Aspen OP409 User manual

Assembly Instructions - Please keep for future reference
Width - 100.2cm
3 Door 2 Drawer Robe
Important - Please read these instructions fully before starting assembly
If you need help or have damaged or missing parts, call the Customer Helpline: 01709 534123
Please turn to back page for important information when contacting Customer Helpline.
Dimensions
Depth - 48.8cm
Height - 180.0cm
Rev E - 22/03/2017
001 xx 6645
MADE IN
GREAT BRITAIN

Important - Please read these instructions fully before starting assembly
Safety and Care Advice
Check you have all the
components and tools listed on
pages 2 and 3.
Remove all fittings from the
plastic bags and seperate them
into their groups.
Keep children and animals
away from the work area, small
parts could choke if swallowed.
Make sure you have enough
space to layout the parts before
starting.
Do not stand or put weight on
the product, this could cause
damage.
Assemble the item as close
to its final position (in the same
room) as possible.
Assemble on a soft level
surface to avoid damaging the
unit or your floor.
Parts of the assembly will be
easier with 2 people.
We do not
recommend the
use of power
drill/drivers for
inserting screws,
as this could damage the unit.
Only use hand screwdrivers.
Care and maintenance
Always lift furniture when
moving it (do not drag)
otherwise the joints may be
damaged.
From time to time check that
there are no loose screws on
this unit.
This product should not be
discarded with household
waste. Take to your local
authority waste disposal centre.
1
Dust surfaces with a soft, dry,
lint free cloth.
More stubborn marks can be
removed using a damp
(not wet) cloth. Wipe the
surface dry immediately
using a soft lint free cloth.
Do not use detergents, abrasive
cleaning products or cleaning
products that contain ammonia,
solvents or silicone as these
may damage the surface finish.
To protect the furniture,
position the furniture out of
direct sunlight and away from
direct heat sources such as
radiators and fires.
Do not place the furniture in
excessively dry and humid
conditions.
Do not place hot or cold
objects on the surface, always
use protective mats to avoid
marking the furniture.
Clean spills up immediately
Dispose of all packaging
carefully and responsibly
when assembly complete.
Do Not dispose of packaging
until assembly complete.

Please check you have all the panels listed below
Components -Panels
2
Important - Thick lines indicate finished edges
Top (100.2x48.8cm)
4995
Shelf (63.4x46.4cm)
4896
Left End Panel
(172.0x46.4cm)
0317
0355
Right End Panel
(172.0x46.4cm)
Backpanel (174.6x99.3cm)6199
Door x 2
(139.2x32.9cm)
Hanging rail (62.9cm Long)
740006000
Drawer Front x2
(66.0x15.6cm)
4717
Drawer Bottom x2
(61.2x39.8cm)
8027
Bottom (100.2x48.8cm)
4908
4898
624xx7010
Left drawer side x2
(40.0x10.0cm)
Drawer back x2
(60.1x10.0cm)
Right drawer side x2
(40.0x10.0cm)
622xx7010
623xx7010
Division Panel
(172.0x46.4cm)
0316
0356
Door
(171.2x32.9cm)
Hanging rail (31.3cm Long)
740006001

3
70 80 90 100 110 120
010 20 30 40 50 60
mm
130 140 150 160 170
Ruler - Use this ruler to help correctly identify the screws
Please check you have all the fittings listed below
Components - Fittings
Note: The quantities below are the correct amount to complete the assembly, In some case more
fittings may be supplied than are required.
Tools required
If you have damaged or missing components, call the
Customer Helpline: 01709 534123 Please turn to back page
for important information when contacting Customer Helpline.
Cross headed screwdriver
(medium & large )
Small Hammer
Tape Measure
Eye protection
(when using a
hammer)
Drill
Q
O
PR
Hanging supports x 4
Code 680006003
Hingeplate x 7
Code 653006000
12mm screw x 22
Code 690001008
Support bracket x 1
Code 760001901
Bradawl
T
Large cam x 10
Code 760001103
Metal dowel x 14
Code 760003004
ABC
E
DF
Small cam x 4
Code 760003005
8mm screw x 8
Code 700003510
Panel pin x 80
Code 760001012
Panel pin guide x 1
Code 684004501
Runner x 4
Code 760001040
H
J
9mm bolt x 4
Code 690001078
KL
MN
G
7/8” CSK Screw x 5
Code 690001018
M4x20 Bolt x 7
Code 700002006
Assembly Screw x 6
Code 690001075
Pine Glide Foot x 5
Code 720006001
Timber Knob x 7
Code 640031118
White Glide Foot x 5
Code 720365001
I
Ceramic Knob x 7
Code 640006001
IMPORTANT: Depending on the colour variation you purchased this unit in, you will have
one of the handles and glide feet shown above.
Wooden Dowel x 4
Code 770001006
S
T
S
1/2 inch roundhead
Screw x 2
Code 690001099
U
Door Stopper x 2
Code 680362030
Hinge x 7
Code 652001128

Exploded View
4
8027
Drawers x2
4717
622xx7010
623xx7010
624xx7010
4995
0355
0355
4896
0317
0356
4908
4898
0316
6199

