Asgard TROJAN User manual

ASGARD
'SECURE TROJAN'
PACK CONTENTS
ITEM
NO
PART
DESCRIPTION QTY
1
2
3
4
5
6
38981
TOP PANEL
2200*952
1
39030
BASE PANEL
2150*900
1
38984
LH BACK PNL
2063*1078
38985
RH BACK PNL
2063*1078
1
1
38982
LH SIDE
2057*897
38983
RH SIDE
2057*897
1
1
7
8
39200
LH FRT PNL
1957*692
39520
RH FRT PNL
1957*692
9
1
1
2
38999
FASCIA
808*175
10
11
12
13
CSK SCREW
ZSCREW340
SELF TAPPER
ZSCREW61
ANCHOR BOLT
ZSCREW32
LEVELLERS
2,3 & 5mm
14
SEAL PLUGS
ZCOMPPLAS02
1
130
4
2ea
8
ASGARD
SECURE
TROJAN
SELF ASSEMBLY INSTRUCTIONS
PLEASE NOTE FOR SAFETY REASONS THE
ASSEMBLY OF THIS UNIT REQUIRES
TWO PEOPLE.
BASE INSTRUCTIONS
A FIRM, LEVEL ,FLAT SURFACE IS
REQUIRED AS A BASE FOR THIS UNIT
SUCH AS CONCRETE OR FLAGS.
- MINIMUM BASE MEASUREMENT
FOR TROJAN IS 2350*1100
TOOLS REQUIRED
- POSI-DRIV SCREWDRIVER
(POWER DRIVER RECOMMENDED)
- 6mm DIA MASONRY DRILL
- 13mm SOCKET SPANNER
(FOR ANCHOR FIXINGS)
- A TUBE OF ALL WEATHER SEALENT
SUITABLE FOR STEEL AND CONCRETE.
DOOR ALLIGNMENT & ANCHORING
OF UNIT
IT IS IMPORTANT TO CORRECTLY LEVEL
THE UNIT USING THE PACKING PIECES
PROVIDED, ONCE ASSEMBLY IN
ACCORDANCE WITH THE INSTRUCTIONS
OVERLEAF IS COMPLETE AND PRIOR TO
FIXING THE UNIT TO THE GROUND.
- SLIDE THE PACKING PIECES UNDER THE
CORNERS OF THE UNITS BASE AS
REQUIRED UNTIL AN EQUAL GAP HAS
BEEN ACHIEVED AROUND THE DOOR
ALLOWING FOR ITS SMOOTH
OPERATION & ALLIGNMENT.
- DRILL THROUGH THE FOUR HOLES
IN THE BASE OF THE UNIT USING
6mm DIA MASONRY DRILL TO A DEPTH
OF 70mm.
- SCREW IN THE ANCHOR FIXINGS.
(THESE HAVE A SELF CUTTING THREAD)
IF NOT ANCHORING THE UNIT USE
THE SELF SEAL PLUGS TO BLOCK THE
FIXING HOLES (FIT FROM UNDERSIDE)
PLEASE SEE OUR WEBSITE FOR DETAILS
OF MAINTENANCE OF THIS PRODUCT
WWW.ASGARDSSS.CO.UK
3
4
16
12
13
14
15
39522
DOOR
1800*800
115
1
2
6
16 9
5
7
8
10
9
11
1
2
3
4
5
6
7
8
9
10
11
RAIN GUARD
039230

J
K
PARTS INSTRUCTION
RH BACK - 4
BASE - 2
POSITION RH BACK '4' UP TO BASE PANEL '2'
ENSURING HOLES ARE ALIGNED AND THAT
THE BACK CENTRAL FOLD IS POSITIONED IN
THE CUTOUT SLOT IN THE BASE.
SCREW THE PANELS TOGETHER.
5*
PARTS INSTRUCTION
RH SIDE - 6
POSITION THE RH SIDE '6' UP TO THE PRE
ASSEMBLED BACK AND BASE ENSURING ALL
HOLES ARE ALIGNED, SCREW TOGETHER.
PARTS INSTRUCTION
18*
LH BACK - 3
15*
LOCATE LH BACK PANEL '3' INTO THE BASE AND
RH BACK AS SHOWN ENSURING THAT IT SLOTS
INTO THE CENTRAL BASE CUTOUT AND THAT
THE CENTRAL VERTICAL FOLDS ARE
CORRECTLY ALIGNED.
SCREW TOGETHER ALONG THE BASE AND
VERTICAL JOINT.
LH SIDE - 5
PARTS INSTRUCTION
INSTRUCTION
INSTRUCTION
INSTRUCTION
INSTRUCTION PARTS
PARTS
PARTS
PARTS
STEP 1 STEP 2 STEP 3 STEP 4
STEP 5 STEP 6 STEP 7 STEP 8
REPEAT STEP 2 WITH LH SIDE '5'
18*
LH FRT
PNL - 7
RH FRT
PNL - 8
LOCATE LH FRONT PANEL '7' INTO THE
BASE AND ALIGN WITH LH SIDE PANEL
SCREW TOGETHER ALONG THE BASE
& VERTICAL JOINT.
REPEAT PROCESS WITH RH FRONT
PANEL '8'.
34*
FASCIA - 9 POSTION FASCIA '9' AS
SHOWN ENSURING THAT
IT IS FLUSH WITH THE
PREVIOUSLY FIXED FRONT
PANELS & THAT THE HOLES
ARE ALLIGNED. SCREW TOGETHER.
8*
TOP - 1
WE RECOMMEND THAT YOU USE HAND HELD
DRIVERS RATHER THAN POWER DRIVERS WHEN
FIXING THE DOOR. IT IS IMPORTANT TO
SUPPORT THE DOOR AT ALL TIMES WHEN
FITTING THE SCREWS TO ENSURE CORRECT
ALIGNMENT AND SO NOT TO DAMAGE THE
THREADED INSERTS.
ALIGN HINGES OF DOOR '10'
SCREW IN POSITION.
26*
DOOR - 10
POSITION THE TOP PANEL '1' OVER THE
PRE ASSEMBLED CARCASE, ENSURING THAT
THE ASGARD LABEL IS DISPLAYED ON THE
RH FRONT SIDE OF THE TOP, CHECK HOLES
FOR ALLIGNMENT AND SCREW IN POSITION
LEAVING OUT THE SIX SCREWS AT THE FRONT
OF THE UNIT OVER THE DOORWAY.
SLIDE THE RAINGUARD '11' BETWEEN THE TOP
AND FASCIA, ALLIGNING THE SIX HOLES, SCREW
IN POSITION. ENSURE THE BOTTOM OF THE
GUARD WILL NOT FOUL ON THE DOOR.
2
4
6
3
5
7
8
9
1
9*
10
NOTE A SCREW IS NOT REQUIRED IN EVERY
AVAILABLE HOLE, THE SERIES OF EIGHT
HOLES AT 100mm INCREMENTS ARE
INTENDED FOR SHELF BRACKETS,
USING 2 OF THESE HOLES SHOULD BE
SUFFICIENT, THIS APPLIES TO EACH
SIDE OF THE U NIT.
11
RAINGUARD
- 11