Asko TD60.C User manual

Service Manual Professional TD
Type:TD60.C

Service Manual TD60.C
2

Type: TD60.C
Contents
Updates..................................................................................................................................................................................................................................................4
Introduction .........................................................................................................................................................................................................................................5
General product information ...................................................................................................................................................................................................6
Troubleshooting strategy .............................................................................................................................................................................................................7
Product overview ............................................................................................................................................................................................................8
Programme table ..............................................................................................................................................................................................................................9
Programme descriptions ........................................................................................................................................................................................................... 10
Settings.................................................................................................................................................................................................................................................11
Service menu ................................................................................................................................................................................................................................... 12
Service menu content.................................................................................................................................................................................................................13
Fault indicators................................................................................................................................................................................................................................ 15
Components and measurement values............................................................................................................................................................................16
Technical data...................................................................................................................................................................................................................................17
Wiring diagram ............................................................................................................................................................................................................................... 18

Service Manual TD60.C
4
Updates
Revi-
sion
Date Description Initials
01 2009-08-12 Conference version BPA
02 2010-04-29 Supplemented with information MAS

Service Manual TD60.C
5
Introduction
You are holding the service manual for TD60 tumble dryers.
It should be easy to service a tumble dryer. It is important that you, as a service technician, are
provided the necessary conditions to work in an efficient and satisfactory manner. Our hope is
that this service manual will prove a useful tool in your daily work.
The type designation can be found on the machine plate located on the right-hand side of the
front panel (concealed by the door).
Asko Appliances AB
SE-534 82 Vara
Sweden
Type designation Product number
Serial number
Year Week
TD60.C

Service Manual TD60.C
6

Service Manual TD60.C
7
Troubleshooting strategy
At Asko, we believe in always remaining focused on the customer, and as an ASKO service techni-
cian, you are one of the most important ambassadors of our brand. As such, it is important that
the customer finds the service callout a pleasant experience. Troubleshooting is an important part
of the service callout, and as such we have drawn up a troubleshooting strategy that describes, in
broad terms and step by step, what you need to do to find and diagnose faults.
• Ask the customer to describe the problem.
• Check whether the customer’s description matches any service code.
• Check that the machine is correctly installed:
- Electrical connection - Drainage
- Water connection - Machine correctly levelled
Fault found?
Incorrect installation or external factors that affect performance and functionality (for ex-
ample, water pressure, electrical supply, drainage).
The machine operates normally. No deviations can be found. The customer probably needs
to be informed about proper use of the machine. If necessary, also inform the customer
about guarantee conditions and charges and any charges due.
Yes
Open the service menu:
1. Check the settings
2. Run a test cycle
3. Note any fault codes
If the above actions do not uncover the fault:
• Conduct general troubleshooting. Use the documentation available at ServiceSaver (serv-
ice manuals, service memos, wiring diagrams and other documents).
Yes
No
Fault found?
No
Fault diagnosed?
Repair and check function/
safety.
Contact technical support
for assistance.
Carry out the actions sug-
gested by technical support.
Satisfied customer!
OK?
No
Yes
No
Yes

Service Manual TD60.C
8
Product overview
TD60.C
Programmes: A total of 7 programmes.
Settings: 4 settings (Language, Child-safe, Buzzer, Heater 2)
Knob and button descriptions
Programme selector (J1)
Turn clockwise or anti-clockwise to cycle through
the different programmes and options in the various
menus.
Start Stop
Start button (S2)
• Start programme
Start Stop
Stop button (S3)
• Stop programme (press and hold for 3 seconds).
LCD description
S2 S3
Auto normal dry
Programme name Low temperature Estimated
remaining time
S1
J1 LCD