Insert 4 cams into the
shelf panel .
B
B
B
4995
Step 1
Assembly Instructions
5
B
x6
Note: Tighten the metal
dowels up fully against
the panel.
Do not over-tighten.
B
Fitting dowels and door
stops to top and bottom
panels.
B
Insert 6 metal dowels
into the top panel
Insert door stop into top
panel .
Insert door stop into
bottom panel .
4995
B
A
Insert cams into shelf
panel.
Step 2
A
A
x4
4896
A
A
A
A
4896
B
B
Insert 2 cams and 2
dowels into the shelf
panel .
A
Insert cams and dowels
into the divider panel.
Step 3
0316
B
x2
A
x2
A
A
B
B
B
0316
Q
x2
Q
4995
Q
4908
Q
Q
4908

Assembly Instructions
6
Step 4
N
x7
M
x8
R
x4
Insert 2 hinge plates
into the left end panel
.
Insert 2 hinge plates
into the division panel
.
Insert 3 hinge plates
into the right end panel
.
Insert 2 screws through
the holes in the hanging
rail support . Do this
on both end panels and
on both sides of the
divider panel
Note: A bradawl may be
required when attaching
the hanging rail support
to create the lower hole.
N
M
R
0317
Fitting hanging rail
support & hingeplates to
end panels and divider.
Step 5
Fitting cams & dowels
to the end panels.
B
x2
A
x4
Insert 2 metal dowels
and 2 cams into
left end panel
BA
0317
M
R
N
N
N
N
M
R
0317
N
0316
4898
I
x4
Insert 2 cams into
right end panel
Insert 2 wooden dowels
into inner holes in the
left end panel
Insert 2 wooden dowels
into inner holes in the
right end panel
A
4898
B
B
A
A
A
A
I
Use a hammer to
knock in wooden dowels
into inner holes.
I
I
I
I
I
0317
4898
I
I
0317
0316
4898
N
4898
N
N
N
M
R
A

Assembly Instructions
7
Step 6 Front of Runner
G
G
EE
Position the runner so
that the front hole of the
runner lines up with the
pre-drilled hole nearest
to the edge of the panel.
Use screws to secure
the runner .
Slide the runner forward
revealing the back of the
runner. The third hole
to the back of the runner
should now line up with
the second pre-drilled
hole.
Repeat this process for
the remaining runners.
For illustration purposes
the panels have been
sectioned for a better
view of the assembly
Front of runner
G
x4
E
x8
Attaching runners to
end panel and divider
panel
0317
0316
G
E

Assembly Instructions
8
0355
Step 7
Attach hinges to the
doors
A: Insert hinges
into holes, ensure
the hinge is straight
(90 degree angle).
B: Before securing the
hinges , we recommend
you pre - mark the doors
using a bradawl.
O
Bradawl
C: Secure hinges to
doors using screws .
M
x7
M
x14
A
B
C
D
90
Correct
O
D:
Fit bolt through
the pre-drilled holes in
the door and
connect to the handle .
Repeat on remaining doors
and .
K
T
0355
K
x3
T
T
K
x3
O
O
O
O
M
M
M
M
0355
0355
0355
0355 0356

Assembly Instructions
9
C
x4
C
Step 9
A
B
B
4717
Step 8
Fitting dowels to
drawer fronts.
B
Insert 2 metal dowels
into the the drawer
fronts .
Repeat on the remaining
drawer.
4717
x4
B
K
x4
T
x4
Assemble the drawer.
A: Insert small cams
into left
and right
drawer sides.
Note: Ensure cam arrow
points towards the edge
with hole.
Left hand side
Right hand side
622xx7010
623xx7010
622xx7010
623xx7010
C
C
B: Insert wooden dowels
in drawer back
into holes in
left
right hand
drawer sides.
Left hand side
622xx7010
623xx7010
624xx7010
622xx7010
B
Drawer Back
624xx7010
Right hand side
623xx7010

Assembly Instructions
10
4717
E
E:
K
T
Fit bolt through
the pre-drilled holes in
the drawer front
and connect to the handle
.
Repeat on the remaining
drawers.
K
T
4717
4717
C
C: Sit drawer bottom
into groove on
drawer front .
Ensure foil on the drawer
bottom is facing upwards.
624xx7010
Foil surface facing upwards.
Plain chipboard surface
to underside.
D:Locate grooves in left
and right drawer sides
around the drawer bottom
and slide down, locating
cams already inserted in
left and right drawer sides
onto dowels in drawer
front.
Turn cams 180 degrees
to lock.
D
622xx7010
623xx7010
8027
4717
4717
8027
8027
Step 10 - Continued
K
T

Assembly Instructions
11
Step 11
0317
Attaching shelf panel
to the left end panel.
Locate cams in shelf
panel onto the
dowels in the left end
panel .
Turn cam 180 degrees to
lock.
4896
0317
4896
Step 12
Attaching division
panel to the shelf panel.
Locate dowels in division
panel into the
cams in the shelf panel
.
Turn cam 180 degrees to
lock.
4896
0316
4896
0316

