Asgard VANGARD User manual

ASGARD
'VANGARD'
PACK CONTENTS
ITEM
NO
PART
DESCRIPTION QTY
1
2
3
4
5
6
38029
TOP PANEL
1542*949
1
37903
BASE PANEL
1494*899
1
36971
LH BACK PNL
746*1260
37015
RH BACK PNL
766*1260
1
1
38003
LH SIDE
904*1310
38004
RH SIDE
904*1310
1
1
7
8
38020
LH DOOR
675*1235
38028
RH DOOR
642*1235
9
1
1
2
38031
COVER PLATE
61*25
10
11
12
13
CSK SCREW
ZSCREW340
SELF TAPPER
ZSCREW100
ANCHOR BOLT
ZSCREW32
LEVELLERS
2,3 & 5mm
14
SEAL PLUGS
ZCOMPPLAS02
18
76
4
2ea
4
ASGARD
VANGARD
SELF ASSEMBLY INSTRUCTIONS
PLEASE NOTE FOR SAFETY REASONS THE
ASSEMBLY OF THIS UNIT REQUIRES
TWO PEOPLE.
BASE INSTRUCTIONS
A FIRM, LEVEL ,FLAT SURFACE IS
REQUIRED AS A BASE FOR THIS UNIT
SUCH AS CONCRETE OR FLAGS.
- MINIMUM BASE MEASUREMENT
FOR VANGARD IS 1500*1000
TOOLS REQUIRED
- POSI-DRIV SCREWDRIVER
(POWER DRIVER RECOMMENDED)
- 6mm DIA MASONRY DRILL
- 13mm SOCKET SPANNER
(FOR ANCHOR FIXINGS)
- A TUBE OF ALL WEATHER SEALENT
SUITABLE FOR STEEL AND CONCRETE.
DOOR ALLIGNMENT & ANCHORING
OF UNIT
IT IS IMPORTANT TO CORRECTLY LEVEL
THE UNIT USING THE PACKING PIECES
PROVIDED, ONCE ASSEMBLY IN
ACCORDANCE WITH THE INSTRUCTIONS
OVERLEAF IS COMPLETE AND PRIOR TO
FIXING THE UNIT TO THE GROUND.
- SLIDE THE PACKING PIECES UNDER THE
CORNERS OF THE UNITS BASE AS
REQUIRED UNTIL AN EQUAL GAP HAS
BEEN ACHIEVED AROUND THE DOORS
ALLOWING FOR THEIR SMOOTH
OPERATION.
- DRILL THROUGH THE FOUR HOLES
IN THE BASE OF THE UNIT USING
6mm DIA MASONRY DRILL TO A DEPTH
OF 70mm.
- SCREW IN THE ANCHOR FIXINGS.
(THESE HAVE A SELF CUTTING THREAD)
IF NOT ANCHORING THE UNIT USE
THE SELF SEAL PLUGS TO BLOCK THE
FIXING HOLES (FIT FROM UNDERSIDE)
SEALING THE UNIT
- TO HELP PREVENT WATER INGRESS
WE RECOMMEND THAT A THIN BEAD
OF SEALANT IS USED ON THE BASE
FRT JOINTS, AND ALSO A 10mm BEAD
IS USED ALL AROUND THE UNIT TO FLOOR
PLEASE SEE OUR WEBSITE FOR DETAILS
OF MAINTENANCE OF THIS PRODUCT
WWW.ASGARDSSS.CO.UK
1
3
3
4
4
1
2
5
6
7
89
10
11
12
13
14
2
5
6
7
8
15
37222
DOOR STOP
256*56*35
115

B ( 0.15 : 1 )
C ( 1 : 5 )
D ( 0.30 : 1 )
B
C
D
PARTS INSTRUCTION
RH BACK - 4
BASE - 2
2
4
POSITION RH BACK '4' UP TO BASE PANEL '2'
ENSURING HOLES ARE ALIGNED AND THAT
THE BACK CENTRAL FOLD IS POSITIONED IN
THE CUTOUT SLOT IN THE BASE.
