IPTM functionality.......................................................................................................... 25
Bar Codes (ACOP Communication Only) .................................................................................... 30
Serial Printer ................................................................................................................................. 34
USB Data Management ................................................................................................................ 35
Service and Warranty.................................................................................................................... 37
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Safety Precautions
Be sure to read all instructions and precautions contained in this manual, failure to
do so may result in personal injury and/or damage to tooling and components.
DAMAGE REQUIRING SERVICE – Unplug this product from the wall
outlet and request servicing by qualified service personnel under the following
conditions:
•If liquid has been spilled onto the enclosure of the unit.
•If the product does not function normally by following the instructions in
the User Guide. Adjust only those controls that are covered by the operating
instructions. Improper adjustment of the controls may result in damage and
will often require rework by a qualified technician to restore the product to its
normal operation.
•If the product has been damaged in any way.
•When the unit displays a negative, distinct change in performance.
Do not operate or plug in the controller/system with wet hands or in wet
environments. Failure to observe this may result in injury due to electric shock.
Do not operate this equipment from any power source other than that delivered by
the ASG-CT2500 itself.
Ensure the ASG-CT2500 is properly plugged in to a grounded electrical
receptacle. Do not remove the ground pin or use any adapter plugs.
POWER CORD PROTECTION – The power supply cord for the ASG-
CT2500 acts as the main-disconnect. It should be routed or installed in such a
matter to protect it from being walked on or pinched. The unit should be
powered down completely before connecting or disconnecting the power cable.
The power cord should be removed before moving the unit. The power cord must be placed
near an easily accessible unobstructed socket outlet.
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Do not use any part of the system (tool, cable, or controller) for anything other
than its specified application. Use of the system or its components for unintended
applications could result in injury to the operator, failure of the system, and could
void the warranty.
CLEANING – If it should become necessary to clean this equipment,
disconnect the unit from its power source first. Do not use liquid cleaners,
aerosols, abrasive pads, scouring powders or solvents, such as benzene or alcohol.
Use a soft cloth lightly moistened with a mild detergent solution. Ensure the
surface cleaned is fully dry before reconnecting power.
Never modify or disassemble any component of the system. Modification or
disassembly of the system could result in injury and void the warranty.
Always shut down the equipment and disconnect from all power sources prior to
changing or servicing equipment. Failure to do so could in injury or damage to the
equipment.
Always use safety glasses when using electrical assembly tools.
Do not wear loose clothing, dangling jewelry, or loose unbraided long hair
when operating this tool. A risk of entanglement is possible that may result in
minor injury to the Operator.
Keep work area clear of clutter and distractions that may cause the operator to
lose control of the tool or the components.
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CAUTION – Do not use this tool if you are ill, on
medication that is known to cause hand-eye coordination
problems, under the influence of alcohol, illegal drugs or
other impairing substances, or suffering from depression.
This includes over-the-counter medications if they cause
drowsiness, impaired judgment, or diminished physical
skills. Consult with your management and advise them of
your condition.
Do not operate this equipment without all guards and covers in place.
WATER AND MOISTURE – Do not place containers with liquids such as coffee,
water, sodas, etc. on this unit. Do not operate this unit in a wet environment.
Electronics Disposal - Must be recycled as required by local environmental law –
do not dispose of by adding to the Municipal waste stream.
Metal/Other Parts of the System - Must be recycled as required by local
environmental law.
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Introduction
The ASG-NW2500 module is an add-on accessory to the ASG-CT2500 X-PAQTM controller. It
allows for the real-time export of a fastener’s rundown torque/angle data through ACOP (Open
Protocol) or EtherNet/IPTM (EIP) formats. It also allows for communication using Atlas Copco
ToolsNet software.
Quick Start Guide
Installation
Remove the protective cover from the X-PAQTM controller top plate to expose the 9-pin
connector.
Align the 9-pin port of the ASG-NW2500 to the mating port on the top of the X-PAQTM
controller, connect, and tighten 4 screws.
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Setup
1. The ASG-NW2500 requires a static IP address for the network, it is not DHCP compatible.
Obtain the following network address information from your network administrator to
program into the module. This should include:
a. IP Address
b. Subnet Mask
c. Gateway
2. Connect the power cable and Ethernet cable (RJ45 connector) to the ASG-NW2500.
3. Power up the X-PAQTM.
Network Configuration
4. On the network user interface, press ENT to go to the setup menu.
5. The unit will prompt you for a password. The default password is “0104”.
6. The first entry of the programming menu is the “IP Address”. Press ENT to change the
address.