Service Manual TD60.C
9
Programme Material Tempe-
rature
Max.
load
(kg)
Energy consump-
tion (approx. kWh)
Programme time
800
rpm
1600
rpm
800
rpm
1600
rpm
Auto extra dry Cotton, linen Auto
normal dry
7,0 4,4 4,1 2:01 1:55
Auto dry Cotton, linen Auto
normal dry
7,0 4,1 3,8 1:51 1:45
*Auto normal dry Cotton, linen Auto
normal dry
7,0 3,5 3,4 1:31 1:30
Auto extra dry, low tempe-
rature
Permanent press,
polyester/cotton
Low 3,5 2,3 - 1:53 -
Auto dry, low temperature Permanent press,
polyester/cotton
Low 3,5 2,0 - 1:28 -
Auto normal dry, low tem-
perature
Permanent press,
polyester/cotton
Low 3,5 1,8 - 1:23 -
Auto iron dry Cotton, linen Auto
normal dry
7,0 3,1 2,8 1:48 1:45
*Programme tested in accordance with EN 60456/A11/A12/.
Here we present a few examples of the energy and time consumption of a few different programme set-
tings. Consumption can vary depending on room temperature, humidity, load, variations in the power supply
and selected options.
The following apply for the specified consumption values:
Temperature of intake air: 23°C
Moisture content of intake air: 55%
Drying temperature: Normal or low
Heater output: 3000 W
Programme table
Programme Material Tempe-
rature
Max.
load
(kg)
Energy consump-
tion (approx. kWh)
Programme time
800
rpm
1600
rpm
800
rpm
1600
rpm
Auto extra dry Cotton, linen Auto
normal dry
7,0 5,5 4,4 2:30 2:04
Auto dry Cotton, linen Auto
normal dry
7,0 4,5 3,7 2:02 1:47
*Auto normal dry Cotton, linen Auto
normal dry
7,0 3,9 3,4 2:00 1:34
Auto extra dry, low tempe-
rature
Permanent press,
polyester/cotton
Low 3,5 2,8 - 2:01 -
Auto dry, low temperature Permanent press,
polyester/cotton
Low 3,5 2,3 - 1:38 -
Auto normal dry, low tem-
perature
Permanent press,
polyester/cotton
Low 3,5 2,2 - 1:33 -
Auto iron dry Cotton, linen Auto
normal dry
7,0 3,7 2,7 2:07 1:37
*Programme tested in accordance with EN 60456/A11/A12/.
Here we present a few examples of the energy and time consumption of a few different programme set-
tings. Consumption can vary depending on room temperature, humidity, load, variations in the power supply
and selected options.
The following apply for the specified consumption values:
Temperature of intake air: 23°C
Moisture content of intake air: 55%
Drying temperature: Normal or low
Heater output: 3000 W
Condenser
Vented

Service Manual TD60.C
10
Programme designation Description
Auto extra dry This programme is for items that are particularly difficult to dry, e.g. jeans with very thick seams.
Auto dry These programmes shut off the heat once the load is dry but before it is “overly dry”. The Auto
dry programme shuts off the heat slightly later than Auto normal dry. Use trial and error to find
out what works best. Use these programmes when you want items to be completely dry.
Auto normal dry These programmes shut off the heat once the load is dry but before it is “overly dry”. The Auto
dry programme shuts off the heat slightly later than Auto normal dry. Use trial and error to find
out what works best. Use these programmes when you want items to be completely dry.
Auto extra dry, low temperature This programme is for items that are particularly difficult to dry, e.g. jeans with very thick seams.
Auto dry, low temperature These programmes shut off the heat once the load is dry but before it is “overly dry”. The Auto
dry programme shuts off the heat slightly later than Auto normal dry. Use trial and error to find
out what works best. Use these programmes when you want items to be completely dry.
Auto normal dry, low temperature These programmes shut off the heat once the load is dry but before it is “overly dry”. The Auto
dry programme shuts off the heat slightly later than Auto normal dry. Use trial and error to find
out what works best. Use these programmes when you want items to be completely dry.
Auto iron dry This programme shuts off the heat once the load is just damp enough for ironing or pressing.
Programme descriptions

Service Manual TD60.C
11
Settings
Opening the settings menu
Start Stop
+
På/Av Is the machine on? First turn off the power at the main
power switch (S1).
Press the Stop button (S3) while simultaneously pressing the main
power switch (S1).
Start Stop × 5 Press the Stop button 5 times within 10 seconds. The settings
menu now opens.
Service menu content Comments
Language US English
English
Svenska
Dansk
Norsk
Suomi
Français
Deutsch
Italiano
Espanol
Русский
Nederlands
Child-safe Child-safe Off You can temporarily disable Child-safe start by pressing
“Start” and “Door opening” simultaneously.
Child-safe On
Buzzer Buzzer Off
Buzzer On
Heater 2 Heater 2 Off
Heater 2 On
Choosing a setting
1
Turn the programme selector (J1) to cycle through the
menu options.
2
Start Stop Press the Stop button (S3) to make a selection.
3
Turn the programme selector (J1) to cycle through the different
settings available for this selection.
4Start Stop Press the Stop button (S3) to save the setting.
Turn the programme selector (J1) to make further selections.
5Start Stop Press the Start button (S2) to open the programme menu.

Service Manual TD60.C
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Service menu
Opening the service menu
Start Stop +
På/Av
If the machine is on: First turn off the power at the main
power switch (S1).
Press and hold the Start button (S2) while simultaneously pressing
the main power switch (S1).
Start Stop
× 5 Press the Start button (S2) 5 times within 5 seconds. The service
menu now opens (shown on LCD display).
Navigating the service menu
1
Start Stop Press the Stop button (S3) to cycle through the service
menu options.
2
Turn the programme selector (J1) to cycle through the different
settings available for a selection.
3Start Stop Press the Stop button (S3) to select a setting.
4
Start Stop
or
Start Stop
Press the Start button (S2) to save the setting and return to the
programme menu.
or
Press the Stop button (S3) to save the setting and return to the
service menu.

