ASV 2810 User manual

8/17/2016
Operation and Maintenance
Manual
2810
SN All
English
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POSI-TRACK 2800 & 2810
PAGE 2
ASV, INC.
WARRANTY
1 YEAR, UNLIMITED HOUR WARRANTY
T
he WARRANTY herein set forth applies solely to the POSI-TRACK 2800,
POSI-TRACK 2810, and POSI-TRACK 4810 manufactured by ASV, INC. and
is in lieu of all other warranties, expressed or implied. No person, agent, or dealer
is authorized or empowered to give any other warranty or to assume any other li-
ability on behalf of ASV, INC. The WARRANTY is limited to the original purchaser only.
No warranty is transferable to any subsequent owner.
ASV, INC. warrants the POSI-TRACK 2800, POSI-TRACK 2810, and the
POSI-TRACK 4810 against defects in material and workmanship under normal use and ser-
vice for a period of ONE YEAR with unlimited hours, from the date of delivery, and will
repair or replace at ASV, INC.’s option, free of charge to the original purchaser, any part
that our examination reveals to be defective in material or workmanship.
(A) Only Original Equipment Manufacture parts are covered by this WARRANTY.
(B) Wear Items are not warranted against normal use.
(C) The CATERPILLAR Engine is separate from ASV, INC.'S WARRANTY, and is
described in the CATERPILLAR Warranty Information.
(D) The ISUZU engine warranty is separate from ASV, INC.’s WARRANTY. The
ISUZU engine warranty is described in the ISUZU Warranty Information.
ASV, INC. reserves the right to inspect the equipment prior to any decision involving a war-
ranty claim. In no case shall ASV, INC. grant a remedy that exceeds the purchase price of
the component or part, and the time to remove and replace the component.
ASV, INC. reserves the right to make design changes without incurring any obligation to
make such changes to previously manufactured equipment. This WARRANTY does not ap-
ply to damage caused by misuse, abuse, neglect, or improper adjustment, accident, or im-
proper application. Any repairs or alterations made to the equipment without authorization
from ASV, INC. will void this WARRANTY.
NO OTHER WARRANTY OR GUARANTEE OF ANY KIND IS MADE BY ASV, INC. EXPRESSED OR
IMPLIED, STATUTORY, BY OPERATION OR LAW, OR OTHERWISE, INCLUDING MERCHANT-
ABILITY AND FITNESS FOR A PARTICULAR PURPOSE. ASV, INC. DISCLAIMS LIABILITY FOR
INDIRECT, INCIDENTAL, OR CONSEQUENTIAL DAMAGES OF ANY KIND.

POSI-TRACK 2800 & 2810
PAGE 3
ASV, INC.
GROSS VEHICLE WEIGHT
The GVW (Gross Vehicle Weight) of the POSI-TRACK 2800 or 2810 should not exceed
10,500 lbs. This weight includes any accessories, attachments, or material being carried. Ex-
ceeding the 10,500 lb. GVW will void the WARRANTY.
MODIFICATIONS
The limited WARRANTY covers the POSI-TRACK and its accessories as built by ASV, INC.
Any modifications made to the vehicle can affect the WARRANTY. Before any modifications
are made, have your dealer contact ASV, INC. for written approval. Modifications include, but
are not limited to: additional hydraulic plumbing, alternative attachment mounting, welding to
the frame or roll cage, welding to the undercarriage, track modification, etc.
ATTACHMENTS
Attachment use can also affect the WARRANTY. The attachment should be sized correctly
for the vehicle’s operating capacity and hydraulic system. An attachment that cannot accept
the machines hydraulic flow and pressure can create extreme heat and cause failures to the ve-
hicle’s hydraulic system. An attachment which is oversized for the vehicle’s carrying capac-
ity, can cause premature failure to the vehicle’s mounting system, frame, undercarriage, axles,
bearings, etc. When determining the weight of the attachment the following items must be
considered: the distance the mounted attachment is extended from the vehicle and the weight
of the attachment’s load. (refer to page 22 for operating capacity limits)
WARRANTY LIMITATIONS

