Aslan Machine SA04-u450ma Series User manual

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USER'S MANUAL
AUTOMATIC UPCUT MITER SAW
SA04-u450ma series
a.k.a PKS-503

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CONTENTS
1. General Information
1.1. Introduction
1.2. Distributor
2. Machine’s Description and Purpose of Use
2.1. Machine’s description
2.2. Technical features
2.3. Cutting diagram
2.4. Overall dimensions
2.5. Part lists and technical drawings for cutting mechanism
2.6. Electric and pneumatic control panel
3. Safety
3.1. Safety information
3.2. Accident prevention
3.3. General safety information
4. Safely Transporting the Machine
5. Installing the machine
5.1. Preparation
5.2. Electric connection
6. Machine Safety Information
7. Operation
7.1. Operating guide
7.2. Adjusting the air pressure
7.3. Checking angle adjustment of saw blade and bridge
8. Safe installation of the saw blade
9. Maintenance
9.1. Routine controls and maintenance
9.2. Maintenance at the end of the working day
10. Troubleshooting Guide
11. Electric / pneumatic components
11.1. Electric Components
11.2. Pneumatic Components
12. Wiring Diagrams
13. Pictorial guide to use when ordering parts for this machine.

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1. GENERAL INFORMATION
1.1. INTRODUCTION
This user’s manual contains necessary information
about the machine and its parts. Each machine
operator should read these instructions carefully, and
the machine should be operated after fully reading this
manual.
A safe and efficient use of this machine for long term depends on understanding and
following the instructions contained in this manual. The technical drawings and details
contained in this manual are a guide for the operator.
1.2. DISTRIBUTOR
Aslan Machine, Inc.
20423 Waters Point Lane, Germantown, MD 20874
Phone: [phone] Fax: [phone]
Website: www.aslanmachine.com
E-mail: [e-mail]
In case of any technical problem, please contact us.
Technical identification label is on the front side of each machine.
The machine’s serial number and manufacturing year are on the technical label.

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2. MACHINE’S DESCRIPTION AND PURPOSE OF USE
2.1. MACHINE’S DESCRIPTION
This is an automatic up-cut saw with a circular saw blade for cutting PVC, aluminum and
wood profiles at straight and miter angles. The operator can adjust the cutting speed of
the saw blade via a knob on the air piston for the material type and the size.
The features of this machine:
 Cutting at fixed angles such as 150, 22.50, 300, 450, 900, and at intermediate angles by
setting arm.This machine has been designed according to CE Safety Directives.
 The movable back fence enables straight and miter cut for wide materials.
 The cutting speed can be adjusted manually for each material type.
 If the top safety cover and/or the front door is opened during a cutting operation, the
power to the saw blade motor is interrupted for safety.
 After the cutting is finished, the saw blade moves down automatically.
Please include the following information in all your correspondences.
*Machine’s model
*Machine’s serial number
*Voltage and frequency
*Name of dealer where machine was purchased
*Date of purchase
*Description of the machine fault
*Average daily operation period

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Figure – 1a General front view of the machine (SA04-u450ma-1 model) and its
components.
Note: for safety reasons the motor does not start moving up until the top safety cover is closed
and the clamps are activated.

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SA04-u450ma-1
Works with foot pedal for cutting.
SA04-u450ma-2
Works with two-hand push buttons for cutting.
Figure – 1b General look of the two sub-models of SA04-u450ma series. Check which model you have.

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2.2. TECHNICAL FEATURES
Technical
Features
(Metric)
SA04-
u450ma-1
1.5kW
220V 60Hz
3-Phase
D=450 mm
d=32 mm 3000 rpm 6-8 Bar 35 l/min 62x73x112 cm 130 kg
SA04-
u450ma-2
1.5kW
220V 60Hz
3-Phase
D=450 mm
d=32 mm 3000 rpm 6-8 Bar 35 l/min 62x82x112 cm 130 kg
Technical
Features
(American)
SA04-
u450ma-1
3 HP
3-Phase
220V/440V
60Hz
D=18"
d=32 mm 3000 rpm 90-
120
psi
1
CFM 25”x29”x44” 290 lb
SA04-
u450ma-2
3 HP
3-Phase
220V/440V
60Hz
D=18"
d=32 mm 3000 rpm 90-
120
psi
1
CFM 25”x33”x44” 290 lb
Table 1 – The technical features of this machine.

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2.3. CUTTING DIAGRAM
Figure - 2 Cutting Diagram with 450 mm saw blade.

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2.4. OVERALL DIMENSIONS
MODEL: SA04-u450ma-1
MODEL: SA04-u450ma-2
Figure – 3 Overall Dimensions, in terms of millimeters
(1 inch = 25.4 mm)

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2.5. TECHNICAL DRAWINGS AND PARTS LIST
Figure -4a Parts list for the motor and work table components
SA04-u450ma-1

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Figure -4b Parts list for the additional components for
SA04-u450ma-2

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Figure – 6 A Typical conveyor attachments
(Conveyor is an optional feature and the conveyor supplied to you might be also different than this, please check with us about how to
connect your conveyor to the machine.)
Conveyor (optional item) Conveyor (optional item)

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2.6. ELECTRIC AND PNEUMATIC CONTROL PANEL
The electric and pneumatic control panel enables you to make adjustments regarding
the air pressure.
The cover of the panel has to be kept closed/locked during cutting.
Before servicing the machine:
TURN OFF THE ELECTRIC AND PNEUMATIC SUPPLY
CONNECTIONS.
Keep the saw blade safety grill bolted in its place at all
times. Remove it only after disconnecting the power
from the machine. While working inside the saw blade
cabin, DO NOT turn on the power. Personal injury might
occur.
Saw blade safety grill
bolted in
p
lace.
Saw blade cabin.