Service Manual TD60.C
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SP SP: Date the software was programmed (Year_Week)
CM: Date of manufacture of the control unit (Year_Week)
SW: Software version
NCP0: Total number of cycles run
NCP1: Number of cycles for Programme 1
NCP2 Number of cycles for Programme 2
NCP3: Number of cycles for Programme 3
NCP4: Number of cycles for Programme 4
NCP5: Number of cycles for Programme 5
NCP6: Number of cycles for Programme 6
NCP7: Number of cycles for Programme 7
Press the Stop button (S3) to continue.
Fault Fault 1 If the machine has a fault the type of fault is displayed.
Fault 2
Fault 3
Test Motor
Heater 1
Heater 2
Drain
Buzzer
Press the Stop button (S3) to continue.
Dry level 0 Drying time not extended.
+5 Drying time extended by 5 min.
+10 Drying time extended by 10 min.
+15 Drying time extended by 15 min.
+20 Drying time extended by 20 min.
Block Programs Auto extra dry Off Use the Stop button (S5) to toggle between On and
Off.
On
Auto dry Off
On
Auto normal dry Off
On
Auto extra dry, low temperature Off
On
Auto dry, low temperature Off
On
Auto normal dry, low temperature Off
On
Auto iron dry Off
On
Coin Off
On
Filter Off Detects whether the filter is blocked.
On
Service menu content

Service Manual TD60.C
14
Filter interval 0 Sets the display interval for “Clean Lint Filter”.
0 = no display, 1 = display every programme etc.
1
2
3
4
5
6
7
8
9
10
Condenser inter-
val
0 Sets the display interval for “Clean condenser”.
0 = no display, 1 = display every 100 programmes etc.
1
2
3
4
5
6
7
8
9
10
Total Reset Resets all settings to factory defaults.

Service Manual TD60.C
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Fault indicators
Error message Cause Action
Over Flow • A micro switch is opened when a full conden-
sed water tank is detected. Detection begins 30
seconds after the programme starts. If the micro
switch
is open >30 seconds the programme cycle is
stopped.
• Check that the customer has emptied the tank and
restarted the machine.
• Clean hoses and check voltage and resistance of
drainage pump.
• Check that the oat has not got “stuck” and check the
function of the micro switch.
Max program
time
• The programme cycle time exceeds 200 minutes.
The cycle is stopped and the programme is reset.
• High ambient temperature combined with low
heater output and low drying temperature causes
condensation to form.
• Poor condensing due to blocked external air.
• Tried spinning at a higher speed.
• Had the machine switched off for 30 minutes
before restarting.
• Good ventilation in the room.
• Ensure that the external air has free passage.
Clean filter • Indicated when the air ow and temperature do
not match.
• Clean the lter.
Clean condenser • Displayed automatically every 100 cycles.
• Displayed if the machine has indicated “Clean
filter” twice in a row.
• Clean condenser and lter.
• Clean other air passages.
Thermistor fault • Thermistor circuit open.
• Thermistor malfunction.
• Check the thermistor.

Service Manual TD60.C
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Components and measurement values
Item
number
Component Measurement value Comment
80 618 24 Motor 50 Hz,
220/240 V
Primary winding: 23.8 Ω
Auxiliary winding: 28.1 Ω
Current: 1.1 A; 270 W; 2850
rpm
80 618 95 Motor 60 Hz,
220/240 V
Winding resistance:
cable colour grey-blue 25.5 Ω
cable colour grey-red 16.0 Ω
Current: 0.9 A; 200 W; 3300
rpm
The motor is a 2-pin motor and is directly connec-
ted to the fan for internal air and gearing for driving
the cylinder. On condenser dryers, the motor also
drives the fan for external air.
73 829 92 Capacitor 6 μF
The capacitor is mounted on the motor.
80 546 40 Capacitor 4 μF
88 011 94 Condensing water pump 25 W 111 Ω
80 762 02
80 844 11
EMC filter The filter eliminates interference to and from the
machine.
80 833 44 Thermistor 40–60 kΩ(at room
temperature 20–30°C)
The thermistor controls temperature regulation. If
the thermistor is short-circuited or detaches from
the control unit, the programme is stopped.
80 773 85
80 796 00
Thermostat/overheating cut-out
(150°C automatic)
Thermostat/overheating cut-out
(135°C automatic)
The thermostat/overheating cut-out stops the pro-
gramme if the temperature becomes too high.
80 738 36 Door switch The front door triggers a door switch, which stops
the programme when the door is open. If the door
has been opened and closed during the programme
the machine must be restarted using the start/stop
button.
80 761 03 Overow cut-out If both tanks are full the programme is stopped by a
oat switch installed in the lower tank. Over ow is
indicated on the display.
Electrical connection The machine is delivered as single phase and can be
switched between 1950 W, 10 A and 2500 W, 16 A.
The buttons are used to switch between 1950 W /
10 A and 2500 W / 16 A via the software.
8080604 Control unit
80 832 20 Heating element 2500 W Heater 1: 1950 W, 24.5 Ω
Heater 2: 550 W, 91.4 Ω
80 829 32 Heating Element 3000W Heater 1: 1950 W, 24.5 Ω
Heater 2: 1050 W, 45.3 Ω