7. Using the arrow keys, input the address provided by your network administrator and press
ENT to save the new address.
8. Press down to go to the “Subnet Mask”. Enter the mask provided by your network
administrator using the same process as the IP Address.
9. From the “Subnet Mask” entry of the setup menu, press down to go to the “Gateway”. Enter
the gateway provided by your network administrator using the same process as the IP
Address.
At this point, you should be able to connect to and use your X-PAQTM with the ASG-NW2500.
Dimensions
Dimensions are in inches.
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Overview
The ASG-NW2500 is a network card that provides network connectivity to a plant floor control
network using the Atlas Copco Open Protocol (ACOP), EtherNet/IPTM, and ToolsNet. This card
adds an additional human-machine interface (LCD display and keypad) and several additional
connectors used to attach to the network or other devices.
Device Connectivity
USB Port
A USB port is provided so the ASG-NW2500 can
connect to a USB barcode reader or a USB drive to
download new firmware or upload log data.
Network Connector (RJ45)
The Ethernet port is used to transmit and receive
TCP/IP messages in one of the above mentioned
protocols.
Serial Printer/Serial ACOP
Communication
A female DSUB9 connector is provided so that this
unit can be connected to a serial
printer. A result string is sent
out of this port each time a
fastening event occurs. This
port may also be used to make
serial ACOP connections.
Bar Code Reader
A male DSUB9 connector is
provided for the ASG-NW2500
to communicate with a serial
bar-code reader. Further
information about the bar codes
supported by the ASG-NW2500 is later in the
manual.
PINOUT
2 – RX
3 – TX
5 – GND
PINOUT
2 – TX
3 – RX
5 – GND
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Network Human-Machine Interface (HMI)
The majority of all settings and programming for the ASG-NW2500 is accomplished through the
6 buttons on the HMI.
Arrow Keys
Used to navigate between menu choices and
character fields and to toggle between
programmed options.
ENT Key
Used to select a menu option or save a
program change within a menu.
ESC Key
Used to return to a previous menu level.
During startup, the HMI will display the firmware version of the network controller in the ASG-
NW2500. After that, the display will go into Operating Mode.
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Operating Mode
In Operating Mode, the HMI will show the current operating status of the unit. To cycle through
the various pieces of status information, use the up/down or left/right arrows on the HMI.
Unit IP Address
The default information shown on the HMI is the
unit’s IP address. This will correspond to the value
entered during setup, as described in the Quick Start
Guide earlier in this document. This is the address the
plant control system needs to use to communicate with
this unit.
ACOP Task
This screen shows the currently active task number.
This number should also appear on the X-PAQTM as
the selected task.
ACOP Job
This screen shows the information about the currently active job if one is running.
If no job is running, the screen shows “No
active job”.
If a job is running, the screen will show:
J=07 S=01 T=03
where J is the active job number, S is the
step number within the job, and T is the task
number for that step.
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Active Connection Information
Operating mode will also show the information about
any active network connections. If no connections
exist, the unit will show “No active connections”.
Each connection will show the IP address of the
connected client and some information that depends
on the protocol of network connection.
ACOP
ACOP connections show the last MID
received.
EtherNet/IPTM
EtherNet/IPTM connections show the
connection points uses by the connection.
Depending on the client, an EtherNet/IPTM
connection may have an additional active
connection for the control operations. This extra connection will be shown with simply a
session id.
Setup Mode
To enter the Setup Mode from Operating Mode, press ENT and enter the password for the unit.
The default password is “0104”. Once at the setup menu, cycle through the various menu
options using the up and down arrows.
Pressing ENT will go to the editing screen for the selected option. Pressing ESC will return to
Operating Mode.
When in an editing screen, the arrow keys are used to enter the information. Screens that require
you to enter a multi-digit or character value will use the up and down arrow keys to cycle
through values for that digit or character and left and right arrow keys to move from character to
character. Screens with a fixed set of options will use any of the arrow keys to cycle through the
options. Some screens with a single number value will use the up or down arrows to add or
subtract 1 and right or left arrows to add or subtract 10. For all screens, pressing ENT will save
the entered value and pressing ESC will return to the Setup Menu without changing the value.
