Ashland I-130XL2 User manual

ASHLAND SCRAPERS
Serial Number
Thank you for your purchase of an Ashland scraper and the confidence you have placed
in us to handle your earthmoving projects. Years of research, testing and successful
application have been spent to ensure quality and maximum performance for ou
r
customers. Please read and understand this manual before attempting to attach o
r
operate this scraper. This manual should always remain with the machine. Be sure and
fill out and send in the owners registration form at the beginning of this manual, or you
may fill out the form on-line by going to ashlandind.com and click on “Register you
r
Machine” at the bottom of the page.
SCRAPER ID NUMBER
The serial number plate for the scraper is located on the right rear area of the scraper.
The letter and numbers stamped identify the serial number, model number and capacit
y
of the scraper. Please record this serial number for use in ordering parts, warrantee
issues and to track your equipment it is ever stolen.
References to serial number breaks on parts are located in the manual with a reference
sequence of XXXXX-XXXXX. The beginning number records the serial number start o
f
the use of that part. The ending number is the final serial number use of the part within
this machine.
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ASHLAND SCRAPERS
Instruction: Operation and Maintenance
Thank you for choosing Ashland for your scraper needs. Your Ashland scraper is a durable piece of
equipment and with proper care will yield many years of trouble free operation. However, the life of
your scraper can be severely shortened by poor maintenance. You must follow consistent
maintenance practices and use
g
ood quality
g
rease and hydraulic oil (compatible with the power
unit’s hydraulic system) to insure the longer, most productive use from your scraper. Parts must be
ordered throu
g
h your local authorized ASHLAND dealer. Be sure to state MODEL and SERIAL
NUMBER of your machine. Ashland Industries also can supply weldable replacement parts.
Before starting a job, make sure Diggers Hot Line has been contacted and all under
g
round utilities
have been properly located (electric, phone and pipelines). Have a clear understandin
g
of all local,
OSHA and MSHA rules that apply to the
j
ob. Beware of your environment and keep others a safe
distance from the machine while familiarizin
g
yourself with the machine’s controls. The scraper
requires a power source with TWO 4-way (double acting) hydraulic control valves.
Y
our scraper should be greased at all points where grease fittings are provided. REMOVE
TRANSPORT LOCKS prior to operation. Next, extend and retract all cylinders several times to
force out any air from the hydraulic cylinders and lines. Check the oil levels in the tractor hydraulic
system and add to maintain the proper level. Care should be used when addin
g
oil or when
disconnectin
g
any oil line to keep all dirt out of the oil as dirt is a ma
j
or factor in the failure of
hydraulic components.
When your scraper is placed into operation, the operator will have to “feel out” the amount of depth
of cut to obtain maximum loading efficiency. This is usually accomplished by takin
g
a lesser and
more uniform cut; however, some soil conditions such as loose sand may require a “pumpin
g
action”
obtained by taking successive deep cuts and lifting out of cut as the tractor begins to lose power or
traction.
•After 10 hours work, all bolts should be checked and tightened if necessary.
•Every 10 hours all grease fittings should be lubricated.
•After 50 hours work, all bolts should be rechecked and tightened if necessary.
Check wheel bearings and adjust if necessary.
•After 300 hours work, clean and repack wheel bearings and replace, if necessary,
cutting edges, worn pins, etc.
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ASHLAND SCRAPERS
Instruction: Operation and Maintenance
SCRAPER DAMAGE CAN OCCUR IF:
1. The scraper is running over the haul road with the bowl fully raised.
2. A power unit that is above the horsepower rating is pulling the scraper.
3. The scraper is being used to level haul roads with the apron closed.
4. The scraper is being top loaded with the bowl is a raised position.
5. The scraper is being used to load rock.
T
hese types of dama
g
e are not covered by warranty. Warranty only covers defects in material o
r
workmanship and not abuse because of improper use.