POSI-TRACK 2800 & 2810
PAGE 4
ASV, INC.
TABLE OF CONTENTS
WARRANTY......................................................................................................................................................................................2
WARRANTY LIMITATIONS............................................................................................................................................................3
FOREWORD.......................................................................................................................................................................................5
SECTION 1 - SPECIFICATIONS
GENERAL ..........................................................................................................................................................................................6
ENGINE..............................................................................................................................................................................................6
TRACKS.............................................................................................................................................................................................6
FINAL DRIVE....................................................................................................................................................................................7
CAPACITIES......................................................................................................................................................................................7
LOADER ASSEMBLY.......................................................................................................................................................................8
ELECTRICAL.....................................................................................................................................................................................8
SECTION 2 – GENERAL SAFETY.................................................................................................................................9,10
SECTION 3 – GENERAL OPERATION
DRIVE CONTROL CONSOLE DEFINITIONS.................................................................................................................................11
HYDRAULIC CONTROL CONSOLE DEFINITIONS......................................................................................................................12,13
OPERATING INSTRUCTIONS.........................................................................................................................................................14,15
HYDROSTATIC DRIVE....................................................................................................................................................................16
LOADER VALVE CONTROL...........................................................................................................................................................17
LOADER LOCK OUTS......................................................................................................................................................................18
QUICK ATTACH MOUNT................................................................................................................................................................19
FRAME MOUNT................................................................................................................................................................................20,21
OPERATING CAPACITY..................................................................................................................................................................22
MOVING DIRT ..................................................................................................................................................................................23
BI-DIRECTIONAL OPERATION......................................................................................................................................................24
SIDE HILLING...................................................................................................................................................................................25
PRE START CHECK LIST ................................................................................................................................................................26
STARTING INSTRUCTIONS............................................................................................................................................................26
SECTION 4 – GENERAL MAINTENANCE
BREAK IN PROCEDURES................................................................................................................................................................27,28
MAINTENANCE SCHEDULE ..........................................................................................................................................................29
GREASE POINTS...............................................................................................................................................................................30,31
ENGINE OIL AND FILTER CHANGE .............................................................................................................................................32
HYDRAULIC OIL AND FILTER CHANGE.....................................................................................................................................33
BLEEDING THE FUEL SYSTEM.....................................................................................................................................................34
TRACK TENSION..............................................................................................................................................................................35
PLANETARY OIL CHANGE ............................................................................................................................................................36,37
RADIATOR AND OIL COOLER.......................................................................................................................................................38
AIR CLEANER & BATTERY............................................................................................................................................................39
CHANGING FUEL FILTER...............................................................................................................................................................40
SECTION 5 – SERVICE
TRACK REMOVAL...........................................................................................................................................................................41,42
TRACK INSTALLATION..................................................................................................................................................................43,44
BOGIE CARRIAGE REMOVAL.......................................................................................................................................................45
WHEEL TUBE REMOVAL...............................................................................................................................................................45
WHEEL REPLACEMENT .................................................................................................................................................................46
END TUBE REMOVAL.....................................................................................................................................................................46
SPROCKET REMOVAL....................................................................................................................................................................47
HYDRAULIC FLOWS .......................................................................................................................................................................48
SECTION 6 - TROUBLE SHOOTING
GENERAL ..........................................................................................................................................................................................49-52
ELECTRICAL.....................................................................................................................................................................................53-58
SERVICE LOG...........................................................................................................................................................................59-60
NOTES............................................................................................................................................................................................61-63

POSI-TRACK 2800 & 2810
PAGE 5
ASV, INC.
This manual contains operation, maintenance, service and trouble shooting information for
the POSI-TRACK 2800 and the 2810. It is designed to aid and instruct operators and ser-
vice personnel in the safe operation and normal maintenance of the vehicle.
This manual is divided into six sections. The sections cover specifications, general safety,
general operation, general maintenance, service and trouble shooting.
By studying this manual, operators and service personnel will become more familiar with
the construction, operation and normal maintenance of the vehicle. As operators and service
personnel become more efficient in operation and maintenance, they will save time and be-
come more productive.
Throughout this manual the words WARNING, CAUTION, and NOTE are used to empha-
size certain information. The word WARNING is used to identify personal safety informa-
tion. The information should be read carefully and understood. Failure to heed warnings
could result in bodily injury. The word CAUTION is used to identify possible damage to
the vehicle or components. Failure to follow the suggested procedures will probably result
in damage to the vehicle. The word NOTE identifies supplementary information worthy of
particular attention.
At the time of publication of this manual, all information, photographs, and illustrations are
technically correct. Since ASV, INC. is constantly improving and refining its products, no
retroactive obligation is incurred.
VEHICLE IDENTIFICATION NUMBERS (VIN)
The POSI-TRACK VIN is located on the side of the control console.
Always provide the VIN when contacting the dealer
about parts, service, warranty, or accessories. No warranty claims will be processed if the
VIN number is not given.
FOREWORD

POSI-TRACK 2800 & 2810
PAGE 6
ASV, INC.
GENERAL
Height
Width
Length
Ground Clearance
Weight (Without Loader)
Weight (With Loader)
Top Speed
Ground Pressure w/Zero Track Penetration
Square Inches of Track on the Ground
ENGINE
Model
Type
Displacement
Horsepower , 2800
Horsepower , 2810
Peak Torque, 2800
Peak Torque, 2810
TRACK SPECIFICATIONS
Width
Length
Weight
P
82.5"
69"
113"
16"
6,800 lbs.
7,450 lbs.
7 mph
2.4 psi (Without Loader)
2826 sq. in.
P
Isuzu 4JB1
Diesel, liquid Cooled, In-Line 4 Cylinder
2.8 liter ( cid)
70 hp at 3,000 rpm
75 hp at 3,000 rpm
128 ft.-lb.
152 ft.-lb. (Continuous)
P
18"
220"
265 lbs.
2
SPECIFICATIONS
SECTION
1
TRACK CONSTRUCTION
Molded Rubber with Kevlar™ reinforcement, no steel in track, 2 rows of internal drive lugs.