Service Manual TD60.C
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Technical data
Height: 850 mm
Width: 595 mm
Depth: 585 mm
Weight: 39 kg (vented)
47 kg (condenser)
Cylinder volume: 111 l
Max. load capacity: EU 7.0 kg
US/AU 6.0 kg
Speed: 52 rpm
Rated power: 1950 W = 10 A
2500 W = 16 A
3000 W = 16 A
The buttons are used to switch between 10 A and 16 A via the software.
Drum material: Stainless steel
Outer panels: Powder-coated and hot-galvanised sheet steel or stainless steel
Installation: Stacked or freestanding
Protection class: IP X4

Service Manual TD60.C
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Wiring diagram
WIRES IN SOME MACHINES
INTERNAL CONNECTION
This document must not be copied without our written pemission, and the contents thereof must not be imparted to a third party nor be used for any unauthorized purpose.
Contravention will be prosecuted. Asko Appliances AB
CIRCUIT DIAGRAM TD60.C
80 807 14 - 01
NTC 1
EL 1050/550 W
F
AP
SERVICE MENU
TURN OFF POWER (S1)
WAIT FOR AT LEAST 5 SEC HOLD S2 TURN ON POWER (S1) PRESS S2 5 TIMES TO ENTER SERVICE MENU PRESS STOP (S3) TO CHANGE MENU STEP ROTATE DIAL TO CHANGE IN STEP PRESSING START (S2) STORES AND EXITS SERVICE MENU
EL 1950 W T2
DB
FB
N
L1
L3
L2
B6
B5
B3
INKB
BO *A
AP *A
B2
MO
T1
B4
B1
R1
NTC 2 *A
WIRES IN ALL MACHINES
*A
*A CONDENSE MACHINES
CABLE POSITIONS 1: THERMISTOR
2: REED SWITCH 4: MOTOR, DRAIN PUMP, FLOAT SWITCH 5: DOOR SWITCH 6: COMMUNICATIONS INTERFACE
7: COINMETER
8: POWER 9: HEATING ELEMENT
RESISTANCES AT ROOM TEMPERATURE (CA. 20°C/68°F)
VALUES WITH +/-10% ARE REGARDED AS NORMAL
COMPONENT F: RADIO INTERFERENCE SUPPRESSION FILTER 680K Ohm NTC 1: THERMISTOR 1 4 - 6 K Ohm NTC 2: THERMISTOR 2: 4 - 6 K Ohm AP: DRAIN PUMP: 111 Oh m EL: HEATING ELEMENT 550W 91.4 Ohm EL: HEATING ELEMENT 1050W 45.3 Ohm EL: HEATING ELEMENT 1950W 20.5 Ohm
MO: MOTOR
T1: THERMOSTAT, OVERHEATING (HEATER) T2: THERMOSTAT, OVERHEATING (HEATER) FB: FLOAT SWITCH
DB: DOOR SWITCH R1: REED SWITCH CI: COMMUNICATIONS INTERFACE
S2 S3
S1
*A
CI
RB RA
F1 F2
R44 R43
R33
R34
R24 R23
3 Phase, 10 A
N
L1
B6
B3
INKB
R44/B2
1 Phase
F1
F2
R34
USER SETTINGS MENU
TURN OFF POWER (S1)
WAIT FOR AT LEAST 5 SEC HOLD S3 TURN ON POWER (S1) PRESS S3 5 TIMES TO ENTER MENU
WIRING WITH
COINMETER
BLACK B1
B2
BROWN
B5 B4
B3
YELLOW- GREEN
BLUE
B6
BLACK
BLUE
B2
B1
B6
B5
B4
B3
WIRING WITHOUT COINMETER
2009-12-03

Service Manual TD60.C
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80 901 15 Service Manual TD60.C ASKO Rev. 02