KNOW THE JOB:
1. Know the weight of the material to be moved.
2. Lay the job out to take advantage of grades when loading, if possible.
3. Keep hauls as short as possible.
4. Keep haul roads smooth.
5. If more than one unit is on the job, make sure the haul roads are one way and that the
operators understand the direction.
6. Brief the operators as to what the job consists of so there is not misunderstanding.
7. Know the moisture content in the material to be moved.
8. Will water be needed for proper compaction?
9. Will drainage be a problem?
10. How many units will be needed to efficiently complete the job?
TRANSPORT SCRAPER SAFELY:
1. Always empty scraper.
2. Clean all material from exterior of scraper.
3. Make sure all road rules are followed.
4. Use proper lighting and flagging.
5. Lower scraper bowls to provide just enough clearance over obstacles.
6. Transport at a safe speed to avoid roll over.
7. Reduce speed on curves and when going down hill.
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ASHLAND SCRAPERS
Instruction: Operation and Maintenance
APRON OPENING GUIDELINES:
You will need to determine the ideal openin
g
for your soil condition. It is important to have the
apron opened prior to loading To receive the hi
g
hest production possible, it is important to know the
general characteristics of the material that you will be loadin
g
. In heavier soils like clay or
g
umbo,
the soil will slab up and and remain together after being cut by the blades. In li
g
hter soils, like sand
or dry loose top soil, the matieral will pile up or push after bein
g
cut by the blade. Use the
suggestions listed below:
Topsoil with heavy vegetation (12” to 24” opening):
When cutting undisturbed soils, you will need to open the apron hi
g
h enou
g
h to allow debris to easil
y
enter the scraper bowl. If the apron is opened too hi
g
h, the rollin
g
up sod will fall out past the apron
and hinder the incoming material. If the apron is not adjusted quick enough, the material will bunch
or push ahead of the machine. If this happens, you should close the apron and pull out the cu
t
quickly. If you wait too lon
g
, you may develop too lar
g
e a pile to clear the scraper while risin
g
out o
f
the cut. This can cause the power unit to lose traction and possibly cause you to get stuck.
Clay or loamy material (6” to 12” opening):
T
o cut clay or loam soils, lower the apron to approximately 6” to 12” between the blades and th
e
bottom of the apron. When you first lower the bowl, you’ll see the material bein
g
cut by the blade
s
and enterin
g
the bowl. As you continue to move forward, small clumps will fall past the apron and
develop a small pile ahead of the apron. By limitin
g
this apron openin
g
, the small pile will “blade off
”
any loose material ahead of the machine. Ad
j
ustments should be made if lar
g
e ob
j
ects such as rocks
or deep gouges are within the cut.
Sand or loose top soil (15” to 30” opening):
Loading sand or loose top soil is the most difficult type of soil to load. In combination with the lar
g
e
r
apron openin
g
, you’ll want to operate at a faster
g
round speed. By travelin
g
faster and lowerin
g
the
blade deeper than normal, it forces the material into the scraper bowl.
We encourage you to experiment with different apron openings to determine the best condition fo
r
your jobsite.
T
he Apron is desi
g
ned to capture material inside of the scraper bowl and should not be used as a
lar
g
e blade. Obstructions like lar
g
e rocks or dense piles may cause the apron to bend inward afte
r
prolonged exposure to these conditions.
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ASHLAND SCRAPERS
Safety Guidelines
SAFETY SIGNAL WORDS: Please note the use of si
g
nal words such as DANGER, WARNING,
and CAUTION paired with the safety messa
g
es on your scraper. The appropriate si
g
nal word fo
r
each safety message has been selected using the following guidelines:
Operator safety is a main concern in designing and developing equipment. Desi
g
ners and
manufacturers include as many safety features as possible. However, every year many accident
s
occur which could have been avoided by extra thou
g
ht and a more careful approach to handlin
g
equipment. The operator can avoid many accidents by observing the precautions in this section. To
avoid personal injury, study the following precautions and insist those workin
g
with, or for you,
follow them.