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IP Address
This menu selects the IP address used by the ASG-
NW2500. Ask your network administrator for the
correct value for this setting. Each unit in the same
network should have a unique IP address.
Subnet Mask
This menu determines the subnet mask used by the
ASG-NW2500. Ask your network administrator for
the correct value for this setting. All units in the
same network will generally have the same subnet
mask.
Gateway
This menu determines the gateway address used by
the ASG-NW2500. Ask your network administrator
for the correct value for this setting. All units in the
same network will generally have the same gateway
address.
MAC Address
This menu displays the unique MAC address issued
to the ASG-NW2500.
Control Name
This menu sets the 25 character Controller Name
reported by the ASG-NW2500 in ACOP result
messages. Letters, numbers, and some special
characters (_, -, .) are allowed. You may also set the
controller name with a bar code command (03).
Note: This is not the same value as the Controller Name that is programmable inside the X-PAQTM
Controller.
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Serial Printer
This menu determines the baud rate of the serial
printer, and if the ASG-NW2500 makes ACOP
communications over serial, the baud rate of those
communications. The available selections are 9600,
19200, 38400, 57600, and 115200 baud rates.
See section later in this document for output format and example.
Note: When the serial printer is set to “OFF”, the ACOP connections will operate at 9600 baud.
Serial Print Format
This menu determines the format of the data sent out
through the serial printer port. Options are ‘None’,
‘Line’, and ‘CSV’.
See section later in this document for output format
examples.
Note: When the serial printer format is set to “None”, no data will be transmitted from the
RS-232 port.
Bar Code Reader
This menu determines the baud rate of the serial bar
code reader. The available selections are 9600,
19200, 38400, 57600, and 115200 baud rate.
Edit Password
This menu allows you to change the password
required to enter Setup Mode. Be sure to remember
the password entered or you will not be able to
configure the device through the HMI.
Pick Task
This menu allows you to select a task. You may
also select tasks with a bar code (11) or ACOP (MID
0018) command.
Note: See the section “Mapping of ACOP commands
to X-PAQTM Inputs” later in this document for X-PAQTM setup requirements to execute this
function.
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Task Max
This menu allows you to select the maximum task
number accepted from ACOP or barcodes. This
option should be set to match the number of tasks in
the X-PAQ (Default setting: 63).
Pick Job
This menu allows you to begin a pre-defined job.
Jobs are defined using the X-PAQTM ACOP Manager
PC Application. You may also select jobs with a bar
code (05) or ACOP (MID 0038) command.
Note: Task selection input programming on X-PAQTM controller required. See “Mapping of
ACOP commands to X-PAQTM Inputs” later in this document for X-PAQTM setup requirements to
execute this function.
Edit Tool SERNUM
This menu sets the 14 digit tool serial number that is
reported by the ASG-NW2500 in ACOP messages.
Letters, numbers, and some special characters (_, -, .)
are allowed.
Note: This field has no relation to the serial number programmed into the connected ASG-
SD2500 tool.
Reset Defaults
This menu allows you to return some or all portions of
the device to the factory defaults. Once started, this
operation cannot be undone.
The options for this menu are:
•All – Resets all information in the device.
•Configuration – Resets only the configuration options set up by the setup menu. You will
have to reassign the unit’s network information before you can connect to the unit again.
•Jobs – Erases all jobs stored in the unit.
•Tasks & Jobs – Erases all tasks and jobs stored in the unit. Since jobs depend strongly on the
tasks, there is not an option to erase only tasks.
•Events – Erases all stored tightening results and event log entries.
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Edit Unit SERNUM
This menu sets the 10 digit controller serial number
that is reported by the ASG-NW2500 in ACOP result
messages. Letters, numbers, and some special
characters (_, -, .) are allowed.
Note: This field has no relation to the serial number programmed into the connected ASG-
SD2500 tool.
ACOP Setup
This menu goes to the submenu for setting up ACOP
settings.
Press ENT to enter this sub-menu and configure
ACOP-specific settings.
Port Number
This menu selects the TCP port number used for
ACOP network connections. The ASG-NW2500 is
set to the port recommended in the protocol
specification by default. All units in the same network
will generally have the same port number.
Only change this value if you are certain your network uses another port.
Default: 4545
Range: 0 to 65535
Message Timeout
This menu determines the number of seconds
between retries for a subscription notification. If no
response to a notification is received after the
specified time, the notification will be sent up to the
specified number of retries (see Resend Attempts below). If the number of retries completes
without a response, the notification failed and the network connection will be closed.