SCREW THE PANELS TOGETHER.
4*
PARTS INSTRUCTION
6
RH SIDE - 6 POSITION THE RH SIDE '6' UP TO THE PRE
ASSEMBLED BACK AND BASE ENSURING ALL
HOLES ARE ALIGNED, SCREW TOGETHER.
ON THE FRONT TWO FIXING HOLES POSITION
ONE COVER PLATE '9' IN THE CORNER,
ALIGNING FIXING HOLES, SCREW IN POSITION.
(THE COVER PLATE HIDES THE EXPOSED
SCREW POINTS)
COVER PLATE
- 9
COVER PLATE
PARTS
PARTS
INSTRUCTION
16*
LH BACK - 3
3
13*
LOCATE LH BACK PANEL '3' INTO THE BASE AND
RH BACK AS SHOWN ENSURING THAT IT SLOTS
INTO THE CENTRAL BASE CUTOUT AND THAT
THE CENTRAL VERTICAL FOLDS ARE
CORRECTLY ALIGNED.
SCREW TOGETHER ALONG THE BASE AND
VERTICAL JOINT.
5
LH SIDE - 5
PARTS INSTRUCTION
INSTRUCTION
INSTRUCTION
INSTRUCTION
INSTRUCTION PARTS
PARTS
PARTS
PARTS
STEP 1 STEP 2 STEP 3 STEP 4
STEP 5 STEP 6 STEP 7 STEP 8
COVER PLATE
- 9
REPEAT STEP 2 WITH LH SIDE '5' AND
THE REMAINING COVER PLATE '9'
16*
1
10
TOP - 1
DOOR
STOP - 10
POSITION DOOR STOP '10' ON THE
INSIDE OF THE FRONT OF THE TOP '1'
AS SHOWN. ALIGN WITH THE 3
CENTRAL HOLES AND SCREW TOGETHER.
THE LARGE CIRCULAR HOLES ALLOW
ACCESS FOR THE FIXING SCREWS.
3*
TOP - 1
DOOR
STOP - 10
1
POSTION THE PRE-ASSEMBLED TOP PANEL
OVER THE CARCASE AS SHOWN ENSURING
THAT THE ASGARD LABEL IS ON THE FRONT
RH SIDE OF THE TOP CHECK HOLES FOR
ALIGNMENT & SCREW IN POSITION.
SEALANT TO HELP PREVENT WATER INGRESS WE
RECOMMEND APPLYING A BEAD OF 'ALL
WEATHER SEALANT' ON THE FRONT CORNER
JOINTS AS SHOWN PRIOR TO FITTING THE
DOORS.
18*
7
8
LH DOOR - 7
RH DOOR - 8
WE RECOMMEND THAT YOU USE HAND HELD
DRIVERS RATHER THAN POWER DRIVERS WHEN
FIXING THE DOORS. IT IS IMPORTANT TO
SUPPORT THE DOORS AT ALL TIMES WHEN
FITTING THE SCREWS TO ENSURE CORRECT
ALIGNMENT AND SO NOT TO DAMAGE THE
THREADED INSERTS.
ALIGN HINGES OF LH DOOR '7' ( NON
LOCKING) AND RH DOOR '8' (LOCKING)
SCREW IN POSITION.
18*
LEVELLERS
- 14
SEALANT
HAVING FITTED THE DOORS IT MAY BE
NECESSARY TO USE THE LEVELLING SHIMS
'14' UNDER THE CORNERS OF THE UNIT IN
ORDER TO ACHIEVE AN EVEN GAP AROUND
THE DOORS AND ENABLE THEIR SMOOTH
OPERATION.
WE RECOMMEND APPLYING AN ADDITIONAL
BEAD OF SEALANT ALL ROUND THE OUTER
EDGE OF THE UNIT WHERE IT COMES INTO
CONTACT WITH THE CONCRETE OR FLAGGED
BASE.