Replace any CAUTION, WARNING, DANGER or instruction safety decal that is not readable o
r
missing. Locations of decals are indicated in this booklet.
Do not attempt to operate this equipment under the influence of drugs or alcohol.
Review the safety instructions in the operator’s manual with all users annually.
Operators should be responsible adults who are familiar with machinery and trained in
the equipment’s operations. Do not allow persons to operate or assemble this unit until
they have read this manual and the owner’s manual and have developed a thorou
g
h
understanding of the safety precautions and scraper operation.
• DANGER: Indicates an imminently hazardous situation that, if not avoided, will
result in death or serious injury. This signal word is limited to the most extreme
situations—typically for machine components which, for functional purposes, cannot
be guarded.
• WARNING: Indicates a potentially hazardous situation that, if not avoided, could
result in death or serious injury. For example, hazards that are exposed when guards
are removed. This signal word may also be used to alert against unsafe practices.
• CAUTION: Indicates a potentially hazardous situation that, if not avoided, may
result in minor or moderate injury. This signal word may also be used to alert against
unsafe practices.
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ASHLAND SCRAPERS
XL Assembly
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ASHLAND SCRAPERS
Gooseneck Frame Assembly (130)
KEY PART DESCRIPTION
1A13011 Gooseneck Frame Assembly 130
2AFB-00054 Bolt, 1/2” NC x 3-1/2” w/ 7500 nut
3AHF-00028 Greasefitting 90° 1/8 NPT
4A10152A Pin, Frame attachment, 2” OD x 8-1/16” Long
5AFB-00081 Bolt, 7/8" NF X 5" NF
67597 Nut, 7/8" NF
78125 Lockwasher, 7/8"
8A14002 Cast socket half, rear
9A14003 Cast socket half, front w/ zerk hole
10 A2206 Grease zerk, long shank"
11 A14039 Bushing, 2.375 OD x 2.00 ID x 2” Long, grease Passage
12 OPT-00001 Hitch jack
13 A030672-33 Dog Bone
14 A125006 Safety Snap Pin
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ASHLAND SCRAPERS
Apron Assembly (130-1020)
KEY PART DESCRIPTION
1A123341 Apron
2A123343 Bushing: 2” OD X 1-1/2” ID x 1-3/4” L
3A123337 Pin: 1 1/2" X 5 3/8"L
47450 Nut: 3/8 NC
514505 Grease fitting
6AFB-00049 Bolt: 3/8 NC X 3"
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PH: 715-682-4622 FX: 715-682-9717
Bowl & Frame Assembly (110-130-860-1020)
KEY PART DESCRIPTION
1A123164 Bowl and Frame I-130XL2
2AFB-00094 Flanged Bolt: 3/8 NC X 1”
3A123309-62L Apron Cylinder Guard - Left Side
4A123309-62R Apron Cylinder Guard - Right Side
5A123332R Right Cutting Edge-8" X 22 1/2" X 7/8" Hardened
6A123331 Center Cutting Edge, 13” x 54” Hardened
A123331-SER Center Cutting Edge, (Optional) Serrated 1-1/8” x 12” x 63”"
7A123332L Left Cutting Edge-8" X22 1/2" X 7/8" Hardened
8PB9P-NC-088-0275 "Plow bolt, 7/8” NC x 2-3/4”
9A123338L (Optional) Left Bank Shaver Side Blade
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ASHLAND SCRAPERS
Bowl & Frame Assembly (110-130-860-1020)
KEY PART DESCRIPTION
10 A123338R (Optional) Right Bank Shaver Side Blade
11 AFN-00019 Nut: 7/8” NC
12 PB9P-NC-088-0225 "Plow bolt, 7/8” NC x 2-1/4”
13 AFN-00026 Nut: 7/8” NC Jam
14 A125019 Grease fitting 1/4-28 x .54” long
15 A125026 Bulkhead nut 1/8 n.p.s.m.
16 A123309-89 Single Hole Tab
17 A125022 18” Grease Line
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PH: 715-682-4622 FX: 715-682-9717
Assembly - Push Off (110-130)
KEY PART DESCRIPTION
1A10159 Brace (L.H. & R.H. same)
2AFN-00006 Nut: 3/4” NC
3AFB-00037 Bolt: 3/4” NC x 2” Lg.