Default: 10
Range: 1 to 30
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Resend Attempts
This menu determines how many times the ASG-
NW2500 will send a subscription notification. If no
response to a notification is received after the
specified number of tries, the notification failed and
the network connection will be closed.
Default: 3
Range: 1 to 10
Keep Alive
This menu determines how long (in seconds) the
ASG-NW2500 will keep a connection open without
any data transmissions. If this value is set to 0, the
connection will never be closed due to inactivity
(unless No Msg Timeout is used). Most control systems should have an option to send the MID
9999 Keep Alive packet.
Default: 30
Range: 0 to 7200
Recommendation: Set the Keep Alive on the ASG-NW2500 to at least twice the period at which
the control system sends the keep alive packet to ensure a single missed packet does not cause a
connection to be dropped.
Xmit Rev/Space
This menu determines if spaces are sent in the
revision portion of a MID command or response when
possible. As per the specification, this option will
only affect commands sent with revision #1; any
revision other than #1 will always be left as a number in the command string.
This option does not affect how the ASG-NW2500 interprets data from another device. Other
devices may send spaces or 001 for commands with revision #1 regardless of this option.
Similarly, most devices should not be affected by this option, but it is provided in case a device
requires one way or the other.
Default: Rev
Values: Rev, Space
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OP Cmd Enable
This menu allows you to enable or disable “Open
Protocol commands”, which are a subset of the full
list of supported commands. Effectively, disabling
the Open Protocol commands makes the unit read-
only from the ACOP network perspective. The full list of commands that are disabled by this
option can be seen in section 4.4 of the Atlas Copco Open Protocol specification.
Default: Yes
Values: No, Yes
Cell ID
This menu sets the 4 digit Cell ID reported by the
ASG-NW2500 in ACOP result messages. Only
numbers (0-9) are allowed. You may also set the
controller cell ID with a bar code command (01).
Default: 0
Range: 0 to 9999
Channel ID
This menu sets the 2 digit Channel ID reported by the
ASG-NW2500 in ACOP result messages. Only
numbers (0-9) are allowed. You may also set the
controller channel ID with a bar code command (02).
Default: 0
Range: 0 to 99
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ToolsNet Setup
Enabled/Disabled
This setting determines if the ASG-NW2500 will
attempt to establish a ToolsNet connection. Unlike
the other supported network protocols, ToolsNet
requires the controller to establish connections. Since
the ASG-NW2500 will repeatedly make network requests to attempt to establish a network
connection to the ToolsNet server, you should only enable ToolsNet if you have a server set up
in the network.
Default: Disabled
Values: Disabled, Enabled
PIM Address
This setting controls the IP address the ASG-NW2500
will use to establish a ToolsNet connection.
Default: 192.168.1.66
PIM Port
This setting controls the port the ASG-NW2500 will
use to establish a ToolsNet connection at the PIM
server address.
Default: 6575
Range: 0 to 65535
PIM Retry Inter
This setting controls how long the ASG-NW2500 will
wait after a failed attempt to establish a ToolsNet
connection before it makes another connection
attempt.
Default: 60 seconds
Range: 0 to 3600 seconds
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Result Timeout
This setting controls how long the ASG-NW2500 will
wait for a response from the ToolsNet server when
sending a tightening or keep alive packet. If no
response is received within the specified result
timeout, the ASG-NW2500 will try again, up to the specified number of retries.
Default: 5 seconds
Range: 0 to 60 seconds
If no response is received after all retries, the ToolsNet connection is considered broken and will
have to be re-established.
Keep Alive
This setting controls how often the ASG-NW2500
will send a keep alive packet to the ToolsNet server if
no other packets are being sent. When set to 0, the
ASG-NW2500 does not send keep alive packets.
Default: 30 seconds
Range: 0 to 3600 seconds
This value is recommended to be less than half the inactivity timeout of the server to ensure the
connection is not closed due to a single missed keep alive packet. For example, if the server is
configured to timeout after 30 seconds of inactivity, the keep alive setting on the unit should be
less than 15 seconds.
System Number
This setting controls the system number the ASG-
NW2500 reports to the ToolsNet server in
identification and tightening packets.
Default: 1
Range: 0 to 9999
Station Number
This setting controls the station number the ASG-
NW2500 reports to the ToolsNet server in
identification and tightening packets.
Default: 1
Range: 0 to 9999
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