4995
Assembly Instructions
12
Step 13
Place cardboard packaging
underneath end panels
as shown.
Locate dowels in top panel
into cams in division
panel and left end
panel .
Turn cams 180 degrees to
lock.
Attach the top panel
to the left end and
division panels.
Step 14
4995
Locate dowels in top panel
into cams in right
end panel .
Turn cams 180 degrees to
lock.
Connect the right end
panel to the top panel.
0317
0316
4995
Cardboard packaging
0316
0317
Overhang
to floor
Panels lie
flush
4898
4898
4995

Assembly Instructions
13
Step 15
Attach bottom panel
to the unit.
Locate wooden dowels
in right end panel
and left end panel
into the inner holes in
bottom panel .
Use 6 screws to secure
the bottom panel
to the left end ,
right end and
divider panel .
4898
L
x6
Panels lie
flush
4898
Overhang
to floor
0316
0317
4908
L
LL
L
L
L
L
0317
4908
4908
0317
4898
0316
Step 16
Squaring up the unit.
IMPORTANT!
Before securing the back
it is necessary to square
up the unit.
You can do this by
measuring between
XX - XX and YY - YY
ensuring these are the
same (DIAG 1).
If they are not (DIAG 2)
Apply slight pressure as
indicated (DIAG 3) until
they are the same.
Ensure a tape
measure is used
to square unit up.
DIAG 3
DIAG 1
XX
XX
YY
YY
XX
XX
YY
YY
DIAG 2
XX
XX
XX
YY
YY
YY
YY
XX

Assembly Instructions
14
Step 17
Attach the back panel
to the unit.
D
F
D
x80
F
x1
Use the panel pin guide
when locating the panel
pins. This will hold the
panel pins vertical and
ensure the correct
distance from the edge.
Step 18
Attach feet to bottom
panel.
4908
J
S
J
S
J
S
J
S
J
S
Use 5 screws to attach
feet to the bottom
panel .
Stand the unit upright
after you complete
this step.
Two people may be
required to complete
this step.
S
J
4908
J
x5
S
x5

Assembly Instructions
15
Step 19
We recommend that this
unit is fixed to a suitable
wall to prevent possible
overbalancing. We have
included a fixing bracket
for this. No fixing screws
are provided as they will
need to suit the wall
type, and the length of
screw will depend on
the distance from the
back of the unit to the
wall. Please ensure
fixings used are
appropriate to your wall
type. Locate the bracket
to the top panel or to the
end panel as close to
top as possible. We do
not specify exact
location for the bracket,
this is left to the
customer’s discretion.
Fixing to wall
Please take care when
drilling into the wall,
avoiding any pipes and
wires. Wear safety
goggles when drilling.
The use of residual
current device (RCD) is
recommended when
working with tools.If in
doubt consult a
qualified person.
Warning:
2 people to lift.
Lift with care.
With help move the
unit into position.
Warning:
Locate hanging rail
onto brackets already
attached. The hanging
rail just slots onto the
brackets.
Locate hanging rail
P
x1
U
x2

a: With help, slot door
hinges onto hinge plates.
Ensure screw on hinge
slides into the slot on
hingeplate.
See Diagrams 1, 2 and 3.
Hanging doors
b: Tighten screw shown
to lock hinges in
position.
See ‘Hinge adjustment’
page if the doors
need adjusting.
Repeat the process on
the remaining doors.
B
B
B
Underside view
Ensure the underside of screw
B slides into slot on hingeplate.
Hinge correctly attached to
hingeplate.
Hinge incorrectly attached to
hingeplate.
Diagram 1
Diagram 2
Diagram 3
A
B
0355
Assembly Instructions
16
Step 20

a: To move doors up
or down: loosen screws
shown and move doors
to suit.
Re-tighten screws.
Hinge adjustment
b: To move doors in or
out: loosen screw
shown and move doors
to suit.
Re-tighten screws.
c: To move doors left
or right: loosen or
tighten screw as shown.
Be careful not to fully
unscrew.
A
B
C
Assembly Instructions
17
Step 21

Fit the drawers.
For this step we
recommend you follow
the helpful hints on the
next page. 2nd Hole
x4
H
H
Assembly Instructions
18
Step 22

a: Pull sliding part of
drawer runners out
so they are fully
extended.
Locate drawers helpful
hints
G
b: Locate drawer onto
runners.
c: Locate screwdriver
into second threaded
hole in drawer runner .
d: Keeping screwdriver
in place push the drawer
in until the screwdriver
pushes against the
panel.
Remove the screwdriver.
e/f: Pull drawer out slowly
and line the front hole in the
drawer side with the 2nd
threaded hole in runner .
Holding runner and
drawer side together
insert bolts through the
drawer side and
into threaded hole in
runner .
H
J
Now repeat these
steps for the other
side of the drawer.
J
D
EF
AB
C
2nd Hole
H
2nd Hole
J
L
L
L
L
L
H
G
G
G
G
G
G
Assembly Instructions
19
Step 23