4AFW-00002 Lockwasher: 3/4”
57500 Nut: 1/2” NC
6A10171 Dirt Shield
7AFB-00015 Bolt: 1/2” x 1-1/2” NC bolt
8A16024 Pushoff Gate: Model 130
9A123305A Pin: 1-1/4” x 2-3/4”
10 A123353 Wear Pad
11 8100 Lockwasher: 1/2"
12 A123323-21 Pin: Pin: Lower Roller 1 1/4" X 5 1/4"
13 A10163 Bushing: 1-3/4” OD x 1-1/4” ID
14 AFB-00033 Bolt: 1/2 NC X 2 1/2" Gr. 8
15 500465 Pin: 1/4 X 7"
16 A10164 Roller:4-1/4" OD x 1-3/4" ID
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ASHLAND SCRAPERS
Assembly - Push Off (110-130)
KEY PART DESCRIPTION
17 A125020 32” grease line
18 A125026 Bulkhead Nut
19 A125021 54” greaseline
20 A125019 Greasefitting 1/4-28 .54” long
21 A123358 Pin Keeper Bushing
22 AFB-00079 Bolt: 5/8" X 1 1/2" Gr. 8
23 AFP-00001 Cotter Pin: 1/4 X 3 1/2"
24 AFW-00015 Washer: 1 1/4" Flat
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ASHLAND SCRAPERS
Pole & Axle Assembly (130)
KEY PART DESCRIPTION
1AFB-00018 Bolt, 1" NC X 3" lg.
2A14017 Ball Swivel
3A14021 Spindle (weld on)
4A13006 Pole
5500462 Nut, Swivel Pin
6600055 Pin, Swivel Hitch
7A17511 Swivel hitch, douple lip (optional)
8A17510 Swivel hitch, single lip
914505 Grease fitting
10 A10048 Spindle Nut
11 A10049A Lock collar
12 A10172 Nut w/lock pin
13 AFW-00006 Lockwasher, 1"
14 A123232A Yoke hitch rebuild kit: (includes block, collar, yoke, pin, nut
(5,6,15,16,17)
15 A123232-3 Swivel Yoke Assembly
16 A123232-2 Swivel Block
17 A123232-1A Retaining Collar
18 A17512 Hitch: Single Lip Swivel - Cat 5 - (Optional) (2 3/4") pin
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ASHLAND SCRAPERS
Assembly - Wheel Front (130)
KEY PART DESCRIPTION
1A14004 Hub Cap
2AFB-00080 Bolt, 5/16 NC X 1/2 L.
3A13007 18 X 16.1 Wheel, Old Style Rim ( has gussets/chamfer holes
3a A13007A 18 X 16.1 Wheel, New Style Rim (uses flanged wheel nut)
4A14015 Bearing Cone
5A14014 Bearing Cup
6A14010A Hub
7A14013 Bearing Cup
8A14012 Bearing Cone
9A14011 Grease Sear
10 A10176 Stud
11 A10046 Lug Nut
11a A125346 Flanged Nut
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ASHLAND SCRAPERS
Rear Wheel Assembly (110X-130X)
KEY PART DESCRIPTION
1A14004 Hub cap
2AFB-00080 Bolt, 5/16 NC x 1/2 lg.