POSI-TRACK 2800 & 2810
PAGE 7
ASV, INC.
POSITIVE DRIVE
Self-Cleaning Internal Drive Sprocket drives the track via two rows of molded rubber drive lugs
on interior of track. 24 roller pins per sprocket, 110 molded drive lugs per track.
UNDERCARRIAGE
Type
Number of wheels supporting the track
Lubrication
TRANSMISSION & FINAL DRIVE
Drive Pumps
Drive Motors
Final Drive
AUXILIARY PUMPS
Low Flow at full engine rpm
High Flow at full engine rpm
Pressure at full flow
CAPACITIES
Fuel Tank
Hydraulic Reservoir
Coolant
Engine Oil w/filter
P
Articulating roller carriages with rubber tor-
sion axles
48
Sealed, oil bath bearings
P
Sundstrand, tandem variable displacement
Eaton Model , 2.48 cu. In.
Planetary gear box
P
19 gallons per minute max.
25 gallons per minute max.
2,750 psi
P
13 gal.
28 gal.
2.3 gal.
6.8 qt.
SPECIFICATIONS

POSI-TRACK 2800 & 2810
PAGE 8
ASV, INC.
LOADER ASSEMBLY
Operating Capacity (SAE, Skid-Steer loader)
Operating Capacity (SAE, Tracked loader)
Breakout force
Lift height to hinge pin
Quick-Attach
OPERATOR’S COMPARTMENT
Protection system
Seat
Controls
INSTRUMENTATION
Standard instruments include:
ELECTRICAL SYSTEM
Lights
Battery
Alternator
ADDITIONAL FEATURES
Cooling package
Environmental
Attachment receptacle
P
2,350 lbs.
1,645 lbs.
5,000 lbs.
109"
2 pin, universal skid steer type
P
ROPS/FOPS approved
Reversible, operator presence switch
Hand controls for drive and loader/bucket
P
Fuel, engine RPM, water temp., hour meter,
engine oil pressure, amp meter, hot hydraulic,
oil light, replace filter lights
P
2 front, 2 rear
12 volt, 950 CCA
35 amp
P
Side by side radiator and oil cooler
Pumps mounted inside reservoir to minimize
potential oil leaks from reaching the ground
Dozer blade, 3-point hitch, and backhoe can be
mounted to the frame of the POSI-TRACK.
ALL SPECIFICATIONS ARE SUBJECT TO CHANGE WITHOUT NOTIFICATION.
SPECIFICATIONS

POSI-TRACK 2800 & 2810
PAGE 9
ASV, INC.
SECTION
2
GENERAL SAFETY
NEVER start vehicle without sitting in the seat
with the seat belt fastened.
ALWAYS wear your seat belt when operating
the POSI-TRACK.
ALWAYS drive with the loader in the lowest
possible position. Traveling with the loader
raised causes the center of gravity (CG) to be
raised, which increases the possibility of roll
over in any direction.
USE EXTREME CAUTION and common
sense when traveling on inclines. Avoid sudden
stops, excessive speed, and avoid obstacles.
Sudden shifts in CG could cause roll over.
NEVER use the POSI-TRACK to transport per-
sonnel. Never let anyone ride on the vehicle or
in the bucket.
ALWAYS shut the engine off when adding
fuel, oil, or water to the engine. Always shut
the engine off when cleaning the radiator and
oil cooler or when doing any maintenance or
adjustments.
NEVER get out of the vehicle when an attach-
ment is in motion.

POSI-TRACK 2800 & 2810
PAGE 10
ASV, INC.
NEVER get in or out of the operator’s seat with
the loader in the raised position, unless the
loader lock out pins are engaged. Lower the
loader all the way down before getting out of
the vehicle. Always step over the attachment
when getting in or out of the vehicle – NEVER
UNDER IT.
THE SIDE SCREENS MUST be installed
when the loader is attached to the vehicle. Fail-
ure to install side screens could result in serious
injury or death to the operator.
ALWAYS use caution when carrying a load.
Sudden stops can cause roll over.
ALWAYS make sure all levers are in neutral
before starting the engine.
BECOME FAMILIAR with all controls and
WARNING decals before operating the vehi-
cle.
NEVER allow an unqualified person to operate
the POSI-TRACK. Anyone operating the vehi-
cle must read and understand the operator’s
manual.
NEVER operate the POSI-TRACK on any fro-
zen body of water. Ice can be very dangerous
and unpredictable.
THINK SAFETY FIRST
GENERAL SAFETY