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WARNING:
DO NOT operate the machine if the air
pressure is less than 60 psi because the
clamps will not safely hold the part you
are cutting.
DO NOT operate the machine with the
top safety cover open.
DO NOT disconnect the safety cover
switch.
DO NOT stick your hand under the safety
cover during cutting operations.
DO NOT put your hands on the machine
work table during cutting operations
The machine motor will not be powered if
the top safety cover is open.
The saw blade will not move up if the
clamps are not activated.

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3. SAFETY
3.1. SAFETY INFORMATION
The symbols shown hereunder must be read with a special attention. Not reading or
observing them may cause damage to the equipment or personal injury.
The IMPORTANT symbol above shows that it is necessary to pay special attention at
the specified operation.
The CAUTION! symbol above warns you against specific dangers, and requires
reading the text. Not observing may cause damage to the equipment.
DANGER WARNING
The DANGER WARNING symbol warns you against specific dangers, and you have to
read them. Negligence may cause damage to the equipment and bodily injury.
Read the user’s manual carefully before using the
machine or carrying out maintenance works.
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3.2. ACCIDENT PREVENTION
3.2.1. Our machines are manufactured in accordance with EN 60204-1 and EN 292-2 CE
safety directives, which international safety directives.
3.2.2. It is the responsibility of the employer to warn his staff against accident risks, to train
them on prevention of accidents, to provide the necessary safety equipment and devices
for the operator’s safety.
3.2.3. Before starting to work with the machine, the operator should check the features of
this machine; learn all details of the machine's operation.
3.2.4. Machine should be operated only by the assigned and properly trained staff
members, who have read and understood the contents of this manual.
3.2.5. All directives, recommendations and general safety rules contained in this manual
have to be observed fully. The machine cannot be operated in any way for purposes
other than those described herein. The manufacturer shall not be deemed responsible for
any damages or injuries due to wrong/unsafe usage. And such circumstances would lead
to the termination of the warranty.

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3.3. GENERAL SAFETY INFORMATION
3.3.1. The power cable should be placed in a way that nobody can step on it or
nothing can be placed on it. Special care must be taken regarding the inlet and
outlet sockets.
3.3.2. If the power cable is damaged during operation, don't touch it. Unplug it from
the power source. Call your electrician to resolve the problem. Never use damaged
power cables.
3.3.3. Don’t overload the machine. Your machine will operate more safely with
power supply shown on the technical label.
3.3.4. Don’t place your hands between parts in motion.
3.3.5. Use protective eye glasses and ear plugs. Don't wear oversize clothes and
jewelry. These can be caught by moving parts.
3.3.6. Keep your working place always clean, dry and tidy for accident prevention
and safe operation.
3.3.7. Use correct illumination for the safety of the operator. (ISO 8995-89 Standard
The Lighting of Indoor Work Systems)
3.3.8. Don't leave anything on the machine.
3.3.9. Don’t use any materials other than those recommended by the manufacturer
for cutting operations on the machine.
3.3.10. Ensure that the work piece is clamped appropriately by the machine's clamp
or vice.

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3.3.11. Use safe working position, always keep your balance.
3.3.12. Keep your machine always clean for safe operation. Follow the instructions at
maintenance and replacement of accessories. Check the plug and cable regularly.
If damaged, have it replaced by a qualified electrician. Keep handles free from any
oil and grease.
3.3.13. Unplug first before any maintenance works.
3.3.14. Make sure that any keys or adjustment tools are removed before re-operating
the machine.
3.3.15. If you are required to operate the machine outside, use only appropriate
extension cables.
3.3.16. Repairs should be done by a qualified technician only. Otherwise, accidents
may occur.
3.3.17. Before starting a new operation, check the appropriate function of
protective devices and tools, make sure that they work properly. All conditions have
to be fulfilled to ensure proper operation of your machine. Damaged protective
parts and equipment must be replaced or repaired properly (by the manufacturer
or dealer).
3.3.18. Don’t use this machine with improper functioning buttons and switches.
3.3.19. Don’t keep flammable, combustible liquids and materials next to the machine and
electric connections.

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4. SAFELY TRANSPORTING THE MACHINE
The transporting must be done by qualified personnel only.
The machine should be transported by lifting with proper equipment (The machine should
not be touching the ground during the transport).
Don’t lift the machine before making sure that lifting devices or other equipment is placed
properly under the machine.
5. INSTALING THE MACHINE
The machine should be located at least 2 feet (50 cm away) from the back wall for the full
opening of the top safety cover to the back, and to do maintenance and cleaning works
on the machine.
5.1. PREPARATION
5.1.1. The outer dimensions of the machine are shown in the Dimensions page in this
manual. The ground where the machine will be placed, should be even and solid enough
to bear the weight of the machine. Make sure the machine is leveled. Use the level
adjustment bolts on the feet
5.1.2. At this up-cut saw, all parts are delivered ready for use.
5.1.3. Assemble the optional conveyors, if you received it, to the side of the machine.
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