3A10039 Wheel, 16 x 26 Drop Center
4A14015 Bearing cone ( Timken 644 )
5A14014 Bearing cup ( Timken 632 )
6A14010A Hub, Blank, less cups + studs
7A14013 Bearing cup ( Timken 742 )
8A14012 Bearing cone ( Timken 749 )
9A14011 Grease seal ( CR 42624 )
10 A10176 Stud
11 A10046 Lug nut
12 A10048 Spindle nut
13 A10049A Lock collar
14 A10172 Nut w/ lock pin
15 A14037 Spindle
16 AFB-00017 Bolt: 1" NF X 6 1/2 L.
17 AFN-00001 Nut, 1"" NF Toplock
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ASHLAND SCRAPERS
Assembly - Wheel Rear (130X) Optional
KEY PART DESCRIPTION
1A14035 Wheel - 17” x 25”
2A14038 Lock Ring
3A14008 O-Ring
4A14015 Bearing cone
5A14014 Bearing Cup
6A14010 Hub
7A14013 Bearing Cup
8A14012 Bearing Cone
9A14011 Grease Seal
10 A10176 Stud
11 A10046 Lug Nut
12 A14036 Slide Ring
13 A14016 Valve Stem
14 A14004 Hub Cap
15 AFB-00080 Bolt, 5/16" NC X 1/2 L.
16 AFN-00001 "Nut, 1” NF Toplock"
17 AFB-00017 Bolt, 1” NF x 6-1/2” lg.
18 A14037 Spindle
19 A10172 Nut with lock pin
20 A10049A Lock Collar
21 A10048 Spindle Nut
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ASHLAND SCRAPERS
Apron Cylinder (#A125050) 4" X 13"
KEY PART DESCRIPTION
A125050 APRON CYLINDER 4" X 13"
1A125050-01 Rod 1-3/4” with welded eye
2A125050-02 Piston
3A125050-03 Gland, Threaded
4A125050-04 Lock Nut, 1-1/8” NF
5A123351 Pin Keeper Bushing
6AFB-00019 1/2" x 1 1/2" Gr 8 Bolt
7A123362 Pin: Cyl. Rod End 1 1/2 X 4 1/2 w/ Tab
8A123363 Pin: Cyl. Base End 1 1/2 X 4 1/8"
9A125050-06 Cylinder Barrel
10 8602 Cotter Pin: 1/4 X 2
A125050-05 Seal Kit Containing (a-f)
a Nylon Wear Ring
b FSP Seal
c O-Ring
d Backup Washer
e Hallite Rod Seal
f Snap in Rod Wiper
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ASHLAND SCRAPERS
Lift Cylinder (#A516H114) 5" X 16"
KEY PART DESCRIPTION
A516H114 LIFT CYLINDER 5" X 16"
1A130H27 "Barrel Assembly, 5” ID"
2A400H10 "Head gland, 5” OD"
3A400H11 Retainer ring
4A400H13 Head cap
522H18A "Capscrew, 5/16” NC x 1”"
6A400H17 "Lock nut, 1-1/4” NF"
7A400H07 "Piston, 5” OD"
8A130H28 "Shaft, 2” dia."
98602 "Cotter pin, 1/4” x 2”"
10 A123383 "Pin, 1-1/4” x 7”"
11 14505 Grease Fitting
A400H15C Seal Kit containing:
a"O-ring, 5” OD x 1/4”"
b"Backup washer, 2” ID"
c"O-ring, 2” ID"
dWiper seal
e"Cast iron ring, 5” OD"
f"Backup washer, 5” OD"
g"O-ring, 1-1/4” ID x 1/8”"
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ASHLAND SCRAPERS
Push Off Cylinder (#A125176) 4 1/2" X 54"
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KEY PART DESCRIPTION
A125176 PUSH OFF CYLINDER
1A125176-10 Barrel Weldment
2A125176-20 Rod
3A125176-32 Spacer Sleeve
4A125176-30 Piston
5A125176-31 Head
6A125175-33 1 1/4” Nylock Nut
7A125175-35 Bearing
8A125175-36 Snap Ring
9A125175-37 Grease Fitting
10 8602 1/4 X 2 Cotter Pin
11 A14033 Pin: Rod End
12 A9024 Pin: Barrel End
13 A125176-40 Seal Kit (Items a-f)
a Piston Seal
b Wear Ring
c O-Ring
d Wear Ring
e Rod Seal
f Wiper
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